J-2 GRO-DormBathroom-Specs.pdf

United States Department of Agriculture

Forest Service

Great Onyx Job Corps Civilian Conservation Center

September 2017

Dormitory Restroom Rehabilitation

Final Contract Documents

AUSD

DORMITORY RESTROOM REHABILITATION 001500 – 1

GREAT ONYX JOB CORPS CCC LIST OF DRAWINGS AND SPECIFICTIONS

SECTION 001500

GREAT ONYX JOB CORPS CCC

DORMITORY RESTROOM REHABILITATION

LIST OF DRAWINGS AND SPECIFICATIONS

PART 1 – GENERAL

1.1 DESCRIPTION

A. List of Contract Drawings:

1. Index of Sheets:

SHEET NUMBER SHEET TITLE BUILDING

T0.1 Title Sheet and Sheet Index General

A1.1 A1.2 A1.3 A1.4

Overall Floor Plan Raider Dormitory Floor Plan – Bays ‘C’ and ‘B’ Raider Dormitory Floor plan – Bays ‘D’ and ‘A’ Raider Dormitory Photographs Raider Dormitory

A2.1 Overall Floor Plan Shirley Dormitory A2.2 A2.3 A2.4 A2.5

Floor Plan – Bays ‘H’ and ‘E’ Shirley Dormitory Floor Plan – Bays ‘G’ and ‘F’ Shirley Dormitory Photographs Shirley Dormitory Photographs Shirley Dormitory

10 Total Plan Sheets in this Contract

B. List of Contract Specifications

2. Index of Specifications

DIVISION 1 - GENERAL REQUIREMENTS

Section 001500 List of Drawings and Specifications Section 010150 General Requirements

DIVISION 03 – CONCRETE

Section 033053 Miscellaneous Cast-In-Place Concrete

DORMITORY RESTROOM REHABILITATION 001500 – 2

GREAT ONYX JOB CORPS CCC LIST OF DRAWINGS AND SPECIFICTIONS

DIVISION 03 – WOOD AND PLASTICS

Section 064023 Interior Architectural Woodwork

DIVISION 09 - FINISHES

Section 093000 Tiling Section 097000 Special Flooring

DIVISION 22 - PLUMBING

Section 22000 Plumbing Materials and Accessories

DORMITORY RESTROOM REHABILITATION 010150 – 1

GREAT ONYX JOB CORPS CCC GENERAL REQUIREMENTS

SECTION 010150

GENERAL REQUIREMENTS

PART 1 – SUMMARY OF WORK

1.1 DESCRIPTION

A. Work for this project requires the contractor to be responsible for supplying all labor, materials, equipment, utilities, miscellaneous items, freight and delivery and all necessary valid licenses for the work summarized as follows:

1. Demolition and rehabilitation of eight restrooms in two Dormitories, including, but not limited to, removal of floor/wall tile; and installation of new wall tile, epoxy flooring, new countertops, lavatories, and plumbing fixtures. Optional items include replacement of water closets (toilets) and urinals.

1.2 LOCATION

A. This project is located at the Great Onyx Job Corps Civilian Conservation Center located 100 miles from Louisville, Kentucky. The center is located within Mammoth Cave National Park. The address is 3115 Ollie Ridge Road, Mammoth Cave, KY. Driving instructions can be obtained from the Center by calling 270-286-4514.

1.3 PROJECT SCHEDULING

A. Work hours for this project are between 8:00 AM-4:30 PM Monday through Friday.

1.4 POINT OF CONTACT

Center Point of Contact:

Emmanuel Lawler, emmanual.m.lawler@usda.gov, 270-286-1028

1.5 USE OF PREMISES

A. Confine constructions operations to immediate area of work. Do not disturb portions of Project site beyond areas in which the Work is indicated.

B. Government will occupy site and buildings during entire construction period. Cooperate with Government during construction operations to minimize conflicts and facilitate Government usage. Perform the work so as not to interfere with Government's day-to-day operations.

C. Keep driveways, parking areas, loading areas and entrances to buildings clear and available to Government, Government's employees, and emergency vehicles at all times.

Do not use these areas for parking or storage of materials. Do not close or obstruct walkways, corridors, or other occupied or used facilities without written permission from Government and authorities having jurisdiction.

mailto:emmanual.m.lawler@usda.gov

DORMITORY RESTROOM REHABILITATION 010150 – 2

1.6 WORK RESTRICTIONS

A. Smoking is not permitted within the buildings or within 25 feet (8 m) of entrances, operable windows, or outdoor air intakes.

1.7 SCHEDULE OF ITEMS

A. Schedule of Items: The project Schedule of Items includes several sections to organize the work into Base Items and Optional Items.

1. Provide pricing for all items listed in the Schedule of Items.

2. Contract award will be made for all Base Items.

B. Base Items (BI):

1. Base Item No. 1- Remove Tile

a. Measurement: This item is measured as a Lump Sum Quantity. All furnishings, fixture, and accessory removal and replacement (e.g. partitions, fixtures, grab bars, lighting, etc.) is incidental to the work and will not be measured separately.

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to remove floor and wall tile from CMU walls and concrete floors.

2. Base Item No. 2- Install Wall Tile furnishings, fixture, and accessory removal and replacement (e.g. partitions, fixtures, lighting, grab bars etc.) is incidental to the work and will not be measured separately.

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to prepare surface and install wall tile.

3. Base Item No. 3- Install Epoxy Floor and Base furnishings, fixture, and accessory removal and replacement (e.g. partitions, fixtures, lighting, grab bars etc.) is incidental to the work and will not be measured separately.

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to prepare surface and install epoxy flooring and integral 4” high base.

4. Base Item No. 4 – Remove and Replace Countertops, Lavatories, and fixtures

a. Measurement: This item is measured as a Lump Sum Quantity.

DORMITORY RESTROOM REHABILITATION 010150 – 3

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to remove and replace laminate countertops, lavatories, faucets and all associated accessories..

5. Base Item No. 5 – Shower Valve Replacement

a. Measurement: This item is measured as an Actual Quantity.

b. Payment: The contract price for Each as shown in the Schedule of Items includes all materials, equipment, demolition, labor and incidentals to remove existing and install new shower valves.

