Cape_Town_SOW_Cooling_Tower_Overhaul_Refurbishment_2026.docx

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Request for Quotations: Cooling Tower Overhaul and Refurbishment Services
Solicitation number
19SF2026Q0014
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This is a Statement of Work for cooling tower overhaul and refurbishment services at the U.S. Consulate General in Cape Town, South Africa. The work involves the complete refurbishment of two USS model 19-56 cooling towers (serial numbers 04-4905 and 04-4906) located in the facility's utility yards. The contractor must possess a minimum of fifteen years of HVAC experience and provide details of at least five recently completed contracts. All work must be performed using genuine USS Original Equipment Manufacturer (OEM) parts only, with no equivalent or aftermarket components accepted. The refurbishment scope includes high-pressure cleaning of internal and external surfaces, sump and strainer cleaning, joint resealing, replacement of PVC fill packs, eliminators, louvres, bearings, shafts, fan assemblies, belts, pulleys, motors, and spray nozzles, as well as exterior de-rusting and painting with ZCA paint and fan balancing verification.

Work shall be executed one tower at a time with downtime not exceeding one week per tower to maintain continuous HVAC operations. The contractor must comply with strict health and safety requirements, including submission of a detailed site-specific health and safety plan three days prior to work commencement, and must provide a competent person to oversee safety implementation. Work hours are Monday through Thursday 08:00-16:30 and Friday 08:00-12:00, with flexibility required around consulate activities. The contractor must provide all labor, tools, materials, transportation, and disposal permits, maintain a clean work site, and complete cleanup upon project completion. Deliverables include a method statement/checklist, discrepancy reports as needed, and a completion report with test and inspection results within three days of work completion. A twelve-month warranty on workmanship and materials is required, along with manufacturer warranties typically covering twelve months for bearings, motors, and tower sealing.

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STATEMENT OF WORK

Cooling Tower Overhaul and Refurbishment Service

I. GENERAL INFORMATION:

The United States Consulate General: Cape Town in South Africa requires professional services and contractor cost proposals to perform the refurbishment and preventive maintenance of the facility's cooling tower(s). Contractors active in the HVAC field with a minimum of fifteen (15) years of experience are encouraged to provide bids. As part of their bid proposals, contractors are encouraged to supply the details of at least five recently completed contracts.

II. PROJECT REQUIREMENTS:

The Contractor shall perform the refurbishment as described in this STATEMENT OF WORK. The objective of the scheduled refurbishment is to restore the cooling towers to reliable operating condition.

DESCRIPTION OF EQUIPMENT *

No.
Equipment
Manufacturer / Model
Serial No.
Location
1
Cooling Tower CT-1
USS 19-56
04-4905
Utility Yards
2
Cooling Tower CT-2
USS 19-56
04-4906
Utility Yards

III. GENERAL REQUIREMENTS:

The Contractor shall provide all labour, tools and materials required to perform all work outlined in this SOW. In addition, the Contractor shall comply with the following:

1.The work area shall be kept clean, tidy and free of rubble at all times.
2.All waste materials shall be removed from site and disposed of at an approved City of Cape Town dumping facility.
3.The Contractor shall clean up the work site on completion of the project.
4.The Contractor shall allow for touch-up paint where required (e.g. walls returned to their original state).
5.A twelve (12) month guarantee on workmanship and materials shall be provided.
6.The Contractor will be held liable for any damage incurred to surrounding equipment or structures whilst executing this work.

IV. REPLACEMENT PARTS (OEM):

All replacement components shall be genuine USS / OEM parts. Equivalent or aftermarket components will not be accepted.

Approved (Manufacturer) Original Equipment Manufacturer (OEM): USS

V. HEALTH AND SAFETY REQUIREMENTS:

Contractor must submit a detailed, site-specific Health and Safety file addressing hazard mitigation and control methods.

A site-specific Safety File must be submitted to the Client safety Officer via the COR at least three days before the start of the work project.

· The Contractor must demonstrate an understanding of their responsibilities related to the safety and health requirements by addressing hazards in their health and safety plan.

· During the site visit, the Contractor must review the work site and identify hazards that may occur while performing the work project.

· The Contractor is expected to provide a “competent person” to implement the site safety and health plan and oversee its strict compliance.

