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NATIONAL FOREST IN NORTH CAROLINA

CHEOAH RANGER DISTRICT

GRAHAM COUNTY

FP-03 – SUPPLEMENTAL SPECIFICATIONS

For Asphalt Resurfacing On Bear Creek Road No. 2614 Asphalt Repairs November 2017

ATTACHMENT 2

Table of Contents

Table of Contents2
Preface4
101 - Terms, Format, and Definitions5
101.01 Meaning of Terms5
101.03 Abbreviations.5
101.04 Definitions.5
102 - Bid, Award, and Execution of Contract8
102 Bid, Award, and Execution of Contract8
103 - Scope of Work9
Deletions9
104 - Control of Work10
Deletions10
104.06 Use of Roads by Contractor10
105 - Control of Material11
105.02 Material Sources.11
105.02(a) Government-provided sources.11
105.05 Use of Material Found in the Work.11
106 - Acceptance of Work12
106.01 Conformity with Contract Requirements.12
106.07 Delete14
107 - Legal Relations and Responsibility to the Public15
107.05 Responsibility for Damage Claims.15
107.06 Contractor’s Responsibility for Work.15
107.09 Legal Relationship of the Parties.15
107.10 Environmental Protection.15
108 - Prosecution and Progress17
108 Delete.17
109 - Measurement and Payment18
109 Deletions18
109.02 Measurement Terms and Definitions.18
154 - Contractor Sampling and Testing19
155 - Schedules for Construction Contracts20
155 Delete.20
156 - Public Traffic21
157 - Soil Erosion Control24
157.03 General24
322 - Minor Aggregate Courses25
401 - Superpave Hot Asphalt Concrete Pavement32
401.16 (b)International roughness index (IRI).32
Table 401-4 Type IV Pavement Roughness32
403 - Hot Asphalt Concrete Pavement33
403.06 Surface Preparation.33
403.16 Pavement Smoothness.33
Table 403-1—Acceptance Sampling and Testing Requirements.34
411 - Asphalt Prime Coat35
411.06 Asphalt Application.35
412 - Asphalt Tack Coat36
635 - Temporary Traffic Control37
635.03 General.37
703 - Aggregate38
703.05 Subbase, Base, Surface Course, and Screened Aggregate.38
Table 703-7 Target Value Ranges42
718 - Traffic Signing and Marking Material44
718.05 Aluminum Panels44

Preface Preface_wo_03_15_2004_m Delete all but the first paragraph and add the following:

The Forest Service, US Department of Agriculture has adopted FP-03 for construction of National Forest System Roads.

101 - Terms, Format, and Definitions 101.00_nat_us_07_25_2005

101.01_nat_us_01_22_2009

101.01 Meaning of Terms

Delete all references to the TAR (Transportation Acquisition Regulations) in the specifications.

101.03_nat_us_06_16_2006

101.03 Abbreviations.

Add the following to (a) Acronyms:

AFPA

MSHA

NIST

NESC

WCLIB

American Forest and Paper Association Mine Safety and Health Administration National Institute of Standards and Technology National Electrical Safety Code West Coast Lumber Inspection Bureau

Add the following to (b) SI symbols:

mp
Milepost
ppm
Part Per Million

101.04_nat_us_03_29_2007

101.04 Definitions.

Delete the following definitions and substitute the following:

Bid Schedule--The Schedule of Items.

Bridge--No definition.

Contractor--The individual or legal entity contracting with the Government for performance of prescribed work. In a timber sale contract, the contractor is the “purchaser”.

Culvert--No definition.

Right-of-Way--A general term denoting (1) the privilege to pass over land in some particular line (including easement, lease, permit, or license to occupy, use, or traverse public or private lands), or (2) Real property necessary for the project, including roadway, buffer areas, access, and drainage areas.

Add the following:

Adjustment in Contract Price--“Equitable adjustment,” as used in the Federal Acquisition Regulations, or “construction cost adjustment,” as used in the Timber Sale Contract, as applicable.

Change--“Change” means “change order” as used in the Federal Acquisition Regulations, or “design change” as used in the Timber Sale Contract.

Design Quantity--“Design quantity” is a Forest Service method of measurement from the FS-96 Forest Service Specifications for the Construction of Roads and Bridges. Under these FP specifications this term is replaced by the term “Contract Quantities”.

Forest Service--The United States of America, acting through the Forest Service, U.S. Department of Agriculture.

Neat Line--A line defining the proposed or specified limits of an excavation or structure.

