CB-M_A41005.0.pdf

U.S. COAST GUARD

ASSET COMPUTERIZED MAINTENANCE SYSTEM

CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

A41005 REPLACE MARINE GEAR OIL CB-A410-003

SCHEDULED UNSCHEDULED

MARINE GEAR SERIAL NUMBER ELAPS/TIME CLOCK/TACH/HOUR METER READING

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

ID

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

ZF Marine Repair Manual 45C/63C/88C

REVIEWED

BY

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 01/15/14. Other requests shall be referred to the appropriate asset product line.

WARNING: This document contains technical data whose export is restricted by the Arms Export-Control Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C. App 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE: For classified documents, follow the procedures in DoD 5200.22-M, National Industrial Security Program Operating Manual, Section 5-705 or DoD 5200.1-R, Information Security Program Regulation, Chapter VI, Section 7. For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

CBM

CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

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CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

1 MARINE GEAR OIL REPLACE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

TOOLS/TESTEQUIPMENT:

Container, Closeable (Suitable) Funnel, Flexible Gloves, Disposable, P/N: 8415-01-492-0180, CAGE: 80244, NIIN: 014920180 Pump, Hydraulic Ram, Hand Driven (Utility), P/N: 34060-0010, CAGE: 31425, NIIN: 011728312

EXPENDABLES:

NONE

CONSUMABLES:

Cloth, Cleaning (Lint Free), P/N: MIRACLEWIPEL001, CAGE: 51200, NIIN: 000449281 Hydraulic Fluid, Automatic Transmission, P/N: Dexron III QT, CAGE: 24617, NIIN: 006982382 (2)

A PRELIMINARY STEPS

WARNING

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON

THE HAZARDOUS MATERIALS LIST. BEFORE EXECUTING

THIS MPC, REFER TO THE APPLICABLE MSDS/SDS FOR

FULL SAFETY AND HANDLING PROCEDURES.

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

NOTE: Remove marine gear oil while oil is warm for quickest and most complete removal of fluid.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Secure the engine box cover in the open position.

B REPLACE

WARNING

OBSERVE SAFETY PRECAUTIONS WHILE WORKING AT

OR NEAR HOT SURFACES OR MOVING ENGINE PARTS.

FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL

INJURY OR DEATH.

1. Allow the engine to cool for 30 minutes, (If required).

NOTE: It is highly recommended to drain or pump oil from the marine gear sumpwhen boat is level. With the boat in the notch oil will remain trapped in the sump.

2. Don disposable gloves.

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CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

3. Replace marine gear oil, as follows:

a. Wipe around dipstick port with lint free cloth, P/N: MIRACLEWIPEL001, (Refer to Figure 1).

b. Remove the dipstick.

c. Insert the inlet tube of the utility pump into the dipstick port, (Refer to Figure 2 and Figure 3).

(1) Ensure that the tube is fully inserted to the bottom of the sump.

d. Insert the outlet tube of the utility pump into the closeable container.

e. Pump the oil out of the sump into the container.

f. Remove the utility pump hose from the dipstick port.

WARNING

AVOID EYE CONTACT, SKIN CONTACT, AND INHALATION

WITH AUTOMATIC TRANSMISSION FLUID. USE OF PROPER

PERSONAL PROTECTIVE EQUIPMENT RECOMMENDED.

WASH EXPOSED SKIN AND CONTAMINATED CLOTHING

THOROUGHLY AFTER HANDLING. FAILURE TO COMPLY

MAY RESULT IN PERSONAL INJURY.

NOTE: Approximately 2.0 quarts will fill an empty marine gear sump to the full mark on the dip stick.

g. Add transmission fluid, P/N: Dexron III QT, through dipstick port using funnel.

h. Wipe away any spilled oil.

i. Install dipstick.

C FINAL STEPS

1. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Run engine for approximately 1-2 minutes.

3. Secure engine.

4. Allow fluid to drain back down into the marine gear sump.

5. Check fluid level ensuring level is between maximum and minimum marks on the dipstick.

6. Store, segregate, or dispose of hazardous materials IAW local, state and federal regulations.

7. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

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CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

PORT SIDE OF ENGINE

Figure 1

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CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

MARINE GEAR DIP STICK/OIL FILL PORT

Figure 2

OIL PUMP

Figure 3

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