6. Base Item No. 6 – ADA Compliant Shower Kit Replacement

b. Payment: The contract price for Each as shown in the Schedule of Items includes all materials, equipment, demolition, labor and incidentals to remove existing and install new ADA compliant shower kits.

C. Optional Items (OI):

1. Optional Item No. 7 – Water Closet Replacement

b. Payment: The contract price for Each as shown in the Schedule of Items includes all materials, equipment, demolition, labor and incidentals to install new water closets.

2. Optional Item No. 8 – Urinal Replacement

b. Payment: The contract price for Each as shown in the Schedule of Items includes all materials, equipment, demolition, labor and incidentals to install new urinals.

PART 2 – SUBMITTAL PROCEDURES

2.1 DEFINITIONS

A. Action Submittals: Written and graphic information that requires Government approval.

B. Informational Submittals: Written information that does not require Government approval. Submittals may be rejected for not complying with requirements.

2.2 PROCEDURES

A. Contractor Responsibilities

1. Review each submittal and check for compliance with the Contract Documents.

DORMITORY RESTROOM REHABILITATION 010150 – 4

2. Highlight, encircle, or otherwise identify deviations from the Contract Documents on submittals.

3. Include the following information on label or cover sheet for processing and recording action taken:

a. Project name.

b. Date.

c. Name and address of Contractor.

d. Name of manufacturer.

e. Unique identifier, including revision number.

f. Number and title of appropriate Specification Section.

g. Drawing number and detail references, as appropriate.

h. Date of Contractor’s approval.

i. Statement certifying that submittal has been reviewed, checked, and approved by the Contractor for compliance with the Contract Documents.

4. The Government will not review submittals that do not bear Contractor's approval and will return them without action.

5. Unless additional copies are required for final submittal, and unless the Contracting Officer (CO) observes noncompliance with provisions of the Contract Documents, initial submittal may serve as final submittal.

6. Only final submittals with mark indicating action taken by Government are to be used for construction.

7. Submittals not required by the Contract Documents will not be reviewed and may be discarded.

B. Processing Time: Time for review shall commence on CO's receipt of submittal.

1. Initial Review: Government will review initial submittal within 10 working days.

Additional time may be needed if processing must be delayed to permit coordination with subsequent submittals. CO will advise Contractor when a submittal being processed must be delayed for coordination.

2. Resubmittals: If resubmittal is necessary, it will be processed in same timeframe as initial submittal.

2.3 ACTION SUBMITTALS

A. Prepare and submit Action Submittals required in the Technical Specifications in this contract, if applicable, and as indicated at the end of this subsection.

1. Submit two copies of each submittal, unless otherwise indicated. CO will return one copy. Mark up and retain one returned copy as a Project Record Document.

Electronic submission of PDFs is an acceptable alternative to paper submission.

B. Collect information into a single submittal for each element of construction and type of product or equipment.

1. Mark each copy of each submittal to show which products and options are applicable.

DORMITORY RESTROOM REHABILITATION 010150 – 5

2. Include the following information, as applicable:

a. Manufacturer's product specifications.

b. Manufacturer's installation instructions.

c. Manufacturer's catalog cuts.

d. Compliance with recognized trade association standards.

e. Compliance with recognized testing agency standards.

C. Required Action Submittals

1. Product Data: Identified in Technical Specifications.

2.4 INFORMATIONAL SUBMITTALS

A. Prepare and submit Informational Submittals required in the Technical Specifications in this contract, if applicable, and as indicated at the end of this subsection.

1. Submit one copy of each submittal, unless otherwise indicated. CO will not return copy. Electronic submission of PDFs is an acceptable alternative to paper submission.

2. Provide a statement that includes signature of entity responsible for preparing certification.

B. Required Informational Submittals:

1. Construction Schedule

PART 3 – TEMPORARY FACILITIES AND CONTROLS

3.1 USE OF UTILITIES

A. Utilities: Use of Government existing facilities will be permitted without metering and without payment of use charges, as long as facilities are cleaned and maintained in an acceptable condition. At Substantial Completion, restore these facilities to condition existing before initial use. The following are available for use by the contractor: water, and electrical power services. The following are not available: telephone service.

3.2 SANITARY FACILITIES

A. Sanitary facilitiesare not available for use by the Contractor.

3.3 STAGING AREAS

A. Coordinate on-site staging and storage requirements with the Center Point of Contact or the Contracting Officer Representative (COR).

DORMITORY RESTROOM REHABILITATION 010150 – 6

3.4 CONSTRUCTION WASTE DISPOSAL FACILITIES

A. Provide waste-collection containers in sizes adequate to handle waste from construction operations. Containerize and clearly label hazardous, dangerous, or unsanitary waste materials separately from other waste.

3.5 SAFETY AND ENVIRONMENTAL PROTECTION

A. Environmental Protection: Contractor shall provide protection, operate temporary facilities, and conduct construction in ways and by methods that comply with environmental regulations and that minimize possible air, waterway, and subsoil contamination or pollution or other undesirable effects.

B. Barricades, Warning Signs, and Lights: Comply with the national or state Manual on Uniform Traffic Control Devices (MUTCD) for erecting structurally adequate barricades, paint with appropriate colors, graphics, and warning signs/lights to inform personnel and public of possible hazard.

C. Fire Protection.

1. Store combustible materials in containers in fire-safe locations.

2. Maintain unobstructed access to fire extinguishers, fire hydrants, fire-protection facilities, stairways, and other access routes for firefighting. Prohibit smoking in hazardous fire-exposure areas.

3. Supervise welding operations, combustion-type temporary heating units, and similar sources of fire ignition.

PART 4 – EXECUTION REQUIREMENTS

4.1 EXAMINATION

A. Before beginning work, examine areas and document existing conditions. Proceed with installation only after unsatisfactory conditions have been corrected. Proceeding with the Work indicates acceptance of surfaces and conditions.