Pioneer Road--Temporary construction access built along the route of the project.

Purchaser--The individual, partnership, joint venture, or corporation contracting with the Government under the terms of a Timber Sale Contract and acting independently or through agents, employees, or subcontractors.

Protected Streamcourse--A drainage shown on the plans or timber sale area map that requires designated mitigation measures.

Road Order--An order affecting and controlling traffic on roads under Forest Service jurisdiction. Road Orders are issued by a designated Forest Officer under the authorities of 36 CFR, part 260.

Schedule of Items--A schedule in the contract that contains a listing and description of construction items, quantities, units of measure, unit price, and amount.

Utilization Standards--The minimum size and percent soundness of trees described in the specifications to determine merchantable timber.

Add Figure 101-1—Illustration of road structure terms:

Figure 101-1—Illustration of road structure terms.

102 - Bid, Award, and Execution of Contract 102.00_nat_us_02_16_2005 102 Bid, Award, and Execution of Contract

Delete Section 102 in its entirety.

103 - Scope of Work 103.00_nat_us_02_16_2005 Deletions

Delete all but subsection 103.01 Intent of Contract.

104 - Control of Work 104.00_nat_us_06_16_2006 Deletions

Delete Sections 104.01, 104.02, and 104.04.

104.06_nat_us_02_17_2005 Add the following subsection:

104.06 Use of Roads by Contractor

The Contractor is authorized to use roads under the jurisdiction of the Forest Service for all activities necessary to complete this contract, subject to the limitations and authorizations designated in the Road Order(s) or described in the contract, when such use will not damage the roads or national forest resources, and when traffic can be accommodated safely.

105 - Control of Material 105.02_nat_us_01_18_2007

105.02 Material Sources.

105.02(a) Government-provided sources.

Add the following:

Comply with the requirements of 30 CFR 56, subparts B and H. Use all suitable material for aggregate regardless of size unless otherwise designated. When required, re-establish vegetation in disturbed areas according to section 625.

105.05_nat_us_05_12_2004

105.05 Use of Material Found in the Work.

Delete 105.05 (a) and (b) and the last sentence of the second paragraph and substitute the following:

Materials produced or processed from Government lands in excess of the quantities required for performance of this contract are the property of the Government. The Government is not obligated to make reimbursement for the cost of producing these materials.

106 - Acceptance of Work 106.01_nat_us_01_17_2013

106.01 Conformity with Contract Requirements.

Delete Subsection 106.01 and substitute the following:

Follow the requirements of FAR Clause 52.246-12 Inspection of Construction.

References to standard test methods of AASHTO, ASTM, GSA, and other recognized standard authorities refer to the methods in effect on the date of solicitation for bids.

Perform all work to the lines, grades, cross-sections, dimensions, and processes or material requirements shown on the plans or specified in the contract.

Incorporate manufactured materials into the work according to the manufacturer’s recommendations or to these specifications, whichever is more strict.

Plan dimensions and contract specification values are the values to be strived for and complied with as the design values from which any deviations are allowed. Perform work and provide material that is uniform in character and reasonably close to the prescribed value or within the specified tolerance range. The purpose of a tolerance range is to accommodate occasional minor variations from the median zone that are unavoidable for practical reasons.

When standard manufactured items are specified (such as fence, wire, plates, rolled shapes, pipe conduits, etc., that are identified by gauge, unit mass, section dimensions, etc.), the identification will be considered to be nominal masses or dimensions. Unless specific contract tolerances are noted, established manufacturing tolerances will be accepted.

The Government may inspect, sample, or test all work at any time before final acceptance of the project. When the Government tests work, copies of test reports are furnished to the Contractor upon request. Government tests may or may not be performed at the work site. If Contractor testing and inspection is verified by the Government, the Contractor’s results may be used by the Government to evaluate work for acceptance. Do not rely on the availability of Government test results for process control.

Acceptable work conforming to the contract will be paid for at the contract unit bid price. Four methods of determining conformity and accepting work are described in Subsections 106.02 to 106.05 inclusive. The primary method of acceptance is specified in each Section of work. However, work may be rejected at any time it is found by any of the methods not to comply with the contract.

Remove and replace work that does not conform to the contract, or to prevailing industry standards where no specific contract requirements are noted, at no cost to the Government.

