11119 - 5 Axis Mills Maintenance Repair Follow-on PWS.pdf

PERFORMANCE-BASED WORK STATEMENT (PWS)

5 AXIS MILLS MAINTENANCE REPAIR FOLLOW-ON

U.S AIR FORCE

309TH MAINTENANCE WINGMAINTENANCE SUPPORT GROUP

(MSXG)COMMODITIES MAINTENANCE GROUP (CMXG)

Brendan Dahl

Version #1

4/29/2024

5 Axis Mills Maintenance Repair Follow-on i

TABLE OF CONTENTS

1 DESCRIPTION OF SERVICES............................................ Error! Bookmark not defined.

2 BASIC SERVICES ................................................................ Error! Bookmark not defined.

2.1 GENERAL REPAIRS ..................................................... Error! Bookmark not defined.

3 SERVICE SUMMARY

4 CDRL SUMMARY

5 ADDITIONAL REQUIREMENTS

5.1 Government Furnished Property (GFP)

5.2 Quality Control Plan

5.3 Quality Assurance

5.4 Safety and Health Standards ........................................... Error! Bookmark not defined.

5.5 Manpower Reporting: ..................................................... Error! Bookmark not defined.

6 SECURITY:

7 GENERAL INFORMATION

7.1 Hours of Operation

7.2 Conservation of Utilities

8 ENVIRONMENTAL CONTROLS

8.1 Hazardous Work Environment

8.2 Notification of Environmental Spills

8.3 Safety Program

9 GOVERNMENT OBSERVATIONS

10 FOREIGN OBJECT DAMAGE (FOD) AND TOOL CONTROL

11 ENVIRONMENTAL:

Appendix A – ACRONYMS AND ABBREVIATIONS

Appendix B – EQUIPMENT LISTING

Appendix C – SAFETY ................................................................. Error! Bookmark not defined.

1 DESCRIPTION OF SERVICES

This performance work statement (PWS) identifies requirements of the 309 MXSG at Hill AFB for a service contract to maintain two Zimmermann and one Cincinnati Milacron computer numerical control (CNC) 5-axis gantry mill machines. The services shall consist of annual calibration, authorized repairs, and functional tests. The contractor shall provide personnel, support equipment, and documentation necessary to repair, test, and calibrate the equipment, as identified in this PWS using lasers such as API XD Laser or a Renishaw XD Laser and to be approved by 309 MXSS/MXDVA.

2 BASIC SERVICES

2.0.1 Prior to compensation tables being turned off, the contractor shall perform a scan of the document as found. (CDRL A001A).

2.0.2 All procedures below will be done with current compensation tables turned off.

2.0.3 Perform as found scan (a laser tracker is allowable for this step only).

2.0.4 Perform Alignment as described in 2.1.

2.1 ALIGNMENT

The three machines (see appendix B) in building 238 will be physically aligned annually according to the Original Equipment Manufacturer (OEM) specifications (see appendix D).

2.1.1 Physical alignment shall be completed prior to making mapping adjustment in the software according OEM procedures.

2.1.2 The Contractor shall perform a ball bar test for each plane per machine in the compensated state.

2.1.3 The Contractor shall perform a diagonal test from lower XYZ to upper XYZ then bi direction with a total of 6 run on each test. Needs to be run on opposite corners.

2.1.4 The contractor shall perform a yaw, pitch, and roll measurement in the compensated state.

2.1.5 Documentation: The contractor shall provide a calibration certificate complete with data for each machine, documenting that the equipment has been inspected and meets all calibration specifications per OEM standards to 309MXSS/Contracting Officer’s Representative (COR) 15 business days of completion. (CDRL A002).

2.2 SCAN

The contractor shall scan the machines using API XD Laser or a Renishaw XD. Using information obtained from the scan the contractor shall create and input new compensation tables as described in 2.3. The API XD Laser or a Renishaw XD shall be provided by the contractor.

2.3 CALIBRATION

The contractor shall perform annual compensation on the three machines listed in Appendix B.

The adjustments shall be performed in accordance with OEM standards, and ANSI/ASME B5.54.

2.3.1 Compensation Tables: The contractor shall create compensation table(s) for each axis as necessary to meet Government specifications.

2.3.2 The contractor shall coordinate specific dates of compensation through the 309 MXSS/MXDVA. The contractor shall perform subsequent adjustments at 12-month intervals following the initial calibrations. The contractor shall provide a calibration certificate for each machine, after each calibration, documenting that the equipment has been inspected and meets the requirements of ANSI/ASME B5.54.