B. Field verify all new and existing dimensions affecting the work of this contract before ordering products.

C. Immediately on discovery of the need for clarification of the Contract Documents, submit a request for information to CO. Include a detailed description of problem encountered, together with recommendations for changing the Contract Documents.

4.2 INSTALLATION

A. Locate the Work and components of the Work accurately, in correct alignment and elevation to fit with existing construction.

DORMITORY RESTROOM REHABILITATION 010150 – 7

B. Make vertical work plumb and make horizontal work level.

C. Install per manufacturer's written instructions and recommendations.

4.3 PROGRESS CLEANING

A. Clean Project site and work areas daily, including common areas. Dispose of materials lawfully.

1. Comply with NFPA 241 requirements for removal of combustible waste materials and debris.

2. Do not hold materials more than 7 days during normal weather or 3 days if the temperature is expected to rise above 80 deg F (27 deg C).

B. Burying or burning waste materials on-site will not be permitted. Washing waste materials down sewers or into waterways will not be permitted.

4.4 PROTECTION OF INSTALLED CONSTRUCTION

A. Provide protection and maintain conditions that ensure installed Work does not get damaged or deteriorated prior to Substantial Completion.

4.5 CORRECTION OF THE WORK

A. Repair or remove and replace defective construction. Restore damaged substrates and finishes.

1. Repairing includes replacing defective parts, refinishing damaged surfaces, touching up with matching materials, and properly adjusting operating equipment.

PART 5 – CLOSEOUT PROCEDURES

5.1 SUBSTANTIAL COMPLETION

A. Definition of Substantial Completion: The Date certified by the CO when construction is sufficiently complete, in accordance with the Contract Documents, so the Government can occupy or utilize the Work or designated portion thereof for the use for which it is intended, as expressed in the Contract Documents.

B. Preliminary Procedures: Before requesting inspection for determining date of Substantial Completion, complete the following. List items below that are incomplete in request.

1. Prepare a list of items to be completed and corrected (punch list), the value of items on the list, and reasons why the Work is not complete.

2. Advise the CO of pending insurance changeover requirements.

3. Submit specific warranties, workmanship bonds, final certifications, and similar documents.

DORMITORY RESTROOM REHABILITATION 010150 – 8

4. Obtain and submit releases permitting Government unrestricted use of the Work and access to services and utilities.

5. Deliver tools, spare parts, extra materials, and similar items to location designated by Government. Label with manufacturer's name and model number where applicable.

6. Complete startup testing of systems.

7. Submit changeover information related to Government occupancy, use, operation, and maintenance.

8. Complete final cleaning requirements, including touchup painting.

9. Touch up and otherwise repair and restore marred exposed finishes to eliminate visual defects.

C. Inspection: Submit a written request for inspection for Substantial Completion. On receipt of request, CO will either proceed with inspection or notify Contractor of unfulfilled requirements. CO will prepare the Certificate of Substantial Completion after inspection or will notify Contractor of items, either on Contractor's list or additional items identified by CO, that must be completed or corrected before certificate will be issued.

1. Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected.

2. Results of completed inspection will form the basis of requirements for Final Completion.

5.2 FINAL COMPLETION

A. Preliminary Procedures: Before requesting final inspection for determining date of Final Completion, complete the following:

1. Submit certified copy of CO’s Substantial Completion inspection list of items to be completed or corrected (punch list), endorsed and dated by CO. The certified copy of the list shall state that each item has been completed or otherwise resolved for acceptance.

2. Submit evidence of final, continuing insurance coverage complying with insurance requirements.

3. Instruct Government personnel in operation, adjustment, and maintenance of products, equipment, and systems.

B. Inspection: Submit a written request for final inspection for acceptance. On receipt of request, CO will either proceed with inspection or notify Contractor of unfulfilled requirements. CO will prepare a final Certificate for Payment after inspection or will notify Contractor of construction that must be completed or corrected before certificate will be issued.

1. Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected.

DORMITORY RESTROOM REHABILITATION 010150 – 9

5.3 LIST OF INCOMPLETE ITEMS (PUNCH LIST)

A. Preparation: Submit two copies of list. Include name and identification of each space and area affected by construction operations for incomplete items and items needing correction including, if necessary, areas disturbed by Contractor that are outside the limits of construction.

5.4 FINAL CLEANING

A. General: Provide final cleaning. Conduct cleaning and waste-removal operations to comply with local laws and ordinances and Federal and local environmental and antipollution regulations.

B. Cleaning Agents: Use cleaning materials and agents recommended by manufacturer or fabricator of the surface to be cleaned. Do not use cleaning agents that are potentially hazardous to health or property or that might damage finished surfaces.

C. Complete the following cleaning operations before requesting inspection for certification of Substantial Completion for entire Project or for a portion of Project:

1. Clean Project site, yard, and grounds, in areas disturbed by construction activities, including landscape development areas, of rubbish, waste material, litter, and other foreign substances.

2. Remove tools, construction equipment, machinery, and surplus material from Project site.

3. Touch up and otherwise repair and restore marred, exposed finishes and surfaces.

Replace finishes and surfaces that cannot be satisfactorily repaired or restored or that already show evidence of repair or restoration.

D. Remove waste materials from Project site and dispose of lawfully.

END OF SECTION 010150

DORMITORY RESTROOM REHABILITATION 033053 - 1

GREAT ONYX JOB CORPS CCC MISCELLANEOUS CAST-IN -

PLACE CONCRETE

SECTION 033053

MISCELLANEOUS CAST-IN-PLACE CONCRETE

PART 1 - GENERAL

1.1 SUMMARY

A. This specification is intended for minor structures such as for infilling within an existing floor slab.

PART 2 - PRODUCTS

2.1 PREPACKAGED CONCRETE MIX

A. Prepackaged concrete mix shall not be used where the hardened concrete will be exposed to freeze-thaw conditions unless surface deterioration can be tolerated, as determined by the (CO). It shall not be used where any single placement will be more than one cubic yard.

B. Material shall be identified as conforming to ASTM C387, Normal Strength Concrete;

Normal Weight Concrete.

