2. 14Jun2024 PD.pdf

VIBB 24-13-1305

14 JUN 2024

SALIENT CHARACTERISTICS FOR THE PURCHASE OF A HORIZONTAL

MACHINING CENTER.

1.0 SCOPE.

1.1. Scope. The following sets forth the minimum requirements for the procurement of a Haas EC-1600ZT Horizontal Machining Center. The machine shall be complete with the equipment and accessories necessary to provide the full capabilities described herein.

2.0 APPLICABLE DOCUMENTS.

2.1. General. The documents listed in this section are cited in section 3 of this specification.

This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in section 3 of this specification, whether or not they are listed.

2.2. Government Documents.

2.2.1. Specifications, Standards, and Handbooks. The following specification forms a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.

DEPARTMENT OF DEFENSE

Item Unique Identification Marking (IUID)

MIL-STD-130N w/Change 1: Identification Marking of U.S. Military Property (2012 edition)

(Application for copies should be addressed to Air Force Product Data Systems Modernization Standards (TMSS) Office, 554 ELSG/SBP, 4375 Chidlaw Road, Bldg. 262, Room S008, Wright- Patterson AFB, OH 45433-5006, Phone (937) 257-0870 or 0853)

2.3. Order of Precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulation unless a specific exemption has been obtained.

3.0 REQUIREMENTS.

3.1. Design. The machine shall be new and a current commercially available model. A current model is defined as the manufacturer’s currently produced model which, on the date this solicitation is issued, has been designed, engineered, sold or is being offered for sale through advertisements or manufacturer’s published catalogs or brochures. Products such as a prototype unit, pre-production model, or experimental unit do not qualify as meeting the requirements specified herein. The machine shall include all components, parts, and features necessary to meet the performance requirements specified herein. All parts subject to wear, breakage or distortion shall be accessible for adjustment, replacement, and repair.

3.2 Machine Components. The machine shall include, but not be limited to, the following components in order to provide the full range of capability and properly operate.

3.2.1 Horizontal Machining Center. The horizontal machining center shall include at a minimum:

a. 64 in x 32 in Worktable

b. Integrated 4th Axis Platter 10,000 lb capacity

c. 50 taper spindle

d. 30 hp (22.4 kW), 7,500 rpm, 340 ft-lb @700 rpm, 2-speed Gear Box

e. 10,000-pound weight capacity

f. Electronic Thermal Compensation to compensate for the expansion and contraction of each linear axis.

g. 50+1 side-mount tool changer

h. Automatic Chip Auger

i. 95-gallon (360 liter) flood coolant system

j. Enclosure Exhaust System

k. Maximum Footprint: 177"W x 189"D x 132" H

l. Max Weight: 35,000 lb

m. Anchor kit required for installation

n. Through-Spindle Coolant

o. Wireless Intuitive Probing System (WIPS)

p. G254 Dynamic work offset (DWO) and G234 Tool Center Point Control (TCPC)

q. 5th-Axis Rotary Table

r. 60HP Vector Drive High-Performance 10,000-rpm Spindle

3.2.2 CNC Machine Control. The CNC machine control shall at a minimum include the following:

a. CNC Control Cabinet Cooler

b. Control Touch Screen

c. Media Display M-Code; M-130G234

d. Early Power Failure Detection Module

e. Ethernet Interface

f. Large Remote Control Jog Handle Touch Screen

g. Rigid Tapping

h. 1GB Program Memory

i. Second Home Position

j. Power Surge Protection

k. Memory Lock Key switch

l. Power Failure Detection Module

m. USB port

n. Graphic Dry Run

o. Self-Diagnostics

p. Tool Life Management

q. Background Editing

r. Std 230V, 3phz

s. 64 GB Expanded Memory

3.2.3 Chip Auger. A Quad-Auger System with a conveyor shall be supplied with the machine.

The conveyor shall be a belt-type to remove chips from the machine.

3.2.4 Fluid Fill. The contractor shall supply a one-time, full capacity fill of all required fluids on the machine.

3.2.5 Coolant System. A flood type coolant system shall be provided. The coolant system shall include a sump or reservoir, a variable flow pump, and all necessary piping. The system shall have means for draining and cleaning. Means shall be provided to permit the operator to direct and control the amount of coolant over the entire work area. The coolant system shall include an auxiliary coolant filter.

3.2.6 Mist Condenser Exhaust Enclosure. The machine shall be equipped with a mist condenser exhaust enclosure.

3.2.7 Chiller. The machine shall be equipped with a chiller. The chiller shall be properly rated to reduce the temperature of the coolant before it is circulated throughout the machine.

3.2.8 Hydraulic System. The hydraulics system shall be complete, including all pumps, valves, piping, cylinders, and pressure controls.

3.2.9 Pneumatic System. The pneumatic system shall be complete, including all pumps, valves, piping, cylinders, and pressure controls.

3.2.10 Lubrication. The machine shall be equipped with a one-shot lubrication system. Means shall be provided to ensure adequate lubrication for all moving parts. Recirculating lubrication systems shall include a filter that is cleanable or replaceable.

3.2.11 Electrical Requirements. The existing source voltage available at the facility is 230 Volts, 3-Phase, 60-Hz. The machine’s electrical system shall be tolerant of fluctuation of +/- 10 percent. The electrical system shall be complete. This shall include any electrical transformer(s) that may be required to modify the existing source voltage to the proper operating voltage of the equipment. A properly rated and fused, single disconnect device shall be utilized on the machine with means of lockout in the “OFF” position.

3.3 Machine Size and Capacity. The machine shall have at a minimum, but not be limited to, the following characteristics sizes and capacities.

Table I

Characteristic Size

X Axis Travel 64 in Y Axis Travel 50 in Z Axis Travel 40 in Rapid Feed Rate 600 ipm Cutting Feed Rate 500 ipm

3.4 Marking on Instruments, Control Panels, and Plates. All words on plates shall be in the

English language. Characters shall be engraved, etched, embossed, or stamped in boldface on a contrasting background. All plates shall be corrosion resistant.

3.4.1 Lubrication Plate. A lubrication plate shall be permanently and securely attached to the machine. The plate shall contain the following information:

Points of Lubricant Application Servicing Interval Type of Lubricant Viscosity Military or Federal Specification for Each Lubricant (If available) Size and Type of Each Lubricant Filter

3.4.2 Nameplate. A nameplate shall be permanently and securely attached to the machine. The nameplate shall contain the information listed below. If the machine is a special model, the model designation shall include the model number of the basic standard machine and a suffix identified in the manufacturer’s permanent records.

Nomenclature Manufacturer’s Name Manufacturer’s Model Designation Manufacturer’s Serial Number Power Input (Volts, Total Amps, Phase, Frequency) Contract Number Date of Manufacturer

3.4.3 Identification Marking of Military Property. An Item Unique Identification Marking

(IUID) shall be provided in accordance with MIL-STD-130N and all applicable documents within the standard with Machine Readable Information (MRI) for item identification marking and automatic data capture. The application of Human Readable Information (HRI) shall be used in combination with MRI and free text. At a minimum this tag shall contain the information listed in paragraph 3.5.2 Nameplate.

4 Quality Assurance.

4.1 Final Inspection/Acceptance. The machine and all attachments shall be inspected and accepted by the customer. Inspection and acceptance shall consist of a type and kind;

quantity; condition.