(a) Disputing Government test results. If the accuracy of Government test results is disputed, promptly inform the CO. If the dispute is unresolved after reasonable steps are taken to resolve the dispute, further evaluation may be obtained by written request. Include a narrative describing the dispute and a proposed resolution protocol that addresses the following:

(1) Sampling method;

(2) Number of samples;

(3) Sample transport;

(4) Test procedures;

(5) Testing laboratories;

(6) Reporting;

(7) Estimated time and costs; and

(8) Validation process.

If the evaluation requires additional sampling or testing be performed, mutually agree with the Government on witnessing procedures and on sampling and testing by a third party laboratory. Use a third party laboratory accredited by the AASHTO accreditation program. Provide proof of the laboratory’s accreditation for the test procedures to be used. Do not use the same laboratory that produced the disputed Government test results or that produced the test results used as a basis for the dispute.

The CO will review the proposed resolution protocol and may modify it before final approval and execution.

The Government will use the approved resolution protocol test results to determine the validity of the disputed testing. If the Government test results are validated, the Contractor will be responsible for all costs associated with developing and performing the resolution protocol. If the Government test results are not validated, the Government will be responsible for all costs associated with developing and performing the resolution protocol. If the validity of the Government test results cannot be determined, the Contractor and Government will equally share all costs associated with developing and carrying out the resolution protocol.

(b) Alternatives to removing and replacing non-conforming work. As an alternative to removal and replacement, the Contractor may submit a written request to:

(1) Have the work accepted at a reduced price; or

(2) Be given permission to perform corrective measures to bring the work into conformity.

The request must contain supporting rationale and documentation. Include references or data justifying the proposal based on an evaluation of test results, effect on service life, value of material or work, quality, aesthetics, and other tangible engineering basis. The CO will determine disposition of the nonconforming work.

106.07_nat_us_05_11_2004

106.07 Delete

Delete subsection 106.07.

107 - Legal Relations and Responsibility to the Public 107.05_nat_us_05_11_2004

107.05 Responsibility for Damage Claims.

Delete the entire subsection.

107.06_nat_us_06_16_2006

107.06 Contractor’s Responsibility for Work.

Delete the following from the first paragraph.

“except as provided in Subsection 106.07”.

107.09_nat_us_06_16_2006

107.09 Legal Relationship of the Parties.

Delete the entire subsection.

107.10_nat_us_06_16_2006

107.10 Environmental Protection.

Add the following:

Design and locate equipment repair shops, stationary refueling sites, or other facilities to minimize the potential and impacts of hazardous material spills on Government land.

Before beginning any work, submit a Hazardous Spill Plan. List actions to be taken in the event of a spill. Incorporate preventive measures to be taken, such as the location of mobile refueling facilities, storage and handling of hazardous materials, and similar information. Immediately notify the CO of all hazardous material spills. Provide a written narrative report form no later than 24 hours after the initial report and include the following:

· Description of the item spilled (including identity, quantity, manifest number, and other identifying information).

· Whether amount spilled is EPA or state reportable, and if so whether it was reported, and to whom.

· Exact time and location of spill including a description of the area involved.

· Containment procedures.

· Summary of any communications the Contractor had with news media, Federal, state and local regulatory agencies and officials, or Forest Service officials.

· Description of clean-up procedures employed or to be employed at the site including final disposition and disposal location of spill residue.

When available provide copies of all spill related clean up and closure documentation and correspondence from regulatory agencies.

The Contractor is solely responsible for all spills or leaks that occur during the performance of this contract. Clean up spills or leaks to the satisfaction of the CO and in a manner that complies with Federal, state, and local laws and regulations.

108 - Prosecution and Progress 108.00_nat_us_02_16_2005 108 Delete.

Delete Section 108 in its entirety.

109 - Measurement and Payment 109.00_nat_us_02_17_2005 109 Deletions Delete the following entire subsections:

109.06 Pricing of Adjustments.

109.07 Eliminated Work.

109.08 Progress Payments.

109.09 Final Payment.

109.02_nat_us_06_16_2006

109.02 Measurement Terms and Definitions.

(b) Contract quantity.

Add the following:

Contract quantities will be adjusted only when there are errors in the original design of 15% or more.

Change the following:

“(b) Cubic yard” to “(c) Cubic yard”.

Add the following definition:

(p) Thousand Board Feet (Mbf). 1,000 board feet based on nominal widths, thickness, and extreme usable length of each piece of lumber or timber actually incorporated in the job. For glued laminated timber, 1,000 board feet based on actual width, thickness, and length of each piece actually incorporated in the job.