2.4 TELEPHONE/E-MAIL SUPPORT

The Contractor shall provide telephone and email support to Government personnel to assist with troubleshooting, engineering, and maintenance functions. During normal duty hours, the contractor shall respond within two (2) hours to the 309 MXSS/MXDVA. After normal duty hours the contractor shall respond within the first two (2) hours of the next business day.

2.5 REPAIRS

The contractor shall provide the 309 MXSS/MXDVA an updated itemized cost estimate for repairs to include labor hours, travel, and required parts/ materials as well as estimated repair time within one (1) business day of evaluation. The contractor shall determine the time frame for the cost estimate and provide a schedule to 309MXSS/COR of repairs which will be agreed on by the 309 MXSS/MXDVA in conjunction with the COR. (CDRL A001B)

2.5.1 The contractor shall coordinate with and receive approval from the 309 MXSS/MXDVA in conjunction with the COR prior to any repairs being made.

The contractor shall complete repairs as agreed upon with the 309 MXSS/MXDVA and IAW the OEM Manual.

2.5.2 The contractor shall complete all repairs within two (2) business days dependent upon parts availability after prior approval has been given by the 309 MXSS/MXDVA and approved by the COR.

2.5.3 For each service/repair call made, the contractor shall document the work accomplished at the time of repair in a logbook that will be kept at the machine by the 309 MXSS/MXDVA.

2.5.4 General Repairs: If repairs are unable to be made via telephone/email the contractor shall be on-site to evaluate the machine for needed repairs within three

(3) business days of being notified by the 309 MXSS/MXDVA.

2.5.5 Emergency Repairs: If machine is inoperable, and repairs are unable to be made via telephone/email, the contractor shall be on-site to evaluate the machine for needed repairs within one (1) business day of being notified by the COR.

2.6 PARTS

The contractor shall provide all repair parts. The contractor shall coordinate parts and delivery costs/methods for 309 MXSS/MXDVA approval. The contractor shall use technical data specified parts. If technical data specified parts are not available, the contractor shall request prior approval from the 309 MXSS/MXDVA on proposed replacement parts from other sources. The contractor shall not update technical orders.

2.6.1 The contractor shall replace parts and materials with new commercial off the shelf (COTS) parts and materials if available or to OEM standards.

2.7 FUNCTIONAL TESTING

Whenever the contractor finishes repairs or maintenance on equipment, the contractor shall contact the 309 MXSS/MXDVA to coordinate a functional test. Proper operation of software/hardware, controls, motors, adjusting mechanisms, and other accessories shall be verified during the functional test. A qualified Government operator will run the functional test IAW Technical Orders and commercial manual. Government acceptance will not occur until functional test has been successfully executed and accepted by the 309

MXSS/MXDVA.

3 SERVICE SUMMARY

PWS

Paragraph

Performance Objective

Performance Threshold

2.5

The contractor shall provide the 309 MXSS/MXDVA an updated itemized cost estimate for repairs to include labor hours, travel, and required parts/ materials as well as estimated repair time.

Within one (1) business day of evaluation.

2.3.2

The contractor shall provide a calibration certificate for each machine, after each calibration, documenting that the equipment has been inspected and meets the requirements of ANSI/ASME B5.54.

At 12-month intervals following the initial calibrations.

2.4

The Contractor shall provide telephone and email support to Government personnel to assist with troubleshooting, engineering, and maintenance functions.

Contractor shall respond within two

(2) hours to the 309

MXSS/MXDVA.

2.5.2 The contractor shall complete all repairs within two (2) business days

Upon parts availability after prior approval has been given.

2.5.4

General Repairs: If repairs are unable to be made via telephone/email the contractor shall be on-site to evaluate the machine

Within three (3) business days of being notified by the 309

MXSS/MXDVA.

2.5.5

Emergency Repairs: If machine is inoperable, and repairs are unable to be made via telephone/email, the contractor shall be on-site to evaluate the machine

Within one (1) business day of being notified by the COR.

Definitions:

** Validated customer complaint – A customer complaint that is reviewed, documented, and confirmed via a Corrective Action Report (CAR).

4 CDRL SUMMARY

Contract information data shall be delivered electronically in accordance to the corresponding requirement for each Data Item listed in Table 4-1 (below). The contractor shall have no more than one error per quarter for all CDRL submittals. The contractor shall submit CDRLs according to the due date indicated and have no more than one CDRL per quarter submitted after the identified due date. Grammatical errors do not count as an error. Substantive mistakes shall be corrected within two working days and corrective action taken to prevent recurrence of inaccurate late CDRLs.

