1202SC26SS0004 Orion Custom HPD Specifications.pdf
PDF 838 KB Posted
- Attached to
- Turntable Pallet Wrapping Machine
- Solicitation number
- 1202SC26SS0004
- Issued by
-
Department of Agriculture Forest Service
About this file
This document is a product specification sheet for the Orion Custom HPD, a high-profile, heavy-duty stretch wrapping machine manufactured in the USA.
The Orion Custom HPD is a commercial-grade turntable stretch wrapper featuring a 20-inch powered pre-stretch film delivery system with 260% standard pre-stretch capability and a 6,000-pound turntable load capacity. The machine operates at speeds up to 15 RPM with adjustable soft-start functionality and accommodates loads ranging from 36" x 36" x 15" (minimum) to 55" x 55" x 80" (maximum). The control system utilizes an Allen Bradley Micro 850 PLC controller paired with a 7-inch color touch-screen HMI offering dual-language support (English and Spanish), password protection, separate top/bottom wrap count adjustments (1-9 wraps), and independent up/down carriage speed controls. The film carriage accepts film widths up to 110 gauge with variable speed capabilities, while the base machine includes a 30-inch Insta-Thread carriage with 260% pre-stretch and automatic load height detection via photocell. The system features a NEMA 12, UL-approved control panel rated as Category 0 with no safety rating and operates on 120/1/60, 20-amp electrical service. Warranty coverage includes one year for components, five years for the structural frame, and lifetime coverage for pre-stretch rollers. Custom options available include extended masts for loads up to 110 inches tall, electronic weigh scale packages with digital indicators and RS232 connectivity, 18-inch base extensions, and dark load photo eye sensors. Comprehensive system documentation is provided via QR code including safety protocols, preventative maintenance schedules, schematics, troubleshooting guides, and recommended spare parts lists.
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| File | Type | Posted |
|---|---|---|
| 1202SC26SS0004 Turntable Pallet Wrapping Machine.pdf |
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Text version
Orion Custom HPD Specifications
Stretch Wrappers Made with Pride in the USA
High Profile, Heavy-Duty, Stretch Wrapping Machine
IntelleView Control Features
Easy to Use Color Touch-Screen HMI Separate Top/Bottom Wrap Counts adjustable from 1-9 Separate Up/Down Film Carriage Speed Controls Tamper Resistant, Password Protection Industrial Switches for E-Stop & Main Power Lock-Out capable Main Power Switch Cycle Counters & Fault Code Records One Touch - High / Low Turntable Speed Toggle Touch-Screen Film Tension Control Adjustment NEMA 12, UL Approved Control Panel English & Spanish Languages
Film Delivery System
20" S-Carriage Powered PreStretch Film Delivery System 260% Standard PreStretch (Sprocket changeable for adjustment) Over 180 degrees of film roller contact for less neckdown Automatic Film Force-to-Load Control and Corner Compensation Large Opening Insta-Thread™Easy "Drop-In" Film Threading Adjustable Film Dancer Bar with Non-Wearing Sensor Precision Polyurethane PreStretch Rollers for Consistent
Film Yield Large viewing window Film Carriage Down Obstacle Detection, stops drive No Lube Belt Lift/Lower System with "Drop-Lock" Technology Insta-Sense™ Film Out/Broken Sensing Logic Automatic Load Height Detection Photocell Film Roping Bar to Lock Load to Pallet All AC Motors with Variable Frequency Drives Power Track Film Carriage Cable Carrier
Turntable Structure, Support & Drive
6,000 Pound Turntable Load Weight Capacity Up to 15 RPM Variable Speed with adjustable soft-start Precision Ring Bearing Turntable Support Direct Chain/Sprocket Turntable Drive AC Drive Motor with Variable Frequency Drive Electronically Adjustable Acceleration/Deceleration (soft-start) Secondary Turntable Speed Mode Dual Structural Steel Tube Base Frame 48" x 48" Formed and Welded 5/16" Plate
System Documentation A Systems Manual via QR code, which includes:
Introduction and Safety Preventative Maintenance System Description Electric/Pneumatic Schematics System Orientation Mechanical Assemblies Troubleshooting and Alarm Recovery Recommended Spare Parts List
Base Machine Heavy Duty with Color Touch-Screen & Deluxe Control Features 30" Insta-Thread 260% Carriage with Insta-Cut
Special Load Height Photocell for Dark/Opaque Loads
Custom Options Extended Mast for Loads up to 110” tall
Electronic Weigh Scale Package incorporates load cells into the machine's base frame. Includes digital weight indicator, gross, net, tare, zero keys, RS232 port, IP65 rating.
18" Base Extension from Tower Dark Load Photo Eye Basic Spare Parts Kit
HPD STANDARDS
Turntable & Load
Turntable RPM Up to 15 RPM with adjustable soft-start
Maximum load weight up to 6,000 lbs.
Minimum load size 36" w x 36" l x 15" h
Maximum load size 55" w x 55" l x 80" h
Controls & Drives PLC Controller Allen Bradley Micro 850 PLC Controller
Control panel HMI Allen Bradley Panelview 800 7" Color Touch-Screen HMI
Motors AC motors with Schneider ATV12 VFDs
NEMA rating NEMA 12
Safety rating Category 0 - no safety rating
Film & Carriage Film width - film carriage 20" wide, up to 110 gauge
Film pre-stretch 260% (pre-stretch may vary based upon film gauge)
Independent carriage up/down controls Variable speed up & down
Independent top/bottom wrap counts Up to 20 wraps available
Structure & Finish Base frame Structural steel tubing
Film Mast Structural steel tubing
Finish Baked-on powder coat paint
Utilities Standard voltage 120/1/60, 20 Amp electrical service(not suitable for GFIC)
Main electrical enclosure Built to UL508A standards and UL listed (Enclosures optioned for CE will not carry a UL label)
Finishes Purchased components Manufactures standards (includes finish)
Welds Skip welds (non-continuous)
Finish - painted Traffic grey powder coat
Finish - plated Clear zinc, gold zinc, anodized
Finish - wear surfaces Stainless steel or hard anodized
Electrical enclosures Standard gray
Warranty Components 1 year or manufacture’s stated warranty https://www.orionpackaging.co m/parts-and-service/orion-warranty/
Structural frame 5 years Pre-stretch rollers Lifetime https://www.orionpackaging.co/
Layout Drawing
| Stretch Wrappers Made with Pride in the USA |
| High Profile, Heavy-Duty, Stretch Wrapping Machine |
| IntelleView Control Features |
| Film Delivery System |
| Turntable Structure, Support & Drive |
| System Documentation |
| Layout Drawing |
File details come from the government source that posted it. Updated .