CB-M_A53008.0.pdf

U.S. COAST GUARD

ASSET COMPUTERIZED MAINTENANCE SYSTEM

CUTTER BOAT MEDIUM

A53008.0

REV'D 07/15/15

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

A53008 REPLACE ENGINE MOUNTED FUEL FILTER CB-A150-005

SCHEDULED UNSCHEDULED

ENGINE SERIAL NUMBER ELASP/TIME CLOCK/TACH/HOUR METER READING

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

ID

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

TP 4642-583-A, RHIB Engine-Operation Manual-4LHA Series TP 4582C-583-A, RHIB Engine-Service Manual-4LHA Series

REVIEWED

BY

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 06/08/15. Other requests shall be referred to the appropriate asset product line.

WARNING: This document contains technical data whose export is restricted by the Arms Export-Control Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C. App 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE: For classified documents, follow the procedures in DoD 5200.22-M, National Industrial Security Program Operating Manual, Section 5-705 or DoD 5200.1-R, Information Security Program Regulation, Chapter VI, Section 7. For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

http://cgweb.netims.uscg.mil:1088/techpubs/4642/4642_583_A.pdf http://cgweb.netims.uscg.mil:1088/techpubs/4582C/4582C_583_A.pdf

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MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

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CUTTER BOAT MEDIUM

A53008.0

REV'D 07/15/15

1 ENGINE MOUNTED FUEL FILTER REPLACE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

MPC A53001.0

TOOLS/TESTEQUIPMENT:

Container, Closeable Gloves, Disposable, P/N: 6005PF XLG, CAGE: 0YSA1, NIIN: 014920180

EXPENDABLES:

Fuel Filter Element, P/N: 41650-550800, CAGE: 0AK42, NIIN: N/A Gasket, Fuel Filter, P/N: 123325-35140, CAGE: 0AK42, NIIN: N/A O-Ring, P/N: 24311-000120, CAGE: 0AK42, NIIN: 015468517

CONSUMABLES:

Distillate, Naval (Diesel Fuel), P/N: MIL-DTL-16884, CAGE: 81349, NIIN: 002732377

A PRELIMINARY STEPS

WARNING

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON

THE HAZARDOUS MATERIALS LIST. BEFORE EXECUTING

THIS MPC, REFER TO THE APPLICABLE MSDS/SDS FOR

FULL SAFETY AND HANDLING PROCEDURES.

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Secure the engine box in the “OPEN” position.

WARNING

OBSERVE SAFETY PRECAUTIONS WHILE WORKING AT

OR NEAR HOT SURFACES OR MOVING ENGINE PARTS.

FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL

INJURY OR DEATH.

3. Allow the engine to cool for 30 minutes, (If required).

4. Don disposable gloves.

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 3 of 8 http://www.uscg.mil/directives/ci/9000-9999/CI_9077_1C.pdf http://cgweb.netims.uscg.mil:1088/mpcs/CB-M/A53001.0/CB-M_A53001.0.pdf http://www.uscg.mil/directives/ci/9000-9999/CI_9077_1C.pdf

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B REPLACE FILTER ELEMENT

WARNING

AVOID EYE CONTACT, SKIN CONTACT, AND INGESTION

WITH KEROSENE, DIESEL, AND/OR FUEL. WASH EXPOSED

SKIN THOROUGHLY AFTER HANDLING. FAILURE TO

COMPLY MAY RESULT IN PERSONAL INJURY.

CAUTION

DO NOT ALLOW DIESEL FUEL OIL TO COME IN CONTACT

WITH THE SPONSON.

1. Drain the fuel filter, (Refer to MPC A53001.0).

2. Remove the fuel filter.

a. Place rags under the fuel filter to absorb spilled fuel.

CAUTION

USE CAUTION WHEN REMOVING THE FILTER. THERE MAY

STILL BE FUEL IN IT.

b. Remove the center bolt of the filter.

c. Remove the filter case assembly, (Refer to Figure 2).

(1) Remove center bolt.

(2) Remove gasket.

(3) Remove filter case.

(4) Remove filter element.

(5) Remove spring.

(6) Remove washer.

(7) Remove o-ring.

d. Discard the following:

(1) O-ring.

(2) Filter gasket.

C INSTALL

1. Install new fuel filter, P/N: 41650-550800, (Refer to Figure 2).

a. Install o-ring, P/N: 24311-000120, onto center bolt.

b. Install center bolt through filter case.

c. Install spring onto center bolt.

d. Install washer onto center bolt.

e. Install filter element onto center bolt.

f. Apply a light coat of diesel fuel, P/N: MIL-DTL-16884, to the filter gasket, P/N: 123325-35140.

g. Insert filter gasket into filter body.

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CUTTER BOAT MEDIUM

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h. Install the filter assembly into the filter body.

(1) Tighten the filter until the gasket comes in contact with the seat.

NOTE: There is no torque value required, do not over tighten.

(a) Tighten the center bolt securely.

2. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

3. Place the following in the “NORMAL” position:

a. Fuel oil supply and return valves, (Refer to Figure 3).

4. Prime the fuel system, (Refer to MPC A53001.0).

5. Wipe away any spilled diesel fuel with rags.

D FINAL STEPS

1. Perform engine test run.

2. Check for leaks.

a. Repair, if leaks are found.

3. Secure the engine box cover in the “CLOSED” position.

4. Store, segregate, or dispose of hazardous materials IAW local, state, and federal regulations.

5. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 5 of 8 http://www.uscg.mil/directives/ci/9000-9999/CI_9077_1C.pdf

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FUEL FILTER

Figure 1

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CUTTER BOAT MEDIUM

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FUEL FILTER ASSEMBLY

Figure 2

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CUTTER BOAT MEDIUM

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REV'D 07/15/15

F/O SYSTEM SUPPLY/RETURN VALVES

Figure 3

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