2026-05-27 SOW For Training Center Yorktown Tower Fabrication.docx

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Fabricate an Antenna Tower for TRACEN Yorktown
Solicitation number
70Z04026Q60322
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This is a Statement of Work (SOW) for the fabrication and shipping of an MK20 EOSS ADSU Tower for the U.S. Coast Guard Training Center in Yorktown, Virginia, with a 21-day period of performance from contract award. The contractor must provide all labor, materials, equipment, supervision, and testing to fabricate, transport, and coat the structural steel tower in accordance with reference drawings YD-187-002 (Sheets 1-7, dated May 15, 2026). All structural steel shall be ASTM A36 unless substituted with higher yield stress material subject to Contracting Officer's Representative (COR) approval. All fabrication, welding, and inspection must comply with AWS D1.1/D1.1M standards, with welds specified as 3/16" double fillet welds unless otherwise noted. All welders must be currently AWS D1.1 certified, and the contractor must submit a prequalified Welding Procedure Specification (WPS) for approval prior to fabrication.

The coating system shall comply with SSPC/NACE standards, with all steel surfaces cleaned to Commercial Blast (SSPC-SP 6) condition and finished with Haze Gray topcoat matching Federal Standard 595, Color 26270. Quality assurance requires 100% visual testing of all welds performed by an AWS Certified Welding Inspector (CWI), with all operations compliant with OSHA 29 CFR 1926 safety regulations. The contractor must submit pre-construction submittals including WPS, welder qualifications, CWI certification, material proof, progress photos, bonding/grounding plans, and topcoat product data, followed by pre-final acceptance submittals including CWI inspection reports, coating thickness verification, and final structural review. The contractor bears full responsibility for safe transportation and delivery of the completed tower to the specified location at USCG Training Center Yorktown, determined by the COR upon completion.

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Statement of Work (SOW) Project Title: Fabrication and Shipping of MK20 EOSS ADSU Tower Project Location: U.S. Coast Guard Training Center, Yorktown, VA Reference Drawings: YD-187-002 (Sheets 1-7), Dated 20260515

1.0 Scope of Work

The Contractor shall provide all labor, materials, equipment, supervision, and testing necessary to fabricate, transport, and coat the structural steel tower. This includes all welding and inspection, as well as the application of the specified coating system in accordance with the reference drawings and this Statement of Work.

2.0 Applicable Documents

All work shall comply with the latest editions of the following standards:

· AWS D1.1/D1.1M: Structural Welding Code – Steel

· OSHA 29 CFR 1926: Safety and Health Regulations for Construction

· SSPC/NACE: The Society for Protective Coatings Standards

3.0 Fabrication and Welding

· 3.1 Materials: All structural steel shall be ASTM A36 unless otherwise specified. Substitution of a steel grade or alloy with a higher yield stress is authorized, subject to COR approval via submittal.

· 3.2 Welding Standard: All fabrication, welding, and inspection shall be performed in strict accordance with AWS D1.1.

· 3.3 Weld Specifications: Unless otherwise noted, all welds shall be 3/16" double fillet welds. All burrs and sharp edges shall be ground smooth.

· 3.4 Welder Qualifications: All welding shall be performed by welders currently certified in accordance with AWS D1.1.

· 3.5 Welding Procedure Specification (WPS): The Contractor shall submit a Prequalified WPS for A36 steel per AWS D1.1 for approval prior to the start of any fabrication.

4.0 Coating System

· 4.1 Standard: All new and disturbed steel surfaces shall be coated in accordance with SSPC/NACE: The Society for Protective Coatings Standards.

· 4.2 Surface Preparation: Prior to coating, all steel surfaces shall be cleaned to Commercial Blast (SSPC-SP 6) condition.

· 4.3 Final Color: The final topcoat color shall be Haze Gray, matching Federal Standard 595, Color 26270.

5.0 Quality Assurance & Inspection

· 5.1 Certified Welding Inspector (CWI): All welding inspections shall be performed by an AWS Certified Welding Inspector (CWI), who may be a third-party inspector.

· 5.2 Non-Destructive Testing (NDT): The Contractor is responsible for performing 100% Visual Testing (VT) of all welds.

· 5.3 Safety: All operations shall comply with OSHA 29 CFR 1926 regulations, including requirements for fall protection, personal protective equipment (PPE), and hoist operations.

6.0 Submittals

The Contractor shall submit the following documents to the Contracting Officer's Representative (COR) for review and approval at the specified times:

· 6.1 Pre-Construction Submittals:

1. Welding Procedure Specifications (WPS).

2. Welder Performance Qualification Records (WPQR).

3. AWS CWI Certification.

4. Proof of Material Used.

5. Progress Photos.

6. Electrical bonding and grounding plan.

7. Product data and color card for the proposed topcoat color Haze Gray, matching Federal Standard 595, Color 26270.

· 6.2 Pre-Final Acceptance Submittals:

1. Certified CWI inspection and reports.

2. Final report for coating thickness and quality control checks.

3. Final product review showing stairs assembly and tower attached and structurally sound.

7.0 Shipping

The contracted company is responsible for the safe transportation and delivery of the fabricated Tower to USCG Training Center Yorktown, VA. The specific location on Training Center Yorktown will be determined by the COR upon Tower completion.

8.0 Period of Performance (POP)

The Period of Performance for this work is 21 days from the day the Contract is awarded.

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