CB-M_H00014.0.pdf

U.S. COAST GUARD

ASSET COMPUTERIZED MAINTENANCE SYSTEM

CUTTER BOAT MEDIUM

H00014.0

REV'D 03/31/14

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

H00014 REPLACE STEERING HOSE CB-B000-001

SCHEDULED UNSCHEDULED

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

ID

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

NONE

REVIEWED

BY

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 03/13/14. Other requests shall be referred to the appropriate asset product line.

WARNING: This document contains technical data whose export is restricted by the Arms Export-Control Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C. App 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE: For classified documents, follow the procedures in DoD 5200.22-M, National Industrial Security Program Operating Manual, Section 5-705 or DoD 5200.1-R, Information Security Program Regulation, Chapter VI, Section 7. For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

CBM

CUTTER BOAT MEDIUM

H00014.0

REV'D 03/31/14

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

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CUTTER BOAT MEDIUM

H00014.0

REV'D 03/31/14

1 STEERING HOSE REPLACE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-out Procedure

MPC H00008.0

MPC H00010.0

TOOLS/TESTEQUIPMENT:

Container (1 Gallon), P/N: 6917T12, CAGE: 07BY4, NIIN: N/A Tape, Fish, P/N: 31-009, CAGE: 30119, NIIN: 003642853 (Or equivalent)

EXPENDABLES:

Hose Kit, Steering, P/N: H05114, CAGE: 3AD06, NIIN: NA

CONSUMABLES:

Label, P/N: 5520, CAGE: 43696, NIIN: 014989209 (4) Sorbent, Universal, P/N: 7193T13, CAGE: 07BY4, NIIN: NA Tape, Insulation, Electrical, P/N: ASTM D4388, CAGE: 81346, NIIN: 006859059

A PRELIMINARY STEPS

WARNING

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON

THE HAZARDOUS MATERIALS LIST. BEFORE EXECUTING

THIS MPC, REFER TO THE APPLICABLE MSDS/SDS FOR

FULL SAFETY AND HANDLING PROCEDURES.

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Remove the aft lazarette cover.

B REMOVE

1. Place universal sorbents, P/N: 7193T13, under the steering cylinder hose connections, (Refer to Figure 1).

WARNING

AVOID EYE CONTACT, SKIN CONTACT, INHALATION, AND

INGESTIONWITH HYDRAULIC FLUID. WASH EXPOSED SKIN

THOROUGHLY AFTER HANDLING. FAILURE TO COMPLY

MAY RESULT IN PERSONAL INJURY.

2. Disconnect hoses from the steering cylinder.

3. Drain hoses into a closeable container.

a. Turn steering wheel to port and starboard to ensure all steering fluid is drained.

NOTE: Utilize the protective caps from the new hoses to keep resid-ual oil from leaking.

4. Remove protective caps from the new hoses contained in the steering hose kit, P/N: H05114.

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CUTTER BOAT MEDIUM

H00014.0

REV'D 03/31/14

5. Attach protective caps on to the old hose ends disconnected from the steering cylinder.

6. Place universal sorbents under the helm pump hose connections, (Refer to Figure 2).

7. Place a closeable container under the helm pump hose connections.

8. Disconnect hoses from the helm pump.

a. Attach protective caps to the old hose ends.

CAUTION

ENSURE FISH TAPE IS ATTACHED SECURELY TO PREVENT

FISH TAPE SEPARATING FROM THE HOSE ENDS WHILE

PULLING THE HOSES THROUGH THE HULL.

9. Attach fish tape to both hose ends at the helm pump using electrical tape, P/N: ASTM D4388.

NOTE: Some resistance maybe felt while pulling hoses through the hull.

10. Pull both hoses through the hull from the steering cylinder end.

11. Disconnect the fish tape from the hose ends.

C INSTALL

NOTE: Label each end of the new hoses to ensure that the hose connected to the port side of the helm pump will be connected to the port side of the steering cylinder, likewise for the starboard side.

NOTE: Hoses are identical; either may be labeled as port or star-board.

1. Apply label, P/N: 5520, to the new hoses.

a. Label each end of one hose “PORT”.

b. Label each end of the second hose “STBD”.

CAUTION

ENSURE FISH TAPE IS ATTACHED SECURELY TO PREVENT

SEPARATION WHEN PULLING THE HOSES THROUGH THE

HULL.

2. Attach the fish tape to the new hoses using electrical tape.

NOTE: Some resistance maybe felt while pulling hoses through the hull.

3. Route new hoses through the hull from the helm pump end.

4. Disconnect the fish tape from the hose ends.

5. Connect new hose ends to the helm pump.

a. Connect the hose end labeled “PORT” to the port side of the steering cylinder.

b. Connect the hose end labeled “STBD” to the starboard side of the steering cylinder.

NOTE: There is no torque value required, do not over tighten.

c. Tighten hose fittings.

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CUTTER BOAT MEDIUM

H00014.0

REV'D 03/31/14

6. Connect opposite hose ends to the steering cylinder.

a. Connect the hose end labeled “PORT” to the port side of the steering cylinder.

b. Connect the hose end labeled “STBD” to the starboard side of the cylinder.

NOTE: There is no torque value required, do not over tighten.

c. Tighten the hose fittings securely.

7. Remove labels.

8. Fill steering system, (Refer to MPC H00010.0).

9. Purge steering system, (Refer to MPC H00010.0).

D FINAL STEPS

1. Remove the Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Install aft lazarette cover.

3. Operationally test steering system.

4. Inspect hydraulic steering system for leaks, (Refer to MPC H00008.0).

5. Store, segregate, or dispose of hazardous materials IAW local, state, and federal regulations.

6. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

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CUTTER BOAT MEDIUM

H00014.0

REV'D 03/31/14

STEERING CYLINDER CONNECTIONS

Figure 1

HELM PUMP CONNECTIONS

Figure 2

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