154 - Contractor Sampling and Testing 154.01_nat_us_05_24_2005

154.01 Description

Delete the last sentence of the first paragraph.

155 - Schedules for Construction Contracts 155.00_nat_us_05_11_2004 155 Delete.

Delete Section 155 in its entirety.

156 - Public Traffic 156.00_nat_us_04_17_2007 Delete Section 156 in its entirety and replace with the following:

Description

156.01 This work consists of controlling and protecting public traffic adjacent to and within the project.

Material

156.02 Conform to the MUTCD and the following Sections and Subsections:

Construction sign panels633
Retro-reflective sheeting718.01
Temporary concrete barrier618
Temporary plastic fence710.11
Temporary traffic control devices718.22

156.03 General. Unless otherwise provided for in Table 156-1, keep existing roads open to all traffic during road improvement work, and maintain them in a condition that will adequately accommodate traffic. Delays may not exceed ___ minutes at any one time followed by an open period of no less than ___ minutes.

Perform no work that interferes or conflicts with traffic or existing access to the roadway surface until a traffic control plan has been approved. Post construction signs and traffic control devices in conformance with MUTCD. All required signs will be in place and approved prior to beginning work on project.

If the Contractor agrees in writing to allow public traffic to use a new road being constructed prior to completion, it will be considered an existing road for traffic control purposes.

156.04 Temporary Traffic Control. Install and maintain temporary traffic control devices adjacent to and within the project as required by the approved traffic control plan and the MUTCD. Install and maintain traffic control devices as follows:

(a) Furnish and install traffic control devices before the start of construction operations.

(b) All detours outside of clearing limits will be approved in writing by the Contracting Officer as part of the traffic control plan.

(c) Install only those traffic control devices needed for each stage or phase.

(d) Relocate temporary traffic control devices as necessary.

(e) Remove devices that no longer apply to the existing conditions.

(f) Immediately replace any device that is lost, stolen, destroyed, or inoperative.

(g) Keep temporary traffic control devices clean.

(h) Remove all temporary traffic control devices upon contract completion or when approved.

(i) When required, use flaggers certified by the American Traffic Safety Services Association, the National Safety Council, the International Municipal Signal Association, a state agency, or other acceptable organization. Perform the work described under MUTCD Part 6. Use type III, VII, VIII, or IX retroreflective sheeting on flagger paddles. Do not use flags. Flaggers must wear high visibility safety apparel as required by MUTCD 6E.02.

156.05 Temporary Closures. Road segments may be closed as shown in Table 156-1. The maximum consecutive days of closure shall be followed by a minimum number of consecutive days open to traffic as shown. Maintain traffic control devices during closure period(s). Appropriate barricades and signs will be erected and maintained as shown in the traffic control plan or as otherwise designated.

Prior to closing roads during construction, give written notice to the Contracting Officer at least 10 days in advance.

Table 156-1 Temporary Road Closures

Road Number
From Terminus
To Terminus
Maximum Consecutive Days of Closure
Minimum Consecutive Days Open

156.06 Acceptance. Public traffic work will be evaluated under Subsection 106.02.

Measurement and Payment

156.07 Do not measure Public Traffic for payment. Compensation is made as an indirect payment.

157 - Soil Erosion Control 157.03_nat_us_02_24_2005

157.03 General

Delete the entire subsection and replace with the following:

Prior to the start of construction, submit a written plan that provides permanent and temporary erosion control measures to minimize erosion and sedimentation during and after construction. Do not begin work until the necessary controls for that particular phase of work have been implemented. Do not modify the type, size, or location of any control. An alternate erosion control plan with all necessary permits may be submitted 30 days before intended use.

Incorporate all permanent erosion control features into the project at the earliest practicable time, as outlined in the approved plan.

When erosion control measures are not functioning as intended, immediately take corrective action.

322 - Minor Aggregate Courses 322.00_nat_us_10_14_2011

Description

322.01 This work consists of constructing one or more courses of aggregate on a prepared surface. Work includes producing aggregate by grid rolling, screening, or crushing methods, or placing pit-run or Government-furnished aggregate.

Surface aggregate grading is designated as shown in Table 703-3.

Subbase and base aggregate grading is designated as shown in Table 703-2.

Screened aggregate grading is designated as shown in Table 703-16.

Material

322.02 Conform to the following Subsections:

Aggregate703.05
Water725.01

Construction Requirements

322.03 General. Prepare the surface on which the aggregate course is placed according to Section 204 or 303 as applicable.

Request approval of the roadbed in writing before placing aggregate.

