CB-M_D81002.0.pdf

U.S. COAST GUARD

ASSET COMPUTERIZED MAINTENANCE SYSTEM

CUTTER BOAT MEDIUM

D81002.0

REV'D 04/30/14

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

D81002 SERVICE BATTERY CB-B000-001

SCHEDULED UNSCHEDULED

DISCREPANCIES FOUND: NO_____ YES_____

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

IF DISCREPANCIES ARE FOUND REMARKS ARE REQUIRED

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

ID

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

NONE

REVIEWED

BY

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 04/14/14. Other requests shall be referred to the appropriate asset product line.

WARNING: This document contains technical data whose export is restricted by the Arms Export-Control Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C. App 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE: For classified documents, follow the procedures in DoD 5200.22-M, National Industrial Security Program Operating Manual, Section 5-705 or DoD 5200.1-R, Information Security Program Regulation, Chapter VI, Section 7. For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

CBM

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MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

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1 BATTERY SERVICE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

MPC D81001.0

TOOLS/TESTEQUIPMENT:

Battery Tester, P/N: YA2624, CAGE: 55719, NIIN: N/A Brush, Wire, Scratch, P/N: 7920-00-291.5815, CAGE: 83421, NIIN: 002915815 Gloves, Disposable, P/N: 8415-01-492-0180, CAGE: 80244, NIIN: 014920180

EXPENDABLES:

NONE

CONSUMABLES:

Corrosion Prevention Compound, P/N: 90102, CAGE: 0VJ14, NIIN: 014375227 Labels, P/N: 5520, CAGE: 43696, NIIN: 014989209

A PRELIMINARY STEPS

WARNING

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON

THE HAZARDOUS MATERIALS LIST. BEFORE EXECUTING

THIS MPC, REFER TO THE APPLICABLE MSDS/SDS FOR

FULL SAFETY AND HANDLING PROCEDURES.

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Secure the console in the “OPEN” position.

B INSPECT BATTERY TERMINAL CONNECTIONS

WARNING

OBSERVE SAFETY PRECAUTIONS WHEN WORKING WITH

ELECTRICAL AND ELECTRONIC EQUIPMENT. FAILURE

TO COMPLY EXPOSES PERSONNEL TO THE DANGER OF

ELECTRICAL SHOCK AND PERSONAL INJURY.

1. Remove the battery tray cover, as follows, (Refer to Figure 1):

a. Disengage the locking mechanism on the battery tray securing strap.

b. Remove securing strap.

c. Remove tray cover.

2. Label cables to properly identify positive and negative terminal leads using labels, P/N: 5520.

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 3 of 8 http://www.uscg.mil/directives/ci/9000-9999/CI_9077_1C.pdf http://cgweb.netims.uscg.mil:1088/mpcs/CB-M/D81001.0/CB-M_D81001.0.pdf http://www.uscg.mil/directives/ci/9000-9999/CI_9077_1C.pdf

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WARNING

ALWAYS DISCONNECT THE NEGATIVE LEAD TO THE

BATTERY FIRST TO REDUCE THE POSSIBILITY OF

SHORTING OUT THE BATTERIES. FAILURE TO COMPLY

MAY RESULT IN PERSONAL INJURY.

3. Disconnect battery terminal connections.

a. Remove the nut on the negative terminal post.

(1) Remove the negative terminal wire.

b. Remove the nut on the positive terminal post.

(1) Remove the positive terminal wire.

WARNING

WEAR SAFETY GOGGLES AND GLOVES WHEN USING

WIRE BRUSH FOR CLEANING BATTERY LEADS. WASH

THOROUGHLY WHEN FINISHED.

c. Inspect the terminal posts for corrosion, (Refer to Figure 2).

(1) Remove corrosion from battery terminal posts using a wire brush, P/N: 54017.

d. Inspect the wiring leads for corrosion.

WARNING

AVOID EYE CONTACT, SKIN CONTACT, AND INHALATION

WITH CORROSION PREVENTIVE COMPOUND. KEEP

AWAY FROM ALL SOURCES OF IGNITION. USE IN

A WELL VENTILATED AREA. WASH EXPOSED SKIN

AND CONTAMINATED CLOTHING THOROUGHLY AFTER

HANDLING. FAILURE TO COMPLY MAY RESULT IN

PERSONAL INJURY.

(1) Remove corrosion from wiring leads using a wire brush and corrosion preventative compound, P/N: 90102.

e. Spray the terminal posts and wiring leads with corrosion preventative compound.

C CHECK BATTERY VOLTAGE

1. Check battery voltage, (Refer to Figure 3).

a. Connect the positive lead (red clip) on the battery tester to the battery positive terminal post.

b. Connect the negative lead (black clip) on the battery tester to the battery negative terminal post.

NOTE: LED indicator will switch to the “TRUCK” position.

c. Press “Battery Size Selector” switch once on the battery tester.

NOTE: The digital display shows percent available capacity. The dis-play will remain on until the “TEST” button is released.

NOTE: The color coded LED bar graph will show “GOOD” (green), “MARGINAL” (yellow), or “REPLACE” (red).

d. Press and hold down the “TEST” button until the final reading is displayed.

(1) Proceed to Step 1 C 1.e. if the green LED illuminates.

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(2) Recharge the battery if the yellow LED illuminates.

(a) Connect the battery to shore power for at least 12 hours.

(b) Test battery after recharging.

(3) Replace battery if the red LED illuminates, (Refer to MPC D81001.0).

e. Disconnect the battery tester’s negative lead (black clip) lead from the battery negative terminal post.

f. Disconnect the battery tester’s positive lead (red clip) from the battery positive terminal post.

WARNING

ALWAYS CONNECT POSITIVE LEAD TO THE BATTERY

FIRST TO REDUCE THE POSSIBILITY OF SHORTING OUT

THE BATTERIES. FAILURE TO COMPLY MAY RESULT IN

PERSONAL INJURY.

2. Connect battery terminals connections.

a. Install the positive battery terminal wire onto the positive battery post.

b. Install the terminal nut.

NOTE: There is no torque value required, do not over tighten.

(1) Tighten the terminal nut securely.

c. Install the negative battery terminal wire onto the negative battery post.

d. Install the terminal nut.

NOTE: There is no torque value required, do not over tighten.

(1) Tighten the terminal nut securely.

3. Install the battery tray cover.

4. Position the securing strap over the battery tray cover.

a. Tighten the securing strap.

b. Lock the securing strap.

D FINAL STEPS

1. Secure console in the “CLOSED” position.

2. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

3. Store, segregate, or dispose of hazardous materials IAW all applicable local, state, and federal regula-tions.

4. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

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BATTERY BOX

Figure 1

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BATTERY TERMINAL

Figure 2

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BATTERY TESTER

Figure 3

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