· The Contractor shall unequivocally ensure that personnel have proper safety equipment to prevent accidental injury per the contract's requirements.

· The Contractor must provide adequate working at heights equipment (mobile scaffold &safety harnesses) for any elevated works on cooling towers.

· The Contractor shall fully comply with the Department of State standards related to electrical safety work practices and work de-energized to prevent any incident that may impact the safety and health of personnel or any electrical systems in U.S. government-held properties.

· All personnel conducting electrical work shall be sufficiently trained and considered competent before performing such work.

· The Contractor should identify all potential sources of electrical energy likely to cause death, injury, or serious physical harm.

SPECIAL INSTRUCTIONS:

1.Working Hours: 08:00-16:30 Monday to Thursday and 08:00-12:00 on Friday. The Contractor shall remain flexible around staff meetings and other activities held at the post.
2.Work Phasing: The cooling towers operate on a run-and-standby basis and both towers may not be taken out of service simultaneously. The refurbishment shall be carried out one tower at a time so that HVAC operations are maintained throughout the works.
3.Period of Performance: Downtime shall not exceed one (1) week per tower.
4.Site Access: The Contractor shall comply with all Consulate security, escort and access requirements. Scaffolding may be required on one side of the tower to carry out the works.

Notes:

1. Contractor shall submit to the COR for review a method statement / worksheet-checklist that will be used for performing the refurbishment.

2. A discrepancy report shall be submitted to the COR immediately upon discovery of any condition that could result in equipment failure.

3. A completion (test and inspection) report shall be submitted to the COR within three (3) days of completing work.

4. All reports shall be in English.

REFURBISHMENT PROCEDURES:

The purpose of this Statement of Work is to ensure the cooling tower(s) for this facility are refurbished according to the manufacturer's recommendations, to ensure the readiness and proper operation of the system.

Coordination of scheduling shall begin in advance. The refurbishment shall be carried out one tower at a time, with downtime not exceeding one (1) week per tower, so that the standby tower maintains HVAC operation throughout.

A. Cooling Tower CT-1 (USS 19-56, s/n 04-4905)

1.Clean sump and strainer.
2.High-pressure clean unit interior and exterior.
3.Reseal cooling tower joints.
4.Replace PVC fill pack.
5.Replace eliminators.
6.Replace louvres c/w frames.
7.Clean / replace spray nozzles.
8.Replace fan shaft and two (2) bearings.
9.Replace fan motor.
10.Motor pulley with bushing.
11.Power drive belt.
12.Service ball valve assembly.
13.De-rust and paint exterior of tower with ZCA paint.
14.Full fan assembly with bushing.
15.Permits for disposal of old parts.
16.Transport cost.
17.Labour.

B. Cooling Tower CT-2 (USS 19-56, s/n 04-4906)

1.Clean sump and strainer.
2.High-pressure clean unit interior and exterior.
3.Reseal cooling tower joints.
4.Replace bearings.
5.Replace fan shaft.
6.Replace fan bush.
7.Replace power band belt.
8.Replace fan pulley, motor pulley and bushes.
9.Service fan motor, replace bearings.
10.Replace PVC fill pack.
11.Replace eliminators.
12.Replace louvres c/w frames.
13.De-rust and paint exterior of tower with ZCA paint.
14.Clean / replace spray nozzles.
15.Transport cost.
16.Permits for disposal.
17.Labour.

VI. TESTING & COMMISSIONING:

Following replacement of the bearings, the fan assembly shall be balance-tested. Fan balancing shall be completed and verified, and the tower returned to normal operation, before the works are accepted.

VII. DELIVERABLES:

Upon completion, the Contractor shall provide a Disposal Certificate for the removed parts.

VIII. WARRANTY:

Manufacturer warranties shall be provided for the bearings, motors and tower sealing, typically for a period of 12 months. A guarantee of 12 months on workmanship and materials shall also be provided.

COMPLETION OF WORKS AND CLOSE OUT

• The Contractor shall ensure that the necessary and applicable resources remain available towards the end of the project.

END OF STATEMENT OF WORK

Us Consulate Facilities Cape Town 2026 Capetown_Maintenance@state.gov

File details come from the government source that posted it. Updated .