2.2 JOB-BATCHED CONCRETE

A. Aggregates shall be clean, washed materials supplied by a firm regularly engaged in the production of concrete aggregates. Separate stockpiles shall be maintained of sand passing a 3/8-inch sieve and coarse aggregate of 3/4 inch to No. 4 nominal size.

B. Cement:

1. ASTM C150, type II or I.

C. Proportion dry ingredients by volume in the following ratio:

1. Cement: 3 parts.

2. Sand: 5 parts.

3. Coarse aggregate: 7 parts.

D. Add water to obtain a slump of 3-6 inches. Based on the ratio of dry ingredients of 3- 5-7, the water will be approximately two parts.

E. The relative proportions of sand and coarse aggregate may be adjusted, upon approval of the CO, if necessary to obtain better workability.

2.3 STEEL REINFORCEMENT:

DORMITORY RESTROOM REHABILITATION 033053 - 2

PLACE CONCRETE

A. Recycled Content of Steel Products: Provide products with an average recycled content of steel products so postconsumer recycled content plus one-half of preconsumer recycled content is not less than 60 percent.

1. Dowels: ASTM A 615, Grade 60 deformed bars, uncoated finish. All reinforcement to be welded shall be ASTM A706, Grade 60.

2. Plain-Steel Welded Wire Fabric: ANSI/ASTM A 185, fabricated from as-drawn steel wire into flat sheets, plain type, uncoated finish.

3. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting, and fastening reinforcing bars and welded wire reinforcement in place. Manufacture bar supports from steel wire, plastic, or precast concrete according to CRSI's "Manual of Standard Practice." Wood, brick or other unacceptable material is not permitted.

PART 3 - EXECUTION

3.1 SURFACE PREPARATION

A. Remove loose material from compacted subbase surface immediately before placing concrete.

3.2 MIXING OF CONCRETE

A. Thoroughly mix ingredients.

B. Use mechanical mixer if total quantity to be placed is over 8 cubic feet.

3.3 CONCRETE PLACEMENT

A. Thoroughly dampen compacted subgrade before placement.

B. Forms shall be free of debris, and surfaces shall be clean, free of frost, ice, mud, and water.

C. Place in layers to avoid segregation and begin placing at corners of structure.

D. Consolidate with mechanical vibrators or hand tampers.

E. Thoroughly work the external surface to bring mortar against the forms to produce a smooth finish, substantially free of air or water pockets or honeycomb.

3.4 CURING

A. Keep surfaces moist a minimum of 2 days. Acceptable methods include ponding, wet burlap, wet straw or hay, curing paper, plastic sheets, and membrane curing compound. The CO must approve other methods.

3.5 CONCRETE FINISHING

DORMITORY RESTROOM REHABILITATION 033053 - 3

PLACE CONCRETE

A. After striking-off and consolidating concrete, smooth surface with screeding and floating. Use hand methods only where mechanical floating is not possible.

B. After completion of floating and troweling when excess moisture or surface sheen has disappeared, complete surface finishing, as follows:

1. Smooth finish, suitable for tile.

3.6 REPAIRS AND PROTECTIONS

A. Repair or replace broken or defective concrete.

B. Protect concrete from damage until acceptance of work.

1. Exclude traffic from infills for at least 14 calendar days after placement.

2. When construction traffic is permitted, maintain infill’s as clean as possible by removing surface stains and spillage of materials as they occur.

3. Sweep concrete infills’s and wash free of stains, discolorations, dirt and other foreign material just prior to final inspection.

END OF SECTION 033053

DORMITORY RESTROOM REHABILITATION 064023 - 1

GREAT ONYX JOB CORPS CCC INTERIOR ARCHITECTURAL WOODWORK

SECTION 064023

INTERIOR ARCHITECTURAL WOODWORK

PART 1 – GENERAL

1.1 SUMMARY

A. This Section includes the following:

1. Plastic-laminate countertops and backsplashes.

B. Interior architectural woodwork includes wood furring, blocking, shims, and hanging strips unless concealed within other construction before woodwork installation.

1.2 SUBMITTALS

A. Product Data: laminate and countertop material.

B. Shop Drawings: Dimensioned plans, elevations and section views, showing supports, sink cutouts, and other components.

C. Samples: laminate.

D. Woodwork Quality Standard Compliance Certificates: AWI Quality Certification Pro-gram certificates.

1.3 QUALITY ASSURANCE

A. Installer Qualifications: Fabricator of woodwork.

B. Quality Standard: Unless otherwise indicated, comply with AWI's "Architectural Woodwork Quality Standards."

1. Provide AWI Quality Certification Program labels and certificates for wood-work.

1.4 PROJECT CONDITIONS

A. Environmental Limitations: Do not deliver or install woodwork until building is en-closed, wet work is complete, and HVAC system is operating and maintaining temper-ature and relative humidity at occupancy levels during the remainder of the construc-tion period.

PART 2 – PRODUCTS

2.1 MATERIALS

A. Wood Products:

1. Hardwood Lumber: Kiln dried to 7 percent moisture content.

DORMITORY RESTROOM REHABILITATION 064023 - 2

2. Softwood Lumber: Kiln dried to 10 percent moisture content.

3. Hardboard: AHA A135.4, Class 1 Tempered

4. Medium-Density Fiberboard: ANSI A208.2, Grade MD, made with binder con-taining no urea formaldehyde.

5. Particleboard: ANSI A208.1, Grade M-2, made without urea formaldehyde.

6. Hardwood Plywood: HPVA HP-1, made without urea formaldehyde.

7. Softwood Plywood: DOC PS 1, Grade C-C Plugged, touch sanded; Medium

Density Overlay.

8. Veneer-Faced Panel Products (Hardwood Plywood): HPVA HP-1, made with adhesive containing no urea formaldehyde.

B. High-Pressure Decorative Laminate: NEMA LD 3, grades as indicated or, if not indi-cated, as required by woodwork quality standard.

2.2 MISCELLANEOUS MATERIALS

A. Furring, Blocking, Shims, and Hanging Strips: Softwood or hardwood lumber, kiln-dried to less than 15 percent moisture content.