Table 4-1

Exhibit Title PWS Paragraph

Delivery

A001A,B

Condition Found Report

2.0.1, 2.5

The contractor shall submit a Condition Found Report

(CDRL A001A,B)

within one (1) business day of evaluation.

A002 Calibration Certificate

2.1.1, 2.3.2

The contractor shall provide a certificate of calibration (CDRL A002) within 15 days of completing each calibration.

A003 Quality Control Plan

5.3 submit a Quality Control

Plan (CDRL A003) no later than 30 days post contract award.

A004

Accident/Incident Report

8.3.2 submit an

Accident/Incident Report (CDRL A004) within three (3) calendar days of the accident/mishap.

A005

Safety Plan

Appendix C submit a Contractors

Safety Plan (CDRL A005) no later than 15 days after contract award, and then as required.

5 ADDITIONAL REQUIREMENTS

5.1 Government Furnished Property (GFP)

Government furnished property will be issued to the contractor for repair when repairs are needed. The contractor shall safeguard all GFP placed into the contractor’s care. GFP shall be shipped to the OEM facility and returned to the 309 MXSS/MXDVA by the contractor, at the contractor’s expense.

5.2 Government provided support

The Government will provide necessary working space, including heat, light, ventilation, and electrically powered outlets for the use of contractors’ maintenance personnel. The Government shall provide access to the necessary facilities where the equipment resides. The place of performance shall be Hill Air Force Base (AFB), UT.

Government telephones shall be used for official business only.

The contractor shall be responsible for safeguarding all Government property provided for contractor use.

5.3 Quality Control Plan

The contractor shall establish a complete Quality Control Plan (QCP) to ensure the requirements of this contract are provided as specified. The contractor's quality management program shall comply with the minimum quality management systems elements specified in the American National Standards Institute (ANSI), American Standards Organization (ASO), and International Standard Organization (ISO) family of standards. The report shall be submitted to the COR NLT 30 days post contract award. (CDRL A003)

5.4 Quality Assurance

5.4.1 The COR will perform assessments of the contractor’s performance. Subsequent to contract award, specific name and contact information of the COR with a letter defining duties and authority will be furnished to the contractor.

5.4.2 The COR will inform the task manager in person when discrepancies occur and will request corrective action. The COR will make a notation of the discrepancy on the assessment checklist with the date and time the discrepancy was noted and will request the task manager (or authorized representative) to initial the entry on the checklist.

5.4.3 The government may inspect each task as completed or increase the number of quality control inspections if deemed appropriate because of repeated failures discovered during quality control inspections or because of repeated customer complaints.

5.4.4 Any matter concerning a change to the scope, prices, terms, or conditions of this contract shall be referred to the CO.

6 SECURITY:

Security Review Control Number: NA Security Review Date: 4 June 2024 Reviewed By: STIEFKEN

6.1 Conflicts of Interest

6.1.1 The contractor shall not assign to contract or task order performance any person, including any employee of the U.S. Government, if employing that person would create a conflict of interest under any law, regulation, or policy of the United States Government. Additionally, the contractor shall not assign to contract or task order performance, any person who is an employee of the Department of the Air Force, either military or civilian, unless such person seeks and receives approval according to DoD Directive 5500.7-R, Standards of Conduct, and any other applicable regulation or policy of the Department of the Air Force or its subordinate commands, as applicable, including but not limited to Air Force Materiel Command.

6.1.2 Contractors will not use any other form of identification to access any government installation or facility while working on a government contract except the issued credentials associated with the awarded contract or task order.

Example: using a military retiree card to access an installation to work on a contract.

6.2 Security Requirements

6.2.1 Foreign nationals (FN) will not be escorted, or sponsored, onto the installation without being properly vetted. Any request must follow 309 MXSG OI 16-102, Security Requirements section 7. FNs must be approved for access via the Foreign Disclosure Office and Air Force Office of Special Investigations

(AFOSI).

6.2.2 Contractor will schedule all visits and coordinate Base entry by contacting the COR. The contractor shall be escorted at all times.

6.2.3 The contractor shall comply with all security, force protection, operation security and antiterrorism requirements at each installation.

6.2.4 The contractor shall comply with MXSG in and out-processing procedures for all contractor personnel to ensure required security-related briefings and debriefings are accomplished. Specific in and out-processing checklists may be included at the task order level.