Develop, haul, and apply water in accordance to Section 170.

Submit target values within the gradation ranges shown in Table 703-2 or 703-3 for the required grading. After reviewing the proposed target values the CO will determine the final values for the gradation and notify the Contractor in writing.

No quality requirements or gradation other than maximum size will be required for pit run and grid-rolled material. For grid rolling, use all suitable material that can be reduced to maximum size.

After processing on the road, remove all oversize material from the road and dispose of it as directed by the CO.

If the aggregate is produced and stockpiled before placement, handle and stockpiled according to Section 320. Establish stockpile sites at approved locations.

322.04 Mixing and Spreading. Mix the aggregate and adjust the moisture content to obtain a uniform mixture with a moisture content suitable for the specified compaction method. Spread and shape the mixture on the prepared surface in a uniform layer with no segregation of size, and to a loose depth that will provide the required compacted thickness.

Do not place in layers exceeding 6 inches in compacted thickness for aggregate base and surface courses or twice the maximum particle size for screened aggregate. When more than one layer is necessary, compact each layer according to Subsection 322.05 before placing the next layer. Route hauling and leveling equipment uniformly over the full width.

When placing aggregate over geotextile, place aggregate in a single lift to the full depth specified.

322.05 Compacting. Compact each layer full width. Roll from the sides to the center, parallel to the centerline of the road. Along curbs, headers, walls, and all places not accessible to the roller, compact the material with approved tampers or compactors.

Compact the aggregate using one of the following methods as specified:

Compaction A. Operating spreading and hauling equipment over the full width of the travelway.

Compaction B. Operate rollers and compact as specified in Subsection 204.11(a)(1).

Compaction C. Moisten or dry the aggregate to a uniform moisture content between 5 and 7 percent based on total dry weight of the mixture. Operate rollers and compact as specified in Subsection 204.11(a)(1).

Compaction D. Compact to a density of at least 95 percent of the maximum density, as determined by AASHTO T 99, method C or D.

Compaction E. Removed.

Compaction F. Compact to a density of at least 95 per-cent of the maximum density, as determined by AASHTO T 180, method C or D.

Compaction G. Removed.

For all compaction methods, blade the surface of each layer during the compaction operations to remove irregularities and produce a smooth, even surface. When a density requirement is specified, determine the in place density and moisture content according to AASHTO T 310 or other approved test procedures.

322.06 Construction Tolerance. If grade finishing stakes are required, finish the surface to within ±0.10 feet from staked line and grade elevation.

If grade finishing stakes are not required, shape the surface to the required template and check the surface with a 10-foot straightedge. Defective areas are surface deviations in excess of 1/2 inch in 10 feet between any two contacts of the straightedge with the surface.

Correct all defective areas by loosening the material, adding or removing material, reshaping, and compacting.

Ensure that the compacted thickness is not consistently above or below the specified thickness. The maximum variation from the compacted specified thickness is ½ inch.

Ensure that the compacted width is not consistently above the specified width. The maximum variation from the specified width will not exceed +12 inches at any point.

322.07 Maintenance. Maintain the aggregate course to the correct line, grade, and crosssection by blading, watering, rolling, or any combination thereof until placement of the next course. Correct all defects according to Subsection 322.06.

322.08 Acceptance. See Table 322-1 or Table 322-2 as applicable, for sampling and testing requirements.

Aggregate gradation and surface course plasticity index will be evaluated under Subsection 106.04. If the aggregate is obtained from a Government stockpile then the above characteristics will be evaluated under Subsection 106.02. Other aggregate quality properties will be evaluated under Subsections 106.02 and 106.04. Placement of aggregate courses will be evaluated under Subsections 106.02 and 106.04.

The allowable upper and lower aggregate gradation limits are the Target Value plus or minus the allowable deviations shown in Tables 703-2 and 703-3.

The allowable upper and lower Plasticity index limits for surface courses are stated in 703.05(b).

Preparation of the surface on which the aggregate course is placed will be evaluated under Section 204 or 303 as applicable.

Measurement

322.09 Measure the Section 322 items listed in the bid schedule according to Subsection 109.02 and the following as applicable.

Measure square yard width horizontally to include the top of aggregate width including designed widening. Measure the square yard length horizontally along the centerline of the roadway.

If the measurement for aggregate is by cubic yard using contract quantities then measure aggregate by the cubic yard in-place once compacted, otherwise measurement for aggregate by the cubic yard is measured by the cubic yard in the hauling vehicle.