B. Adhesives, General: Do not use adhesives that contain urea formaldehyde.

2.3 FABRICATION

A. General: Complete fabrication to maximum extent possible before shipment to Project site. Where necessary for fitting at site, provide allowance for scribing, trimming, and fitting.

B. Plastic-Laminate Countertop Assembly:

1. High-Pressure Decorative Laminate Grade: HGS.

2. Colors, Patterns, and Finishes: Selected by Contracting Officer (CO) from lami-nate manufacturer's full range of solid colors, patterns, matte finish.

3. Edge Treatment: Same as laminate cladding on horizontal surfaces.

4. Core Material at Sinks: Particleboard made with exterior glue.

5. Front: Self-edge.

6. Cove: seamless with horizontal surface.

7. Backsplash: radius edge.

8. Front edge: radius edge.

9. Supports: high grade metal.

10. Entire assembly must support 200 lbs/sf.

PART 3 – EXECUTION

3.1 INSTALLATION

A. Before installation, condition woodwork to average prevailing humidity conditions in installation areas. Examine shop-fabricated work for completion and complete work as required, including removal of packing and backpriming.

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B. Install woodwork level, plumb, true, and straight to a tolerance of 1/8 inch in 96 inches (3 mm in 2400 mm). Shim as required with concealed shims.

C. Scribe and cut woodwork to fit adjoining work, refinish cut surfaces, and repair dam-aged finish at cuts.

D. Anchor woodwork to anchors or blocking built in or directly attached to substrates.

Secure with countersunk, concealed fasteners and blind nailing as required for com-plete installation. Use fine finishing nails or finishing screws for exposed fastening, countersunk and filled flush with woodwork and matching final finish if transparent finish is indicated.

E. Countertops: Anchor securely by screwing through corner blocks of base cabinets or other supports into underside of countertop. Calk space between backsplash and wall, and countertop and wall with sealant.

END OF SECTION 064023

DORMITORY RESTROOM REHABILITATION 093000 - 1

GREAT ONYX JOB CORPS CCC TILING

SECTION 093000

TILING

PART 1 - GENERAL

1.1 SUMMARY

A. This Section includes the following:

1. Glazed wall tile.

2. Waterproof membrane for thin-set tile installations.

3. Crack-suppression membrane for thin-set tile installations.

1.2 SUBMITTALS

A. Product Data: For each product indicated, including tile and grout product and color samples.

B. Samples:

1. Each type, composition, color, and finish of tile.

PART 2 - PRODUCTS

2.1 TILE PRODUCTS

A. ANSI Ceramic Tile Standard: Provide Standard grade tile that complies with

ANSI A137.1.

B. Glazed Ceramic Wall Tile: 6” x 6”.

1. Moisture Absorption = < 20.0%.

2. Breaking Strength = 120-230 lbs.

3. MOHS = 4.0 – 6.0

4. Chemical resistance = Resistant.

5. Abrasion Resistance = N/A.

6. Basis of Design:

a. American Olean; Div. of Dal-Tile International Corp., “Bright & Matte”.

b. Color:

1) “Mushroom” in Raider Dorm.

2) “Summer Rain” in Shirley Dorm.

C. Accessories: Bullnose, Wall Bullnose, and Wall bullnose Corners as manufactured by the same company.

2.2 ACCESSORY MATERIALS

DORMITORY RESTROOM REHABILITATION 093000 - 2

A. Waterproofing and Crack-Suppression Membranes for Thin-Set Tile Installations:

Manufacturer's standard product that complies with ANSI A118.10.

1. Fabric-Reinforced, Fluid-Applied Product: Liquid-latex rubber with fabric rein-forcement.

a. Available Products:

1) LATICRETE International Inc.; Laticrete 9235 Waterproof Mem-brane.

2) MAPEI Corporation; PRP M19.

3) Summitville Tiles, Inc.; S-9000.

2.3 SETTING AND GROUTING MATERIALS

A. Available Manufacturers:

1. Bostik.

2. Custom Building Products.

3. LATICRETE International Inc.

4. MAPEI Corporation.

5. Summitville Tiles, Inc.

6. TEC Specialty Products Inc.

B. Latex-Portland Cement Mortar (Thin Set): ANSI A118.4.

1. Prepackaged dry-mortar mix containing dry additive to which only water must be added.

2. Prepackaged dry-mortar mix combined with liquid-latex additive.

3. For wall applications, provide nonsagging mortar.

C. Polymer-Modified Tile Grout: ANSI A118.7.

1. Polymer Type: Liquid-latex form for addition to prepackaged dry-grout mix.

2. Color: as selected from manufacturer’s full color range.

2.4 MISCELLANEOUS MATERIALS

A. Elastomeric Sealants: Elastomeric sealants of base polymer and characteristics indi-cated that comply with applicable requirements in Division 7 Section "Joint Sealants."

1. Use sealants that have a VOC content of 250 g/L or less when calculated ac-cording to 40 CFR 59, Subpart D (EPA Method 24).

a. One-Part, Mildew-Resistant Silicone: ASTM C 920; Type S; Grade NS;

Class 25; Uses NT, G, A, and, as applicable to nonporous joint substrates indicated, O; formulated with fungicide, intended for in-service exposures of high humidity and extreme temperatures.

1) Available Products:

a) Dow Corning Corporation; Dow Corning 786.

b) GE Silicones; Sanitary 1700.

c) Pecora Corporation; Pecora 898 Sanitary Silicone Sealant.

d) Tremco, Inc.; Tremsil 600 White.

DORMITORY RESTROOM REHABILITATION 093000 - 3

B. Trowelable Underlayments and Patching Compounds: Latex-modified, portland ce-ment-based formulation provided or approved by manufacturer of tile-setting materi-als.

C. Metal Edge Strips: Angle or L-shape, stainless steel; ASTM A 666, 300 Series ex-posed-edge material.

D. Grout Sealer: Manufacturer's standard silicone product for sealing grout joints that does not change color or appearance of grout.

PART 3 - EXECUTION

3.1 PREPARATION

A. Remove coatings, including curing compounds and other substances that contain soap, wax, oil, or silicone, that are incompatible with tile-setting materials.

