1-REVISED-Dress Cap PD DEC17-update.pdf

CAP DRESS WHITE, CLASS 2

CAP, UNIFORM GRAY, CLASS 1

For

U.S. Military Academy

1. Specification consists of the following:

a. Deviations & Additional Information, Cap, Service, Cadet, UQC-S-01-83 (20

May 83), dtd 13 December 2017, 2 pages

b. Deviation and Additional Information, Cap, Service, Cadet, UQC-S-01-83 (20

May 83), dtd 31 August 2015, 1 page

c. Deviations & Additional Information, Cap, Service, Cadet, UQC-S-01-83 (20

May 83), dtd 19 February 1991, 1 page

d. Bar Code Labels Characteristics, dtd 12/10/97, 2 pages

e. Purchase Description for Cap, Service, Cadet, UQC S-01-83, 20 May 1983, 17 pages

f. Figure 1: Cap, Service, Cadet, Uniform, Gray, Three Quarter View, UQC S-01-

83, 20 May 1983, 1 page

g. Figure 2: Cap, Service, Cadet, Uniform, Gray, Side view, UQC S-01-83, 20 May

1983, 1 page

h. Figure 3: Cap, Service, Cadet, White, Three Quarter View, UQC S-01-83, 20 May

1983, 1 page

i. Figure 4: Cap, Service, Cadet, White, Side View, UQC S-01-83, 20 May 1983, 1 page

j. Dress cap evaluation table, UQC-S-01-83 (20 May 83), dtd 13 December 2017, 4 pages

2. Government Furnished Materials

Material Used For:

Gray cloth Gray cap

Buttons Gray cap, White cap

Insignia Gray cap, White cap

Gold straps White cap

All items not identified as Government Furnished Material (GFM) shall be provided by the contractor.

Maureen.Flanagan Highlight

13 December 2017

Deviations & Additional Information

Cap, Service, Cadet

UQC S-01-83 (20 May 83)

Federal specification V-T-276 has been cancelled and replaced with A-A-52094.

Federal specification V-T-295 has been cancelled and replaced with A-A-59826.

Federal specification TT-E-489, dated March 7, 1994 is hereby cancelled. Master Painters

Institute, Reference #9, Alkyd, Exterior, Gloss, (MPI Gloss Level 6) and Reference #94, Alkyd, Exterior, Semi-gloss, (MPI Gloss Level 5) may be used for future procurements of this commodity.

Federal specification TT-L-58, dated 26 October 1978, is hereby cancelled. Future acquisition for this material should refer to A-A-3003.

Federal specification CCC-C-700 dated September 15, 1986 is hereby cancelled, and replaced by

A-A-59517.

Federal Specification DDD-B-1199, dated December 1, 1971, is hereby cancelled. Future acquisitions for this item should refer to Commercial Item Description A-A-52067; Binding, Textile, Cotton, Bias-Cut.

Federal Specification PPP-B-636 dated July 12, 1981 is hereby cancelled and replaced with

ASTM D5118, Standard Practice for Fabrication of Fiberboard Shipping Boxes, and ASTM

D1974, Standard Practice for Method of Closing, Sealing, and Reinforcing Fiberboard Shipping

Containers.

Federal Specification PPP-B-F-320 dated October 27, 1970 including Interim Federal

Specification PPP-F-00320E dated January 4, 1911 is hereby cancelled and replaced with ASTM

D4727, Standard Specification for Corrugated and Solid Fiberboard Sheet Stock (Container

Grade) and Out Shapes.

MIL-S-3577 has been cancelled with no replacement.

Federal specification CCC-C-700J dated September 15, 1986 is hereby cancelled and replaced by A-A-59517, CLOTH, COATED, VINYL COATED (ARTIFICIAL LEATHER).

Para 3.3.3.1 Inner body band. Class 1. Federal Specification L-P-390, dated 10 August 1971, is inactivated for new design and is no longer used, except for replacement purposes. Future acquisition for this product, when used in new design, should refer to ASTM D 4976, "STANDARD SPECIFICATION FOR POLYETHYLENE PLASTICS

MOLDING AND EXTRUSION MATERIALS".

13 December 2017

Para 3.3.8 Cotton warp and rayon filling cloth or monofilament filling cloth. MIL-C-43675, has been replaced by A-A-52086.

Para 3.3.7.2 Front Stiffener Class 2. MIL-C-43920 has been replaced with A-A-52108.

Federal Specification V-T-276, dated October 19, 1976, is hereby cancelled.

Future acquisitions for this item should refer to Commercial Item Description A-A-52094, Thread, Cotton.

V-T-295, dated 01 August 1985, is hereby cancelled. Future acquisitions should refer to

Commercial Item Description A-A-59826, Thread, Nylon.

Para 3.3.22 Nylon grommet. Federal Specification H-S-951, dated August 12, 1976, is hereby cancelled without replacement.

Para 4.2.1.1 Component and material inspection. FED-STD-191 NOT 1, dated 21 June 1990, is hereby inactive for new design.

Para 4.2.1.1 Component and material inspection. This notice to the cancellation notice for FED-

STD-406 is issued to correct the number for a referenced ASTM Test Method. On page 1, under the ASTM Test Method Number for numbers 1082 and 1083, delete “D 2440” and substitute “D

2240”.

Para 4.2.1.1 Component and material inspection. FED-STD-601, dated 12 April 1955, with Change

Notice 7, dated 17 August 1976, is inactive for new design, and is no longer used, except for replacement purposes.