Measure thickness perpendicular to the grade of the travelway.

Measure width perpendicular to the centerline.

Payment

322.10 The accepted quantities will be paid at the contract price per unit of measurement for the Section 322 pay items listed in the bid schedule. Payment will be full compensation for the work prescribed in this Section. See Subsection 109.05.

Table 322-1 Sampling and Testing Requirements

Reporting Time
Before using

in work

“
“
“
48 hours

Split Sample

Yes, when requested
“
“
“
Yes
Point of Sampling
Source of

material

“
“
“
From windrow or roadbed after processing or from approved crusher sampling device

Sampling Frequency 1 per type & source of material

“
“
“
2 per day
Test Methods Specifications
AASHTO T 96
AASHTO T 104
AASHTO T 210
ASTM D 5821
AASHTO T 2
Category
—
—
—
—
—
Characteristic
LA abrasion (coarse)
Sodium sulfate soundness loss (coarse & fine)
Durability index (coarse & fine)
Fractured faces
Sample
Type of Acceptance (Subsection)
Measured and tested

for conformance (106.04 & 105) Measured and tested for conformance (106.04)

Material or Product
Aggregate source quality

703.05 Subbase, Base, and Surface courses

Table 322-1 (continued)

Reporting Time

Before using in work
“
“
“
Before placing next layer
(1) Minimum of 5 points per proctor.

Split

Yes, when requested
“
“
“
—
Point of Sampling
Source of material
“
“
“
In-place

Sampling

1 per type and source of material
“
“
“
3 per day
Test Methods Specifications
AASHTO T 99 (1)

AASHTO T 180(1)

AASHTO T 310 or other approved procedures

Category
—
—
—
—
—
Characteristic
Moisture-density Method D

Moisture-density Method F

In-place density & moisture content

Type of Acceptance (Subsection)
Measured and tested

for conformance (106.04)

Material or Product
Subbase, Base, and Surface

Table 322-2

Reporting Time
48 hours

Split

Yes

Point of Sampling
From windrow or roadbed after processing or from approved crusher sampling device

Sampling

2 per day

Test Methods Specifications
AASHTO T 2
Category
—
Characteristic
Sample
Type of Acceptance (Subsection)
Measured and tested

for conformance (106.04 )

Material or Product
Screened Aggregate

401 - Superpave Hot Asphalt Concrete Pavement 401.01_nat_us_08_12_2004

401.16 (b)International roughness index (IRI).

Delete the first sentence of subsection 401.16(b) and substitute the following:

For type III or IV pavement roughness, furnish an inertial profiler conforming to AASHTO PP 50 and validated according to AASHTO PP 49.

401.04_nat_us_08_12_2004

Delete Table 401-4 and substitute the following:

Table 401-4 Type IV Pavement Roughness

Table 401-4 Type IV Pavement Roughness

Single Lift (1) Percent Improvement Pay Adjustment Factor (1) Multi-Lift (2) Percent Improvement Pay Adjustment Factor (2)

Greater than 48.4
PAF = 12.50
Greater than 61.1
PAF = 12.50
24.8 to 48.4
PAF = 0.5274(%) – 13.027
43.3 to 61.1
PAF = 0.6983(%) – 30.168
12.4 to 24.7
PAF = 0.00
34.0 to 43.2
PAF = 0.00
0.9 to 12.3
PAF = 13.2609(%) – 40.435
25.4 to 33.9
PAF = 4.3605(%) – 148.260
Less than 0.9
Reject (3)
Less than 25.4
Reject (3)

(1) For single lift overlays with no other corrective work such as milling, grinding or preleveling in excess of 25 percent of the surface area the of existing pavement.

(2) For multiple lift operations such as milling, grinding or preleveling followed by one or more lifts of pavement or two or more lifts of pavement without milling, grinding or preleveling.

(3) Pay adjustment factor when corrections are not allowed equals minus 37.5.

403 - Hot Asphalt Concrete Pavement 403.06_nat_us_05_17_2005

403.06 Surface Preparation.

Add the following:

Prelevel dips, depressions, sags, excessive or nonexistent crown, or other surface irregularities with hot asphalt concrete according to Section 404. Spread and compact the hot asphalt concrete in layers parallel to the grade line not exceeding 2 inches in compacted depth.

403.16_nat_us_03_02_2005

403.16 Pavement Smoothness.

Delete the heading and replace with the following:

Pavement Smoothness and Surface Tolerance Add the following:

The maximum variation from the compacted width is 3 inches and the average width of 4 or measurements for any ½ mile of road segment is the specified width.