B. Fill cracks, holes, and depressions with trowelable leveling and patching compound according to tile-setting material manufacturer's written instructions.

C. Remove protrusions, bumps, and ridges by sanding or grinding.

D. Blending: For tile exhibiting color variations, use factory blended tile or blend tiles at Project site before installing.

E. Field-Applied Temporary Protective Coating: Where indicated under tile type or needed to prevent grout from staining or adhering to exposed tile surfaces, precoat them with continuous film of temporary protective coating, taking care not to coat un-exposed tile surfaces.

3.2 INSTALLATION, GENERAL

A. ANSI Tile Installation Standards: Comply with parts of ANSI A108 Series "Specifi-cations for Installation of Ceramic Tile" that apply to types of setting and grouting ma-terials and to methods indicated in ceramic tile installation schedules.

B. TCA Installation Guidelines: TCA's "Handbook for Ceramic Tile Installation." Com-ply with TCA installation methods indicated in ceramic tile installation schedules.

C. Extend tile work into recesses and under or behind equipment and fixtures to form complete covering without interruptions, unless otherwise indicated. Terminate work neatly at obstructions, edges, and corners without disrupting pattern or joint align-ments.

D. Accurately form intersections and returns. Perform cutting and drilling of tile without marring visible surfaces. Grind cut edges of tile abutting trim, finish, or built-in items.

DORMITORY RESTROOM REHABILITATION 093000 - 4

Fit tile closely to electrical outlets, piping, fixtures, and other penetrations so plates, collars, or covers overlap tile.

E. Jointing Pattern: Lay tile in grid pattern to match existing. Align joints when adjoin-ing tiles on floor, base, walls, and trim are same size. Lay out tile work and center tile fields in both directions in each space or on each wall area. Adjust to minimize tile cutting. Provide uniform joint widths, unless otherwise indicated.

F. Expansion Joints: Locate expansion joints and other sealant-filled joints during instal-lation of setting materials, mortar beds, and tile. Do not saw-cut joints after installing tiles.

1. Locate joints in tile surfaces directly above joints in concrete substrates.

2. Prepare joints and apply sealants.

G. Grout tile to comply with requirements of ANSI A108.10, unless otherwise indicated.

1. For chemical-resistant epoxy grouts, comply with ANSI A108.6.

H. Install cementitious backer units and treat joints to comply with ANSI A108.11.

I. Install waterproofing to comply with ANSI A108.13 and waterproofing manufacturer's written instructions to produce waterproof membrane of uniform thickness bonded se-curely to substrate.

1. Do not install tile over waterproofing until waterproofing has cured and been tested to determine that it is watertight.

J. Metal Edge Strips: Install where exposed edge of tile flooring meets carpet, wood, or other flooring that finishes flush with top of tile.

K. Install tile on walls with the following joint widths:

1. 1/16 inch (1.6 mm).

L. Apply grout sealer to cementitious grout joints according to grout-sealer manufactur-er's written instructions. As soon as grout sealer has penetrated grout joints, remove excess sealer and sealer that has gotten on tile faces by wiping with soft cloth.

3.3 WALL TILE INSTALLATION SCHEDULE

A. Interior wall installation over existing concrete masonry walls:

1. Thin-Set Mortar: Latex-portland cement mortar.

2. Grout: Polymer-modified sanded grout.

END OF SECTION 093000

DORMITORY RESTROOM REHABILITATION 093000 - 5

THIS PAGE IS INTENTIONALLY LEFT BLANK

DORMITORY RESTROOM REHABILITATION 097000-1

GREAT ONYX JOB CORPS CCC SPECIAL FLOORING

SECTION 097000

SPECIAL FLOORING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary General Conditions and Division – 1 Specification sections, apply to work of this section.

1.2 SUMMARY

A. Sections Includes: Fluid applied special flooring systems as shown on the drawings and in schedules with integral cove base of the following types:

1. 100% solids.

2. Solid color.

3. Epoxy system with selected graded aggregates.

1.3 SUBMITTALS

A. Product Data: Submit manufacturer’s technical data and installation instructions for special flooring.

B. Shop Drawings: Submit shop drawings indicating locations, widths, depths and sealing of control, contraction and expansion joints in special flooring substrates and special flooring surfaces.

C. Samples: Submit samples of each type, color, and finish required, not less than 6” x 6” applied to rigid backing with attached sample of preformed cove, showing the range of color and pattern variation. Sample submittals will be reviewed for color, texture, and pattern only.

D. Certification: Submit certification that installer is franchised by or acceptable to manufacturer for application of specified system.

E. Sample Warranty.

F. Submit moisture test reports with Project Record Documents.

1.4 CLOSEOUT SUBMITTALS

A. Operations and Maintenance instructions.

B. Warranty.

1.5 QUALITY ASSURANCE

A. Sole Source Responsibility:

DORMITORY RESTROOM REHABILITATION 097000-2

1. Manufacturer: Provide all materials and accessories required by this section from single manufacturer for sole source responsibility.

B. Manufacturer: Provide each component of each special flooring and all special flooring systems specified produced by a single manufacturer with not less than 5 years successful experience in supplying specified materials, including recommended primers, base coat, aggregates and top coat materials. Submit list of projects indicating area installed, materials installed, date of installation, Owner and Architect with telephone numbers and contact person.

C. Installer: Engage an installer who has successfully completed within the last 5 years at least 10 flooring applications of similar size and type to that of this project and who will assign mechanics experienced in these applications to his project one of which will serve as lead mechanic. Installer must be franchised by or acceptable to system manufacturer.

1.6 DELIVER, STORAGE, AND HANDLING

A. Deliver flooring materials to the job site in new, unopened containers with intact factory applied labels.

B. Store materials in accordance with the manufacturer’s instructions.

1.7 PROJECT/SITE CONDITIONS

A. Maintain substrate temperature of not less than 60°F and room temperature of 78°F for 48 hours before, during and 72 hours after installation or other more restrictive requirements in accordance with flooring material manufacturer’s instructions. Provide adequate ventilation during application and curing periods.

1.8 MAINTENANCE

A. Maintenance Instructions: Submit 2 copies of manufacturers written instructions for recommended maintenance practices.