6.2.5 The contractor will use the Contracting Officer Representative (COR) or Government Rep. as the primary means of reviewing and approving forms and for communicating with necessary government representatives.

6.2.6 Communications Security

6.2.6.1 All communications with DoD organizations are subject to Communications Security (COMSEC) review.

6.2.6.2 The DoD authorizes the military departments to conduct COMSEC monitoring and recording of telephone calls originating from, or terminating at, DoD organizations.

6.2.6.3 The Government advises the contractor that at any time they place a call to, or receive a call from, a DoD organization, they are subject to COMSEC procedures.

6.2.6.4 The contractor assumes the responsibility for ensuring wide and frequent dissemination of the above information to all employees dealing with official DoD information.

6.2.7 Operations Security (OPSEC) Requirements

6.2.7.1 During the course of this contract, in addition to those restrictions, instructions and guidelines delineated in the PWS and/or other references provided, the contractor will adhere to the following minimum requirements.

6.2.7.2 Introduction of personnel electronic devices into government spaces, laptops, tablet Personal Computers (PC)s, cellular phones, cameras, recording devices, and data recording/storage devices is strictly controlled and forbidden in most cases. Company issued equipment required for the performance of work must be approved by the government MXSG security manager (SM). Photography and recording is not allowed in restricted areas and controlled areas except for official use and by approved photography letter only. NOTE: Unless otherwise stipulated in the contract, contact the Installation Public Affairs or SM for approval.

6.2.7.3 Contractor personnel shall not discuss government operations in public or over unprotected or unencrypted communications. Official Business controlled unclassified information (CUI) may only be transmitted as directed in the PWS as it adheres to CUI Guidelines.

6.2.7.4 The Contractor shall not post to company websites, publications, newsletters, or other media any images, data or information that reveal sensitive government operations, personnel, equipment, and/or classified or CUI. When in doubt, company press releases, related to this contract, will be coordinated through the Public Affairs Office prior to release.

6.2.7.5 Contractor personnel shall not disclose to unauthorized third parties, post to unofficial sites (including all Social Networking sites) any images, data or information that reveals sensitive government operations, personnel, equipment, including, but not limited to: Tactics, techniques and procedures, production or work schedules, any visible or concealed modifications, upgrades, additions to Air Force installations, property or weapons or equipment; increases, change, or decreases in work/deployment frequency or government personnel, project schedules, logistics or material delivery schedules; specialized equipment orders, deliveries, shipments, etc. (Unauthorized disclosure and transfer of National Security Information is punishable under 18 USC § 793.); Unauthorized disclosures and attempts to solicit this type of information by unauthorized third parties or others not affiliated with this contract shall be reported to the SM and/or installation SFS, COR, and, if applicable, the company FSO and/or the Defense Security Service.

6.2.7.6 Practice OPSEC and implement countermeasures to protect Critical Information (CI) and other sensitive unclassified information and activities vigilance or degrade the planning and execution of military operations performed or supported by the contractor in support of the mission. Protection of CI will include the adherence to and execution of countermeasures which the contractor initiates or as provided by OPSEC manager or installation OPSEC Program Manager, for CI on or related to the PWS.

6.2.7.7 The contractor must mark and protect any information IAW CUI, to include E-mail, and adhere to all CUI standards and policies.

6.2.7.8 Contractors who have access to the Ogden Air Logistics Complex (OO- ALC) and Government Servicing Units (GSU)s facilities or critical information shall have OPSEC training IAW AFI 10-701, Operations Security (OPSEC). Initial training will be approximately one (1) hour and follow-on recurring annual training will be approximately 1/2 (0.5) hour. OPSEC training will be conducted within 30 days of assignment.

6.3 Contractor Identification & Badges

6.3.1 All contractor management, staff and contractor personnel shall be clearly identified as such at ALL times. Contractor identification shall include visible badges, conversations, mail, email, teleconferences, video teleconferences, faxes, and/or other electronic communication whether with government personnel, other contractor personnel, or with the public when supporting this contract where their status as contractor employees might not otherwise be apparent or where they might be mistaken for civil service employees. At a minimum, contractor management staff or contractor personnel shall clearly identify themselves using the label “contractor” in email addresses in accordance with Federal Acquisition Regulation (FAR) 37.114(c), Special Acquisition Requirements; opening ALL phone conversations with a statement materially the same as, “[office name], I am [employee name], a [prime contractor’s company name] employee,” including the employing contractor’s name in the letterhead and/or signature block of any written correspondence; and any other means necessary.