The maximum variation from the compacted specified thickness is ¼ inch and the average thickness of 4 measurements for any ½ mile of road segment is the specified thickness

403.17_nat_us_03_02_2005

403.17 Acceptance.

Modify Table 403-1 Sampling, Testing, and Acceptance Requirements as follows:

In the sampling frequency column for the characteristics: gradation, asphalt content, and compaction, add the following:

but no fewer than a minimum of 1 per shift

403.17_nat_us_03_02_2005 Add the following:

Table 403-1—Acceptance Sampling and Testing Requirements.

Material or Product
Type of Acceptance (Subsection)
Characteristic
Category
Test Methods Specifications
Sampling Frequency
Point of Sampling
Split Sample
Reporting Time
Pavement Width
Measured and tested conformance (Subsection 106.04)
Width
-
-
4 per each 0.5 mile
Pavement after compaction
-
4 Hours
Pavement Thickness
Measured and tested conformance (Subsection 106.04)
Thickness
-
-
4 per each 0.5 mile
Pavement after compaction
-
4 Hours

411 - Asphalt Prime Coat 411.06_nat_us_05_12_2004

411.06 Asphalt Application.

Add to the fifth paragraph:

If emulsified asphalt is used, use choker aggregate.

412 - Asphalt Tack Coat 412.07_nat_us_07_03_2007 Measurement

412.07 Acceptance

Delete the first paragraph and replace with the following:

Emulsified asphalt will be evaluated under Subsections 106.02, 106.03, and 702.07.

635 - Temporary Traffic Control 635.03_nat_us_05_13_2004

635.03 General.

Add the following:

Install temporary traffic control signs to temporary posts or approved temporary sign mounts.

703 - Aggregate 703.05_nat_us_08_14_2009 Delete 703.05 and replace with the following:

703.05 Subbase, Base, Surface Course, and Screened Aggregate.

(a) Subbase or base aggregate. Furnish hard, durable particles or fragments of crushed stone, crushed slag, or crushed gravel conforming the following:

(1) GradationTable 703-2
(2) Liquid limit, AASHTO T 8925 max.
(3) Plastic limit, AASHTO T 90Nonplastic
(4) Los Angeles abrasion, AASHTO T 9640% max.
(5) Sodium sulfate soundness loss (5 cycles),12% max.

AASHTO T 104

(6) Durability index (coarse), AASHTO T 21035 min.
(7) Durability index (fine), AASHTO T 21035 min.
(8) Fractured faces, ASTM D 582150% min.

(9) Free from organic matter and lumps or balls of clay

Do not use material that breaks up when alternately frozen and thawed or wetted and dried.

Obtain the aggregate gradation by crushing, screening, and blending processes as necessary. Fine aggregate, material passing the No. 4 sieve, shall consist of natural or crushed sand and fine mineral particles.

(b) Surface course aggregate. Furnish hard, durable particles or fragments of crushed stone, crushed slag, or crushed gravel conforming the following:

(1) GradationTable 703-3
(2) Liquid limit, AASHTO T 8935 max.

(3) Plastic Index, AASHTO T 90

a) If the percent passing the No. 200 sieve is less than 12%2 to 9
b) If the percent passing the No. 200 sieve is greater than 12%Less than 2
(4) Los Angeles abrasion, AASHTO T 9640% max.
(5) Sodium sulfate soundness loss (5 cycles),12% max.

AASHTO T 104

(6) Durability index (coarse), AASHTO T 21035 min.
(7) Durability index (fine), AASHTO T 21035 min.
(8) Fractured faces, ASTM D 582175% min.

(9) Free from organic matter and lumps or balls of clay

Do not use material that breaks up when alternately frozen and thawed or wetted and dried.

Do not furnish material that contains asbestos fibers.

Obtain the aggregate gradation by crushing, screening, and blending processes as necessary. Fine aggregate, material passing the No. 4 sieve, shall consist of natural or crushed sand and fine mineral particles.

(c) Screened aggregate – Furnish hard, durable particles or fragments of stone, slag, or gravel conforming the following:

(1) GradationTable 703-16
(2) Plastic Index, AASHTO T 90Less than 9
(3) Los Angeles abrasion, AASHTO T 9655% max.

(4) Free from organic matter and lumps or balls of clay.

Do not use material that breaks up when alternately frozen and thawed or wetted and dried.