1.9 WARRANTY

A. Materials: Provide manufacturer’s standard warranty for a period of two years from the date of Substantial Completion covering materials from any manufacturing defects and that materials will remain watertight, free from bubbles, cracks, splits, fading, discoloration, delamination and other undesirable effects provide materials are installed and maintained per manufacturer’s instructions, agreeing to replace any materials which fails to perform as specified.

B. Workmanship: Provide Installer’s warranty signed by Installer, manufacturer and Contractor for a period of five years from the date of Substantial Completion agreeing to repair any flooring system components which fail due to improper installation. Failure is defined as bubbling, cracking, splitting, fading, discoloring, delamination and falling to remain watertight.

DORMITORY RESTROOM REHABILITATION 097000-3

PART 2 - PRODUCTS

2.1 EPOXY – QUARTZ CHIP SYSTEM

A. Manufacturer’s standard decorative type flooring system consist of primer; topping including epoxy resin, hardener and ceramic coated quartz aggregate; and finish coat or coats. Provide only factory supplied and packaged materials including aggregate for all components of flooring system.

2.2 ACCEPTABLE MANUFACTURERS

1. Dex-O-Tex Division of Crossfield Products Corp.

2. General Polymers.

3. Master Builders.

4. Sherwin Williams..

5. Epoxy Systems, Inc.

6. Everlast Epoxy Flooring.

2.3 FLOORING SYSTEMS

A. Color: As selected by the Contracting Officer from the manufacturer’s full range.

B. System Materials:

1. Matrix: Two component epoxy resins, minimum of 100% solids.

2. Aggregate: Colored quartz.

3. Finish Coat: Two component epoxy resins, minimum of 100% solids, clear, semi-gloss, non-slip.

C. General: Provide seamless edges of flooring system or where it abuts another seamless flooring material. Provide metal edge strips at exposed edges of flooring system where it abuts sealed concrete or resilient flooring. Furnish material, finish and profile as recommended by flooring manufacturer and acceptable to the Contracting Officer (CO).

D. VOC Content: Limit VOC content to not more than 50 grams per liter for system.

PART 3 - EXECUTION

3.1 PREPARATION

A. Subfloors: Prior to start of applying flooring, broom clean or vacuum surfaces to be covered and inspected the subfloor. Start of application operations will indicate acceptance of subfloor conditions and full responsibility for the completed work.

B. Perform moisture tests as recommended by manufacturer but not less indicative of moisture within the slab than by drilling probe holes to test moisture at least 1” deep by moisture meter, one test per 500 sq. ft., but not less than 3 widely spaced representative locations. If moisture level exceeds a level acceptable to manufacturer, allow additional drying time and retest until sufficiently dry or apply a penetrating moisture barrier

DORMITORY RESTROOM REHABILITATION 097000-4

solution as recommended by flooring system manufacturer who assumes full responsibility for a successful system.

C. Prepare concrete surfaces in accordance with ASTM C811 and manufacturer’s recommendations.

D. Fill cracks, pits with epoxy filler. Acid etch and thoroughly rinse concrete.

3.2 APPLICATION

A. General: Apply flooring only after finishing operations, including painting, have been completed and permanent heating system is operating.

B. Moisture content of concrete slabs, building air temperature and relative humidity must be within limits recommended by manufacturer.

C. Mix materials and apply primer in accordance with manufacturer’s instructions for bonding to substrate.

D. At floor perimeters form 1” radius, 4” high cove base. Provide transition strip at top of cove base to transition to wall tile.

E. Round interior and external corners.

F. Primer: Apply primer to application of the base coat. Apply in accordance with manufacturer’s directions. Coordinate application of primer and topping mix to insure optimum adhesion to substrate.

G. Epoxy System:

1. Mix and apply base coat per manufacturer’s recommendations.

2. Trowel apply neat binder (no aggregate included) over freshly applied primer at predetermined rate and in number of coats recommended by manufacturer to produce thickness indicated.

3. Broadcast aggregate into properly prepare wet base coat obtaining complete coverage. Allow base coat and aggregate to thoroughly harden, then sweep off excess with a stiff fiber broom.

4. Vacuum clean to remove any dust or residue.

5. Provide smooth surface on base and on floor 4” from walls.

6. Apply top coat materials in as many applications as recommended by manufacturer.

Allow each coat to dry before subsequent applications.

7. Apply materials in the recommended quantities to produce a finished floor system not less than 125 to 140 mils thick, with color and texture per approved sample for readily moppable, non-slip surface.

3.3 CURING, CLEANING AND PROTECTION

DORMITORY RESTROOM REHABILITATION 097000-5

A. Cure flooring materials in compliance with manufacturer’s directions, taking care to prevent their contamination during stages of application and prior to completion of curing process.

B. Protect flooring materials from damage and wear during construction operation. Where temporary covering is required for this purpose comply with manufacturer’s recommendations for protective materials and the method of their application.

C. Remove any surface blemishes from installed surfaces using neutral cleaners and procedures as recommended by the manufacturer.

D. Protect installed flooring from damage by use of heavy kraft paper or other covering.

E. Finishing: After completion of the project and just prior to the final inspection of the work, thoroughly clean floors and apply a final top coat, if required, over scuffed or worn areas in accordance with manufacturer’s instructions.

END OF SECTION 097000

DORMITORY RESTROOM REHABILITATION 220000 – 1

GREAT ONYX JOB CORPS CCC PLUMBING MATERIALS AND

ACCESSORIES

SECTION 220000

PLUMBING MATERIALS AND ACCESSORIES

PART 1- GENERAL

1.1 SUMMARY

A. This Section includes plumbing fixtures such as drop-in lavatory sinks, faucets and aerators, urinals, wall shower kits, and water closets. It also include accessories such as underlavatory guards, and grab bars.

