Exhibit_1_Az_Rotary_Joint_Specification_(1).pdf
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- Azimuth Rotary Joint Replacement
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- 1305M319RNWWG0004SB
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Exhibit 1 Rotary Joint Specification
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1305M319QNWWG0004 Exhibit 1
Minimum AZ Rotary Joint Specification For
WSR-88D Azimuth Rotary Joint Replacement
(P/N BS-2000-110-000)
1. Requirements
1.1. This four-channel waveguide rotary joint shall maintain the following characteristics during the transmission of power at the maximum levels specified and under the environmental conditions specified.
1.2. This rotary joint has three coaxial ports and one waveguide port. The waveguide port transfers the transmitter pulses through the pedestal. The coaxial ports transfer stable local-oscillator (STALO), horizontal intermediate frequency (H-IF), and vertical intermediate frequency (V-IF).
1.3. All specifications in sections 1.4 and 1.5 must be verified following the burn-in tests found in section 1.6.
1.4. Electrical
Requirement Notes
Channel 1, Transmitter Pulse
Frequency 2.7 to 3.0 GHz
Peak Power 1.1 MW At zero (0) PSIG and dry air. No arcing permitted
Average Power 2.2 kW
Between 0.7 and 5 microseconds;
maximum duty cycle of 0.2%. At zero (0) PSIG and dry air. No arcing permitted
VSWR 1.2:1 maximum Measured with load whose maximum VSWR is 1.05:1
VSWR WOW 0.05 maximum
Insertion Loss 0.2 dB maximum
Insertion Loss WOW 0.05 dB maximum
Phase WOW ±3 deg maximum
Channel 2, STALO
Frequency 2.6 GHz to 3.0 GHz
Peak Power 1 W minimum
VSWR 1.2:1 maximum Measured with load whose maximum VSWR is 1.05:1
VSWR WOW 0.05 maximum
Insertion Loss 0.5 dB maximum
Insertion Loss WOW 0.05 dB maximum
Phase Wow ±3 deg maximum
Channel 3, H-IF
Frequency 57.5491 MHz
Peak Power 1 W minimum
VSWR 1.2:1 maximum Measured with load whose maximum VSWR is 1.05:1
VSWR WOW 0.05 maximum
Insertion Loss 0.3 dB maximum
Insertion Loss WOW 0.05 dB maximum
Phase WOW ±3 deg maximum
Channel 4, V-IF
Frequency 57.5491 MHz
Peak Power 1 W minimum
VSWR 1.2:1 maximum Measured with load whose maximum VSWR is 1.05:1
VSWR WOW 0.05 maximum
Insertion Loss 0.3 dB maximum
Insertion Loss WOW 0.05 dB maximum
Phase WOW ±3 deg maximum
Channel Isolation
Channel 1 to all other channels 70 dB minimum
Coaxial channels 63 dB minimum
Phase Tracking Channel 3 and Channel 4 ±0.5 degrees maximum
RF Leakage Channel 1 95 dB minimum below signal inside waveguide
Excluding waveguide flanges, when measured 10 cm away from rotary joint with open ended waveguide
1.5. Mechanical
Requirement Notes
Waveguide Size M85/1-042, WR284, per Mil- W-85/1 or equivalent
Waveguide Flanges
M3922/61-001, UG-585A/U,
per Mil-F-3922/61 or equivalent for ports 1 and 2
Coaxial Interfaces N-Type Female
Pressurization 15 PSIG maximum Must maintain pressure without any connections on the coaxial interfaces
Leakage Rate 10 cc/min maximum at 3
PSIG
Torque 13 inch-pounds maximum Both starting and operating
Reliability (MTBF) 100,000 hours minimum without preventive maintenance
When run at 6 RPM continuously, per MIL-
HDBK-217.
1.6. Burn-In Tests
1.6.1. The unit shall be rotated for 16 hours at 6 RPM while running specified average power through Channel 1. After an eight-hour interval, the direction of rotation shall be reversed for the remaining eight hours.
1.6.2. The unit shall be rotated for 6000 revolutions at 15 RPM. After 3000 revolutions, the direction shall be reversed.
1.7. Environmental
Requirement Notes
Operating Temperature -40°C to +54°C Ambient
Non-Operating Temperature -62°C to +60°C Ambient
Humidity 15 to 100% Operating and Non-Operating
Altitude Up to 3300 meters (11,000 feet) above sea level
Salt Fog
Must be capable of continuous operation in a salt-laden atmosphere without degradation of material surfaces or performance
Fungus MIL-STD-454, Requirement 4
Transportability
The unit shall be designed to withstand the vibration and shock encountered during transportation by aircraft, ships, rail, and trucks. The unit, in addition, shall not be damaged or lose performance capabilities when transported by air at altitude of up to 50,000 feet in non-pressurized compartments
1.8. Material and Finish
Requirement Notes
Material Aluminum alloy 6061 per QQ- A-250/11 or equivalent
Finish
Chemical conversion coating on aluminum and aluminum alloys per MIL-C-5541, Class 3 on all aluminum surfaces.
Follow with enamel gloss per TT-E489 Class A, white color
no. 17925 per FED-STD 595 on all external surfaces, excluding flange faces, connectors, and mounting surfaces.
Castings, if applicable
If used, shall be QQ-A-601, A356-T6 or equivalent and meet the requirements of MIL- STD-2175 class 4, grade D.
Impregnate per MIL-I-17563.
Identification
Vendor identification, vendor part number, and serial number to be applied by vendor per MIL-STD-130.
Other Identifications
Channel identification and port markings shall be applied adjacent to each port. All markings to be applied by vendor per MIL-STD-130.
2. Quality Assurance
2.1. Every unit shall be tested by vendor for requirements identified in section 1.4.
3. Dimensions and Markings
Figure 1: Dimensions and Marking
Figure 2: Dimensions, Mounting Plate
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