6.4 In/Out-Processing

6.4.1 All contractors are required to in/out-process from each respective organization regardless of if they are issued a DBIDS or CAC.

6.4.2 Contractor employees will complete the same in/out processing checklist from the assigned organization. Employees removed from the contract will be required to return all government issued credentials and vindicator key to the issuing office within the same day of separation. If employee is unable to return the credentials and vindicator key, then 309 MXSS/MXDVA supervisor will ensure that all credentials are returned to the issuing SM the same day.

6.5 Security Incident

6.5.1 Should a security incident occur, the contractor shall: immediately report to the site location MXSG Group SM all available facts related to each instance, take such precautions as the SM may reasonably require for security purposes, take reasonable and prudent action to establish control of the scene; prevent further violation, to preserve evidence until released by proper authority; and cooperate fully and assist Government personnel as the Government conducts an investigation of the violation. NOTE: Participation shall last until the investigation is complete.

6.6 Training Requirements

6.6.1 MXSG Security Manager (SM), contractor and/or COR will administer and maintain all individual training and records, for compliance purposes, associated with this PWS. Training records must be made available during self-inspections and other oversight activities.

6.6.2 Contractors may be required to complete the following trainings as applicable and administered electronically, whenever possible, or in-person:

6.6.3 Training required for all personnel.

6.6.3.1 Operations Security (OPSEC) Awareness – Frequency: Initially upon assignment (within 30-days) and annually thereafter IAW AFI 10-701, Operations Security (OPSEC). Presentation/Means: Unit Security Manager or TSS Course #MHPSEC9800301BR.

6.6.3.2 Controlled Unclassified Information (CUI) Frequency: Initially upon assignment (within 30-days) and annually thereafter.

Presentation/Means: Unit Security Manager IAW DoDI 5200.48_AFI 16-1403, Controlled Unclassified Information (CUI).

6.6.3.3 Unit Indoctrination and Orientation Training – Frequency: within 30 calendar days of assignment. Presentation/Means: Unit Security Manager or CDSE Course at https://securityawareness.usalearning.gov/initialorientation/index.htm.

309 MXSG initial security orientation TSS course #MHPSEC9803600BR (NOTE: for cleared personnel, initial security briefing TSS Course #MHPSEC9803601BR is required before access to classified information is granted).

6.6.3.4 Counter-Insider Threat (C-InT) Training - This training covers procedures for C-InT awareness and reporting IAW AFI 16-1402, Counter-Insider Threat Program Management. Frequency: Initially upon assignment (within first 30-days) and annually thereafter.

Presentation/Means: Unit Security Manager or CDSE Course at https://securityawareness.usalearning.gov/itawareness/index.htm.

6.6.4 Antiterrorism (AT) Requirements

6.6.4.1 Contractor personnel who require routine physical access to a Federally controlled facility or military installation shall complete Level I antiterrorism awareness training within 30 days of requiring access and annually thereafter. IAW DODIO-2000.16V1_DAFI31-145- O_AFMCSUPDoD Instruction O-2000.16 Volume 1, DoD Antiterrorism (AT) Program Implementation. Training can be completed through a computer or web-based application (https://jko.jten.mil/) or under instruction of a level 1 AT awareness instructor.

6.6.5 Additional resources are available for training and can be found at:

https://securityawareness.usalearning.gov, https://lms-jets.cce.af.mil/moodle/ https://lms-jets.cce.af.mil/moodle/, https://ooafmctss.hill.af.mil/tssportal <https://ooafmctss.hill.af.mil/tssportal, and https://jcs.mil/JKO <https://jcs.mil/JKO.

7 GENERAL INFORMATION

7.1 Hours of Operation

7.1.1 Normal Hours of Operation: The contractor shall perform the services required under this contract during the following hours: Monday through Friday 0530- 1600 – EXCEPT FEDERAL HOLIDAYS and other base closures.

7.1.2 Federal Holidays: Unless otherwise required by the Government, the contractor shall not have access to the Government facilities on the following federal holidays: New Year’s Day, Martin Luther King’s Birthday, Washington’s Birthday, Memorial Day, Independence Day, Juneteenth, Labor Day, Columbus Day, Veterans’ Day, Thanksgiving Day, and Christmas Day. If a holiday falls on Saturday, it is observed on Friday and working hours are Monday through Wednesday for that week. If the holiday falls on a Sunday, it is observed on Monday. Any other circumstances that may prompt base closure, such as Days of National Mourning, may also restrict opportunity to perform the exchanges. In the event of a base closure, exchanges shall be performed on the next business day. There may also be up to six AFMC Goal Days and four Wingman Days per year awarded to Government civilian employees, as well as possible weather-related days and Government directed holidays. On these days, the contractor shall not generally be required to work, and the Government shall not be billed for work not performed.