B. The Section includes the removal, salvage, and re-installation of plumbing fixtures.

C. See Division 06 Section “Interior Architectural Woodwork” restroom countertops.

1.2 SUBMITTALS

A. Product Submittals: As specified in Division 1 Section, “Submittal Procedures.”

Submit manufacturer's product literature for fixtures and trim, fittings, accessories, and supports. Include materials finishes, dimensions, and flow-control rates for each of the following:

1. Lavatories including faucet and aerator.

2. Urinals.

3. Water Closets.

4. Wall Shower Kit.

5. Underlavatory guards.

6. Grab bars.

1.3 CLOSEOUT SUBMITTALS

A. As specified in Division 1 Section, “Closeout Procedures” and Section, “Operation and Maintenance Data. Submit manufacturer's operation and maintenance data for the following:

1. Lavatories including faucets.

2. Urinals.

3. Water Closets.

4. Wall Shower Kits.

5. Grab bars.

1.4 QUALITY ASSURANCE

A. Regulatory Requirements: Comply with requirements in the United States Access Board’s ABA Accessibility Standards.

B. Regulatory Requirements: Comply with requirements of “WaterSense” program with the Environmental Protection Agency.

DORMITORY RESTROOM REHABILITATION 220000 – 2

ACCESSORIES

C. NSF Standard: Comply with NSF 61, "Drinking Water System Components--Health Effects," for fixture materials that will be in contact with potable water.

D. Code Compliance: Install plumbing systems in accordance with the International Plumbing Code (IPC) latest edition and State and Local codes.

PART 2 - PRODUCTS

2.1 PLUMBING FIXTURES

A. Drop-In Lavatories:

1. Vitreous china.

2. Self-rimming, with overflow.

3. 4 inch centers.

4. 22 1/8” x 16 ¼”.

5. ADA, ASME A112.19.2/CSA B45.1

6. White in color.

B. Faucet:

1. Deck mounted, cast brass body and brass eschutcheon with all metal single control handle, chrome finish.

2. Adjustable hot limit safety stop.

3. 0.5 gpm maximum flow rate.

4. Vandal resistant aerator and mechanical mixing valve.

5. ABAAS/ANSI A117.1 compliant.

6. American Standard Model 6114.116.002 or equal.

C. Urinal:

1. Siphon yet, ¾” top spud. Anti-backsplash wall, 14.5” extended rim.

2. Vitreous china, white in color.

3. Meets ICC/ANSI A117.1, ABAAS and WaterSense compliant.

4. Kohler model K-5016-ET.

5. Flush Valve: Brass construction, electronic sensored, 0.5 gall per flush, ADA and

WaterSense compliant, Kohler model K-10958-SV.

D. Wall Shower Kit

1. Shower panel constructed of 18 gauge stainless steel, vandal resistant screws.

2. Showerhead: chrome plated brass with 1.5 gpm flow, ball joint, and adjustable spray pattern

3. Valve: thermostatic mixing valve.

4. Accessories: Cake soap dish.

5. Bradley model WS-1X.

E. ADA Compliant Wall Shower Kit

DORMITORY RESTROOM REHABILITATION 220000 – 3

ACCESSORIES

1. Shower panel constructed of 14 gauge stainless steel, #4 polished stain finish vandal resistant screws.

2. Showerhead: brass, triple chrome plated, fixed directional spray, 1.5 gpm flow, adjustable spray pattern.

3. Removal hand-held hose assembly with supply elbow, quick disconnect, vacuum breaker, 60 inch hose, hook with eye, and hand-held showerhead.

4. Built-in soap dish.

5. Bradley model SXWS9157FM.

F. Water Closets

1. Wall hung, vitreous china, white in color, bacteria inhibiting surface, direct-fed siphon jet action, condensation channel, ABAAS compliant.

2. 1” IPS angle stop with back-flow protection and vandal resistant cap.

3. MaP score of 1000 grams of miso @ 1.28 gpf.

4. American Standard model 3351.712

5. Seat: Extra heavy duty open front, no cover.

6. Electronic flush valve: Battery operated, self-cleaning piston, manual override button, fail-safe operation, chimerical resistant EPDM seals, can be installed left or right handed, with Class 2 UL certified universal hard-wired AC transformer, American Standard model 6067.121.

2.2 PLUMBING ACCESSORIES

A. Underlavatory Guards:

1. Basis-of-Design Product: Truebro “LavGuard 2”.

2. Insulating Piping Coverings: White, antimicrobial, ADA compliant undersink covers for lavatory P-trap waste and angle valve hot and cold water assemblies.

Cover shall have internal E-Z Tear-To-Fit trim feature for square, clear trim-ming and built-in, concealed E-A Grip fasteners for a tamper-resistant installa-tion. Compliance with ADA4.19.4 and ANSI 4.20.4.

B. Grab Bars:

1. Basis-of-Design Product: Bobrick “B-6861”.

2. Material: Stainless steel, 0.05 inch (1.2 mm) thick.

3. Mounting: Concealed.

4. Gripping Surfaces: Slip-resistant texture.

5. Outside Diameter: 1-1/2 inches (38 mm) for heavy-duty applications.

6. Mounting Height: 36”.

PART 3 – EXECUTION

3.1 PLUMBING DEMOLITION

DORMITORY RESTROOM REHABILITATION 220000 – 4

ACCESSORIES

A. Disconnect, demolish, and remove plumbing systems, equipment, and components in-dicated to be removed.

1. Equipment to Be Removed: Disconnect and cap services and remove equip-ment.

2. Equipment to Be Removed and Reinstalled: Disconnect and temporarily cap services and remove, clean, and store equipment; reinstall, reconnect, and make equipment operational after tile work is complete. Mark each fixture for re-installation in same location.

B. If equipment to be removed, salvaged, and re-installed is damaged, immediately notify the Contracting Officer.

3.2 FIXTURE RE-INSTALLATION

A. Re-install plumbing fixtures in original locations.

3.3 GRAB BAR INSTALLATION INSTALLATION

A. Install grab bars using fasteners appropriate to substrate indicated and recommended by unit manufacturer. Install units level, plumb, and firmly anchored in locations and at heights indicated.

1. Install grab bars to withstand a downward load of at least 250 lbf (1112 N), when tested according to method in ASTM F 446.

2. Install at height in accordance with ABAAG.

B. Adjust…