CB-M_M20001.0.pdf

U.S. COAST GUARD

ASSET COMPUTERIZED MAINTENANCE SYSTEM

CUTTER BOAT MEDIUM

M20001.0

REV'D 01/15/14

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

M20001 REPLACE SEA STRAINER ELEMENT CB-B000-001

SCHEDULED UNSCHEDULED

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

ID

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

Info Sheet ARG Series 110221

REVIEWED

BY

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 01/02/14. Other requests shall be referred to the appropriate asset product line.

WARNING: This document contains technical data whose export is restricted by the Arms Export-Control Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C. App 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE: For classified documents, follow the procedures in DoD 5200.22-M, National Industrial Security Program Operating Manual, Section 5-705 or DoD 5200.1-R, Information Security Program Regulation, Chapter VI, Section 7. For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

CBM

CUTTER BOAT MEDIUM

M20001.0

REV'D 01/15/14

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

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CUTTER BOAT MEDIUM

M20001.0

REV'D 01/15/14

1 SEA STRAINER ELEMENT REPLACE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

TOOLS/TESTEQUIPMENT:

Container, Suitable

EXPENDABLES:

Seal, Cap, P/N: 2-238, CAGE: 72922, NIIN: N/A (If required) Strainer, Sediment, P/N: SS-85-G, CAGE: 72922, NIIN: 016194488

CONSUMABLES:

Lubricant, Anti-Friction (Teflon), P/N: 8526415, CAGE: 1YHH8, NIIN: 015122281

A PRELIMINARY STEPS

WARNING

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON

THE HAZARDOUS MATERIALS LIST. BEFORE EXECUTING

THIS MPC, REFER TO THE APPLICABLE MSDS/SDS FOR

FULL SAFETY AND HANDLING PROCEDURES.

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Secure the aft locker in the raised position, (Refer to Figure 1).

WARNING

OBSERVE SAFETY PRECAUTIONS WHILE WORKING AT

OR NEAR HOT SURFACES OR MOVING ENGINE PARTS.

FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL

INJURY OR DEATH.

3. Allow the engine to cool for 30 minutes, (If required).

4. Turn the seawater inlet and outlet valves in the “CLOSED” position, (Refer to Figure 2).

B REMOVE

1. Remove strainer element, as follows:

a. Locate the strainer under the aft locker.

b. Place suitable container below sight glass drain plug.

c. Open drain plug.

(1) Drain all water and sediment from sight glass into container.

d. Close drain plug.

e. Remove strainer cap from head casting.

(1) Turn cap to left until free from casting.

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CUTTER BOAT MEDIUM

M20001.0

REV'D 01/15/14

(2) Lift cap from casting.

f. Remove o-ring from cap.

(1) Discard if damaged.

g. Remove strainer element from strainer.

(1) Discard strainer element.

C INSTALL

1. Install new strainer element, as follows:

a. Place new strainer element, P/N: SS-85-G, into strainer.

WARNING

AVOID EYE AND PROLONGED SKIN CONTACT WITH

LUBRICANT. USE IN A WELL VENTILATED AREA. WASH

EXPOSED SKIN THOROUGHLY AFTER HANDLING. FAILURE

TO COMPLY MAY RESULT IN PERSONAL INJURY.

b. Apply lubricant, P/N: 8526415, onto cap threads.

c. Install cap o-ring, P/N: 2-238, onto cap.

d. Install strainer cap into casting, hand-tight.

NOTE: There is no torque value required, do not over tighten.

(1) Tighten securely.

(2) Wipe up any spilled water with rags.

2. Open sea strainer inlet and outlet valves.

D FINAL STEPS

1. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Perform engine operational check for leaks.

3. Secure the aft locker in the lowered position.

4. Store, segregate, or dispose of hazardous materials IAW local, state, and federal regulations.

5. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

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CUTTER BOAT MEDIUM

M20001.0

REV'D 01/15/14

AFT LOCKER

Figure 1

SEA STRAINER ASSEMBLY

Figure 2

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