Scope_of_Work_for_Boiler_Refractory_Repair_R3_1.docx

STATEMENT OF WORK

A. SUBJECT: The United States Federal Correctional Complex, Florence Colorado will solicit the services of a licensed, bonded Contractor to remove and replace the refractory from the ceiling, walls and floor of Boiler#2 which is an International Boiler Works - Model TJW C-35, Serial # L316.

B. PLACE OF PERFORMANCE: All work will be performed at the Federal Correctional Complex, Federal Prison Camp, Powerhouse (building Y), and 5880 State Hwy 67 South, Florence, CO 81226.

C. PRE-SITE VISIT: A site visit is encouraged to survey the job site, however it is not mandatory. A security background check on all attending personnel will be required prior to the site visit. The Contact person is Susan Howard, Facilities Assistant at (719)784-9454 ext. 5400 or email at s6howard@bop.gov if you are unable to contact Ms. Howard please contact Shawn Belter, General foreman at sbelter@bop.gov, to arrange for all required forms.

D. SCHEDULE: The Contractor work hours will be from 7:00 a.m. to 3:30 p.m. Monday through Friday, excluding Government holidays or institutional emergency needs, or as prior arranged with the Facilities Manager.

E. SUPPLIES: The Contractor will supply the necessary parts, equipment and supplies to perform the work as specified. All parts and materials to be installed will be new material, no refurbished or used materials will be installed, except as where noted. The FBOP will supply water, electricity, restrooms, and a dumpster for non-toxic waste.

F. DESCRIPTION OF WORK: Remove and replace all refractory above, below, and around the burner in #2 boiler. Weld anchors on boiler tubes for non-asbestos formable plastic refractory. R Stamp required. Remove and replace refractory in Boiler#2 which is an International Boiler Works - Model TJW C-35, Serial # L316 to include the following:

1. Boiler information:

Boiler Specifications:

a) International Boiler Works

b) Model TJW C-35

c) Serial # L316

d) Order # 20072

e) Max working pressure 160 psi at 370F

f) Heating surface 3008 sq.ft.

g) Min. relief /Cap. 36000 PPH

h) Year Built 1991

i) Heating Surface Radiance 567 sq.ft.

j) Convection 2441 sq.ft.

k) Pressure drop 12 psi

l) Inlet 160 F

m) Outlet 240 F

n) Fluid flow min. 822 gpm

o) Design 913 gpm

p) 36,000,000 btu/hr.

q) 1076 hp.

Photographs:

a) b) c) d)

2. Removal Refractory: The contractor is responsible for removing the current refractory, anchors, brick, and tiles from the front face (North interior wall), above, and below, left and right of the burner opening. Also the refractory inside the tube area of the fire box, on the celling and floor adjacent to the front face.

3. Install of Anchors: The contractor is responsible for installing new roof anchors. See Materials Specification section 7. This will be done with stainless steel clips on the boiler tubes and the stainless steel refractory anchors will be welded to the clips. The contractor will be required to supply a copy of the welder’s current ASME R Stamp Certification before work is started. The anchors will be spaced at a maximum of 16” on center to provide sufficient support for the formable plastic refractory to prevent it from coming separated from the tubes.

4. Replace Refractory: The contractor is responsible for installing the new materials, see Material Specification section 7. This will include the anchors, brick, and tiles on the front face (North interior wall), above, and below, left and right of the burner opening. Also the refractory inside the tube area of the fire box, on the celling and floor adjacent to the front face. The contractor is to ensure there are no voids in the refractory and it is installed per the manufacture’s specifications. The refractory will have an even and smooth appearance. It will cover the same area as the refractory removed. Curing and Dry Out will also be done per manufacture’s specifications.

5. Waste: The contractor will dispose of all waste including all removed refractory. Nonhazardous materials may be disposed of through the FCC recycle system. FCC Florence will provide, at the contractor’s request, a container of sufficient size to the work site for non-hazardous waste disposal. Hazardous materials will be disposed of in accordance with Local, State and Federal regulation. The Contractor is responsible for any fees, permits and final disposal of any and all hazardous material from this work.

6. Cleanliness: The contractor will clean the work area, to include the inside of the boiler, at the end of each work day. All materials and tools will be secured at the end of each day.

7. MATERIAL SPECIFICATIONS: Must meet or exceed the specification of the items listed below.

a) Castable refractory: Plastech 50P STD

b) Block: INSBLOK-19

c) Anchors: 304 Stainless clips and steel 2" long rod on 16” centers or less

d) Welding Rod: 309 Stainless Steel rod

e) Other Materials Not Specified: Provide all other materials not specifically described but required for a complete and proper installation of the work of this section. Materials shall be new, first-quality of their respective kinds.

H. INSTITUTION SECURITY: The Contractor agrees to all regulations prescribed by the institution. The Contractor is required to attend an orientation program. The institution request that the Contractor keep the same employee's working on this project for security purposes. The employee's will be required to submit contractor pre-employment forms and be subject to NCIC background checks prior to admittance onto Bureau of Prisons Property.

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