Obtain the aggregate gradation by crushing, screening, and blending processes as necessary.

Delete Table 703-2 and replace with the following:

Table 703-2 Target Value Ranges for Subbase and Base Gradation

Percent by Mass Passing Designated Sieve (AASHTO T 27 and T 11)
Grading Designation
E (Base)
62 – 90 (6)
36 – 74 (6)
12 – 26 (4)
4.0 – 7.0 (3)

( ) The value in the parentheses is the allowable deviation () from the target values..

D (Base)

100
86 – 100 (6)
51 – 82 (6)
36 – 64 (6)
12 – 26 (4)
4.0 – 7.0 (3)

C (Base)

80 – 100 (6)
64 – 94 (6)
40 – 69 (6)
31 – 54 (6)

4.0 –7.0 (3)

B (Subbase)

100
97 – 100

40 – 60 (8)

4.0 – 12.0 (4)

A (Subbase)
100
97 – 100

65 – 79 (6)

45 – 59 (7)

28 – 42 (6)
9 – 17 (4)
4.0 – 8.0 (3)
Sieve Size
2½ inch
2 inch
1½ inch
1 inch
3/4 inch
1/2 inch
3/8 inch
No. 4
No. 40
No. 200

Delete Table 703-3 and replace with the following:

Table 703-3 Target Value Ranges for Surface Gradation

Percent by Mass Passing Designated Sieve (AASHTO T 27 and T 11)
Grading Designation
U
71 – 90 (6)
50 – 68 (7)
34 – 51 (6)
19 – 30 (5)
8.0 – 15.0 (4)

( ) The value in the parentheses is the allowable deviation () from the target values.

If the plasticity index (PI) is greater than 0, the TV range for the No. 200 sieve size is 8-12 (4).

T

71 – 91 (6)

43 – 60 (7)
30 – 46 (6)
16 – 28 (5)
8.0 – 15.0 (4)
S
100
72 – 92 (6)
51 – 71 (6)
36 – 53 (7)
26 – 40 (6)
14 – 25 (5)
8.0 – 15.0 (4)

H

97 - 100

80 – 92 (6)
58 – 70 (7)
28 – 40 (6)
16 – 26 (5)
9.0 – 14.0 (4)

G

100
97 - 100
70 – 80 (6)
51 – 63 (7)
28 – 39 (6)
19 – 27 (5)
10.0 – 16.0 (4)
F
100
97-100
76-89 (6)
56-68 (6)
43-53 (7)
23-32 (6)
15-23 (5)
10.0-16.0 (4)
Sieve Size
1 1/2 inch
1 inch
3/4 inch
1/2 inch
3/8 inch
No. 4
No. 8
No. 16
No. 40
No. 200

Add Table 703-16:

Table 703-16 Gradation Requirements for Screened Aggregate

Sieve Size
Percent by Mass Passing Designated Sieve (AASHTO T 27 and T 11)

Grading Designation

L
M
N
O
P
Q
R
6 inch
100
100

4 inch

100
100

3 inch

100
100

2 inch

No. 4

15-45

15-45

15-45

703.10_nat_us_03_02_2005

Delete Table 703-7 and substitute the following:

Table 703-7 Target Value Ranges

Table 7037 Target Value Ranges for Single and Multiple Course Surface Treatment Aggregate Gradation

Sieve Percent by Mass Passing Designated Sieve

(AASHTO T 27 & T 11)

Size

Grading Designation

A
B
C
D
E
F
1½ inch
100(1)
1 inch
90-100(3)
100(1)
¾ inch
0-35(5)
90-100(3)
100(1)
½ inch
0-8(3)
0-35(5)
90-100(3)
100(1)
⅜ inch
—
0-12(3)
0-35(5)
85-100(3)
100(1)
100(1)
No. 4
—
—
0-12(3)
0-35(5)
85-100(3)
85-100(1)
No. 8
—
—
—
0-8(3)
0-23(4)
—
No. 200
0-1(1)
0-1(1)
0-1(1)
0-1(1)
0-1(1)
0-10(1)

(1) Statistical procedures do not apply.

( ) The value in the parentheses is the allowable deviation () from the target values.

718 - Traffic Signing and Marking Material 718.05_nat_us_08_05_2009

718.05 Aluminum Panels

Delete the third paragraph and replace with the following:

Clean, degrease and properly prepare the panels according to methods recommended by the sheeting manufacturer. Conversion coatings will conform to ASTM B-921 or ASTM B-449.

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