7.1.3 NOTE: Good Friday is regarded as a holiday by the Utah Wage Determination;

however, Good Friday is not a Federal Holiday so the Government facilities will be open for work that day. The contractor shall plan on employees working business as usual on that day, unless the Government supervisor or section chief determines that such services are either unnecessary or will be less than a full normal workday.

7.1.4 Down Days/Weather Days: The Government will notify the contractor when official notice has been given for Energy/Weather Down days. The contractor is not expected to work on any Energy/Weather Down days.

7.1.5 Rescheduling: Down Days/Weather days may be rescheduled if conditions/emergency operations require.

7.2 Conservation of Utilities

The contractor shall instruct their employees in utilities conservation practices. The contractor shall be responsible for operating under conditions which prevent the waste of utilities.

8 ENVIRONMENTAL CONTROLS

8.1 Hazardous Work Environment

8.1.1 The Contractor shall ensure their employees are made aware that the performance of these services will occur in industrial areas. The industrial complex at Hill AFB has the potential to expose workers to hazardous materials which may include, but is not limited to: hexavalent, chrome, cadmium, beryllium, lead, and others. While the Contractor shall not perform duties in a regulated area (where exposure are expected to exceed the permissible exposure limits set by 29 CFR1910.10xx), there may be contact hazards with these materials. The contractor shall ensure proper protective measures and training is taken to ensure contracted employees are protected from hazards. The 75th Air Base Wing (ABW) Bio-Environmental Engineering Flight produces BIO Survey of these areas which will be made available upon award.

8.1.2 Compliance with Laws and Regulations. The contractor shall be knowledgeable of and comply with all applicable Interstate, Federal, State, and Local laws, regulations, and requirements regarding environmental protection. In the event environmental laws/regulations change during the term of this contract, the contractor is required to comply as such laws come into effect.

8.2 Notification of Environmental Spills

If the contractor spills or releases any substance contained in 40 CFR 302 into the environment, the contractor or its agent shall immediately report the incident to the COR. The liability for the spill or release of such substance’s rests solely with the contractor and its agent.

8.3 Safety Program

8.3.1 The contractor shall implement a safety program that ensures protection of Government personnel and property. (See Appendix C)

8.3.2 In the event of an accident/mishap, the contractor shall take reasonable and prudent action to establish control of the accident/mishap scene, prevent further damage to persons or property, and preserve evidence. An email copy of the mishap / incident notification shall be sent within three calendar days to the

COR, and 309 MXSS Shop Supervisor who will forward it to OO-ALC safety.

(CDRL A004)

9 GOVERNMENT OBSERVATIONS

During the period that the contractor is working on equipment, government personnel, other than CO, may, from time-to-time, observe contractor operations. However, these personnel may not interfere with contractor performance.

10 FOREIGN OBJECT DAMAGE (FOD) AND TOOL CONTROL

10.1 The contractor shall follow the applicable guidance in chapters/paragraphs/sections of AFI 21-101 and HQ AFMC, Hill AFB, and 309 MXW supplements to the AFI 21-101 concerning base tool (chapter 10 section B), and FOD control policies (chapter 14, and sub paragraphs designated as 41), daily. Cloth rags are considered tools and will follow the same regulations and procedures as tools.

10.2 If tools, and/or equipment are lost, the contractor will report the loss to the GM/COR no later than two hours after discovery. If tools are lost or not accounted for, then the contractor shall implement the lost tool procedures of AFMC supplement to AFI 21-101, chapter 10, section B.

10.3 Contractors performing functions in industrial areas on the center shall have a method for controlling and accounting for all tools used. All contractors working on the center shall inventory their tools at the beginning and end of each shift and at the end of each task to check for any lost or missing tools.

11 ENVIRONMENTAL:

Weather Hazards. Workers may encounter hazardous weather conditions including snow, heavy rain, lightning, extreme dust, and other conditions that warrant appropriate precautions.

