CB-M_L10006.0.pdf

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CBM OVERHAUL BOW TO STERN Federal contract opportunity
Solicitation number
2115405P30G13
Issued by
Department of Homeland Security US Coast Guard

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U.S. COAST GUARD

ASSET COMPUTERIZED MAINTENANCE SYSTEM

CUTTER BOAT MEDIUM

L10006.0

REV'D 01/15/14

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

L10006 REPLACE ENGINE F/W COOLER ANODES CB-A150-005

SCHEDULED UNSCHEDULED

ENGINE SERIAL NUMBER ELAPS/TIME CLOCK/TACH/HOUR METER READING

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

ID

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

TP 4642-583-A, RHIB Engine - Operation Manual - 4LHA Series

REVIEWED

BY

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 12/23/13. Other requests shall be referred to the appropriate asset product line.

WARNING: This document contains technical data whose export is restricted by the Arms Export-Control Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C. App 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE: For classified documents, follow the procedures in DoD 5200.22-M, National Industrial Security Program Operating Manual, Section 5-705 or DoD 5200.1-R, Information Security Program Regulation, Chapter VI, Section 7. For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

CBM

http://cgweb.netims.uscg.mil:1088/techpubs/4642/4642_583_A.pdf

CUTTER BOAT MEDIUM

L10006.0

REV'D 01/15/14

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 2 of 5

CUTTER BOAT MEDIUM

L10006.0

REV'D 01/15/14

1 ENGINE FRESHWATER COOLER ANODES REPLACE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

TOOLS/TESTEQUIPMENT:

Pan, Rectangular, P/N: 4729T41, CAGE: 07BY4, NIIN: N/A

EXPENDABLES:

Anode, Corrosion Preventive, P/N: 119574-44150, CAGE: 0AK42, NIIN: N/A (2)

CONSUMABLES:

NONE

A PRELIMINARY STEPS

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Secure the engine box cover in the open position.

WARNING

OBSERVE SAFETY PRECAUTIONS WHILE WORKING AT

OR NEAR HOT SURFACES OR MOVING ENGINE PARTS.

FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL

INJURY OR DEATH.

3. Allow the engine to cool for 30 minutes, (If required).

4. Place the seawater inlet valve in the closed position, (Refer to Figure 1).

B REPLACE

NOTE: Engine anodes are either marked on the head of the plug with the word “ZINC”, or they may be unmarked.

1. Replace the freshwater cooler anodes, as follows:

a. Place collection container, P/N: 4729T41, under the drain cock of the freshwater cooler, (Refer to Figure 2).

(1) Open the drain.

(2) Drain seawater from freshwater cooler.

(3) Close the drain.

b. Remove anodes from the freshwater cooler.

(1) Discard the anodes.

c. Install the new anodes, P/N: 119574-44150, into the freshwater cooler.

NOTE: There is no torque value required, do not over tighten.

(1) Tighten the anodes securely.

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 3 of 5 http://www.uscg.mil/directives/ci/9000-9999/CI_9077_1C.pdf

CUTTER BOAT MEDIUM

L10006.0

REV'D 01/15/14

(2) Wipe up any spilled water with rags.

d. Open sea strainer inlet valve.

C FINAL STEPS

1. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Perform engine operational check for leaks.

3. Secure the engine box cover in the closed position.

4. Store, segregate, or dispose of hazardous materials IAW local, state, and federal regulations.

5. Record maintenance action by completing the appropriate sign-off, adding pertinent remarks.

ENGINE SEA STRAINER

Figure 1

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 4 of 5

CUTTER BOAT MEDIUM

L10006.0

REV'D 01/15/14

ENGINE PORTSIDE VIEW

Figure 2

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 5 of 5

toc
ENGINE FRESHWATER COOLER ANODES REPLACE
PRELIMINARY STEPS
REPLACE
FINAL STEPS
ENGINE SEA STRAINER
ENGINE PORTSIDE VIEW
DUE: Off
REMARKS 1:
REMARKS 2:
ID:
REFERENCES TP 4642583A RHIB Engine Operation Manual 4LHA Series:
LOG YN:
DATA ENTRY COMPLETED:
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ASSET NUMBERRow1:
OPERATING ACTIVITYRow1:
MO:
DAY:
YEAR13:
ASSET HOURSYEAR:
MO_2:
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YEAR11:
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ZULU TIMEYEAR:
Check Box1: Off
Check Box2: Off
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