APPENDIX A – ACRONYMS AND ABBREVIATIONS

Acronym/Abbreviations Definition AF Air Force AFB Air Force Base AFI Air Force Instruction AFMC Air Force Material Command ANSI American National Standards Institute ASO American Standards Organization CAC Common Access Card CAR Corrective Action Report CDRL Contractor Data Requirements Listing CFR Code of Federal Regulation CMRA Contractor Manpower Reporting Application CO Contract Officer COR Contracting Officer Representative DoD Department of Defense EPA Environmental Protection Act FAR Federal Acquisition Regulation FE Facility Engineer FOD Foreign Object Damage HAFB Hill Air Force Base IAW In Accordance With IC Ion Chromatography IEC International Electrotechnical Commission ISO International Organization for Standardization NELAP National Environmental Laboratory Accreditation Program OEM Original Equipment Manufacturer OSHA Occupational Safety and Health Act PE Performance Evaluation POP Period of Performance PWS Performance-Based Work Statement QCP Quality Control Plan SS Service Summary TO Technical Order TCIR/DART Total Case Incident Rate/Days Away Restricted or Transferred VPP Voluntary Protection Program

APPENDIX B – EQUIPMENT LISTING

ITEM NAME PREVENTATIVE

MAINTENANCE

NUMBER

ESTIMATED

QUANTITY

Zimmerman High Speed Gantry Mill, Model: FZ32.021 With Siemens 840D Controller

011549 1 Per Year

Zimmerman High Speed Gantry Mill, Model: FZ32.024 With Siemens 840D Controller

011882 1 Per Year

Cincinnati Milacron 5-Axis Honeycomb Profiler Mill with Siemens 840D Controller

009464 1 Per Year

APPENDIX C – SAFETY

SAFETY, FIRE PROTECTION AND HEALTH

SPECIFICATION

INDUSTRIAL SAFETY REQUIREMENTS

OGDEN AIR LOGISTICS COMPLEX

UNITED STATES AIR FORCE

HILL AIR FORCE BASE, UTAH 84056

10 June 2024

Reviewed by:

Joshua Morris

OO-ALC/SE

801-586-0477

Control Number:

JM240610

A. Safety Program Requirements

The contractor shall implement a safety program plan to the COR within 15 business days after awarded that ensures protection of Government personnel and property.

The program shall consist of, as a minimum:

1. Mishap reporting, as defined in paragraph B1 below.

2. A Safety Plan that addresses, as a minimum, the subjects listed in Section II –Specific Requirements, and shall be used during the performance of the work described in the contract. The Safety Plan shall be approved by OO-ALC/SE (Safety Office) prior to commencement of any work described in this contract.

3. Routine and recurring surveillance to ensure the safety requirements of this contract are enforced.

4. Competent personnel to provide surveillance of the Safety Plan.

5. Identification of segregated work site locations for operations that cannot be co-mingled with general industrial operations and the process for ACO approval of operations and changes at these specific sites.

6. All contractor personnel shall be trained and qualified to perform their duties safely.

7. The contractor shall include a clause in all subcontracts requiring the subcontractors to comply with the safety provisions of this contract, as applicable. (CDRL A005)

B. Mishap Notification

1. The contractor shall notify OO-ALC/SE Workflow (OO-ALC.SE.Workflow@us.af.mil) or the Hill AFB Command Post (801-777-3007) after normal duty hours, and the designated Government Representative (GR), i.e., the ACO, PCO, or DCMA QAR (Quality Assurance Representative) within one (1) hour of all mishaps or incidents at or exceeding $2,000 (material + labor) in damage to DOD property entrusted by this contract, even if the government is wholly or partially reimbursed. This notification requirement shall also include physiological mishaps/incidents. A written or email copy of ALL the mishap/incident notification shall be sent within three calendar days to the GR, who will forward it to OO-ALC/SE. For information not available at the time of initial notification, the contractor shall provide the remaining information no later than 20 calendar days after the mishap, unless extended by the ACO.

Mishap notifications shall contain, as a minimum, the following information:

(a) Contract, Contract Number, Name and Title of Person(s) Reporting

(b) Date, Time, and exact location of accident/incident

(c) Brief Narrative of accident/incident (Events leading to accident/incident)

(d) Cause of accident/incident, if known

(e) Estimated cost of accident/incident (material and labor to repair/replace)

(f) Nomenclature of equipment and personnel involved in accident/incident

(g) Corrective actions (taken or proposed)

(h) Other pertinent information

2. The contractor shall cooperate with all government mishap investigations. Additionally, if requested by government personnel or designated government representative (GR), i.e., the ACO, PCO, or DCMA QAR (Quality Assurance Representative), the contractor shall immediately secure the mishap scene/damaged property and impound pertinent maintenance and training records, until released by safety investigators.

3. The contractor shall provide copies of contractor data related to mishaps, such as contractor analyses, test reports, summaries of investigations, etc. as necessary to support the government investigation.

4. The contractor shall support and comply with the safety investigation and reporting requirements of DAFI 91-204, Chapters 1 – 5.

C. General Safety Requirements:

If the safety plan is modified, the contractor shall submit the proposed modification, in writing, to the Contract Administration Office safety representative.

The contractor is solely responsible for compliance with all federal, state and local laws, the Occupational, Safety and Health Act (OSHA) (Public Law 91-596) and the resulting standards, OSHA Standards 29 CFR 1910 and 1926, as applicable, Air Force Occupational Safety and Health Standards (AFOSH STD), to include DAFMAN 91-203, Air Force Occupational Safety, Fire, and Health Standards, DAFI 91-204, Safety Investigations and Reports, Contract Safety, and the protection of their employees.

Additionally, the contractor is responsible for the safety and health of all subcontractor employees.

The contractor shall ensure assigned personnel are adequately trained and qualified for the task being performed. Brief all personnel on the hazards involved with operations and applicable precautions to be taken. Should unidentified hazards arise, cease operations until actions are taken to eliminate or mitigate hazards to safe levels.

Compliance with OSHA and other applicable laws and regulations for the protection of contractor employees is exclusively the obligation of the contractor. Note: AFOSH STDs are annotated because many of the Air Force Standards exceed the OSHA standard criteria. If a conflict is noted, the most stringent requirement takes precedence. The government shall assume no liability or responsibility for the contractor's compliance or non-compliance with such requirements. The contractor shall furnish to each of his/her employees a place of employment, which is free from recognized hazards. The contractor shall brief his/her employees on the safety requirements of this contract and on hazards associated with prescribed tasks. The contractor is responsible for compliance with OSHA Public Law and the resultant standards identified within. In addition, the contractor is required to flow down the safety requirements/specification to all subcontractors. This applies to Federal Acquisition Regulation (FAR) 12 commercial acquisitions as well. This contract shall in no way require persons to work in surroundings or under working conditions which are unsafe or dangerous to their health. The contractor must coordinate and perform work so as not to impact the safety of government employees or cause damage to government property. This requires providing personnel with protective equipment and associated safety equipment as may be necessary. The contractor must also protect personnel from hazards generated by the work. If the contractor employs BILINGUAL speaking employees, they must post bilingual signs and have written procedures for specific tasks in applicable languages.

SECTION II – SPECIFIC REQUIREMENTS

The contractor’s prepared Safety Plan shall:

Provide contact information for on-site personnel.

Include a work hazard analysis of the worksite and operations to be performed to include baseline hazard identification and required control measures.

Identify employee safety and health training requirements and the documentation process.

The contractor shall ensure that each element identified below is adequately addressed in detail in the safety and health plan:

PEDESTRIAN CROSSWALKS: All contractor personnel are required to use the closest crosswalk, or traffic-controlled intersection when crossing the road. Pedestrians must look both ways to ensure the coast is clear before stepping out into the crosswalk. Pedestrians DO NOT have the right of way unless they are already in the crosswalk. Contractor vehicle operators have the same responsibilities as pedestrians, to share the road and mutually observe and yield to pedestrians.

MOTOR VEHICLES: Contractor shall comply with the standards in: DoD Directive 5525.4, Enforcement of State Traffic Laws on DoD Installations", Nov 2, 1981, Para 3-4;

DODI 6055.4, DoD Traffic Safety Program, 20 Jul 99; AFI 91-207, USAF Traffic Safety Program, 22 May 07; Each applies to all persons at any time on an Air Force Installation and includes all leased, owned, or privatized property including housing areas. In addition:

AFI 13-213, Airfield Management, 29 Jan 08, Paragraphs 1.3.6 and 4.4.2.1 applies to all contractors, sub-contractors, vendors, commercial delivery companies, and all other private business vehicles who operate anywhere on Hill Air Force Base, including the airfield (to include the industrial areas and any buildings or hangars located upon the airfield) in support of their mission.

HOUSEKEEPING: Housekeeping shall be conducted according to the requirements in OSHA Standard 29 CFR 1910.141. CLEAN AS YOU GO will be enforced.

APPENDIX D – OEM SPECIFICATIONS