31 August 2015

Deviation & Additional Information

Cap, Service, Dress, Cadet

UQC-S-01-83 (20 May 1983)

1. Para. 3.3.12.2 Chin Strap. The contractor shall obtain, procure the chin strap for the Class II Caps

Class 2 IAW the Government provided specifications and shall be applied to, packaged and shipped with each cap.

2. Para. 3.3.19 Buttons. The contractor shall procure and provide the Buttons & Button Keepers for the caps IAW Government provided specifications and shall be applied to and shipped with each cap.

3. Para. 3.3.20 Insignia. The contractor shall procure & provide the Cadet insignia IAW the

Government provided specifications and shall be applied to and shipped with each cap.

4. New Label/Label information requirement. Effective immediately there shall be a new requirement for the contractor to provide manufacturing & contract information on an existing label or a new label that shall be durable and expected to stay on the cap for at least 18 months. The printed information shall consist of the month and year of manufacture and the contract number associated with the item.

Thus meaning the number of the contract for which this specific item was provided for.

5. New Warranty. The contactor shall provide a warranty against manufacturing defects, poor workmanship, defective components, excluding any Government provided components for a period of

18 months from the date of delivery of the items from the referenced contract. The contractor shall provide a replacement cap for any caps/items found to be defective and/or covered under the warranty and to provide for the replacement at no further cost to the government.

6. This deviation is effective immediately and will affect and is applicable to any current actions already started or in progress.

7. The above referenced changes are the only changes to the deviation dated 19 February 1991. All other requirements in that document are still applicable and in force.

Michael A Saathoff

Chief, Supply/Supply Management Officer

ASC/LRC-Cadet Service Div., Supply

Maureen.Flanagan Highlight

Maureen.Flanagan Highlight

Maureen.Flanagan Highlight

.0 : •)'"

19 February 1:391

Deviations & Additional Information Cap, Service, Cadet

UQC-S-01-83 (20 May B3l

Para :3.3.1 Basic Material Class I. The wool el:istique cloti1 (l'.J oz.) will be supplied to vendor by Cadet Services Division (.167 yarda per cap).

Para 3.3.3.2 :tnner Body Banc! Class 2. As a sub:Hitute, the Class l inner body band (natural or white) or a plastic simulated wood pulp body band may be uaed.

Para 3.3.9.1 and 3/3/9.2 Cotton Tht"ead Cla~n; l (gray: cap) u.nd Clasa 2 (white ea.pl sho.uld use blacK and white thr/:i.,;a respectively, not white and blae'k as stated.

Para 3, 3.12.1 Chin Strap Class 1. Add: See Ji'igure 1 for 3hape and placement of loops.

Para 3~3.12.2 Chin Strap Class 2. Chin straps for Class 2 caps will be supplied to vendor by Cadet Services Division.

Para 3. 3.19 Buttons. But tone will be supplied to vendor by Cadet Services Division.

Para 3.3.20 Insigni<'I.. Insignia will be supplied to vendor by Cadet Services Division.

Para 3.3.22 Nylon Grommet. ln ethyl vinyl ace~ate 11 0 11 shap~d grommet may be used as a substitute ror the nylon Grommet.

Pat'a. 3.6.7 Make Band & Para 3.6.8 Join Band to Quac-ter1> .

add: NOTE.- Any references to braid are for Class l cap only.

Para 3.6.10.2 a. Change title from ''Make Crown Welt and Join Quarters to Crown Class 2'' to "Join quarters to Crown Class 2."

. b. Delete last two· sentences of paragraph. 1/16" wire grommet is not required 1n Clasi 2 cap.

J>

'~··,' ~ I •• •••~,.. •· •·•~--·-•-··"'::'·'"'"" ••·' """~''' ""'" ' ..... , ... " , .......... ' ..... ····· ... ·""'"' ,, 99% P.02

Maureen.Flanagan Highlight

Maureen.Flanagan Highlight l.'.l/10/97

Bu Code Labels Characteristics:

I. · 3 of9 form.at.

2. Be affixed to each item so that it ca.n be read wiJ4out opening the package.

· 3. Ee easilv removed bvihe customer. . .

4. Remain intact while warehoused.

5. Size of io.bel sho11ld be lmge enc ugh to be r~ad but not massive. Size ~~ill b~ relative co iiize of item. E>timc.ted size: 2 ~r· x 3 W' ·

6. Labtl on carton. if possible. Lube! obv.iously displayed.

7. E(lch B;i.r Code ~hould ccm:i.in the following:

SARCODE (\vith Start & Stop Characters of " )

STOCK NUMBER

DESCRIPTION

SIZE I IF APPLICABLE )

S. A sample label for format is attached.

9. Must submit sample of your label for act:eptabi!ity.

NOU-16-2005 13:3?

SSY.

.. I .

1\ .

P.03

I

I ~Ell If /JI Ill~ lllll l!lll llm 11111111111111111m illll lllll l!lll llll IJll *840501 Y500356*

CAP, DRESS GRAY

SIZE: 6 7/8

NOV-16-2005 13:37

99Y. P.04

I

l. $COPE

U?iIFOFM O.UALITY CONTP.OL

PURCliA.SE D?SCRI?TIOll

FOR

CA!', SERV!CE, CADET

u:ic s-o:-S3 20 Mav i:;. 8 3.

l.l Sco'tle. This t11.ll'Cha.se.descri'tltion coven the Uni!orm St:r-li.ce Call :!o:r vea.r by Cadets o:r the United States Mi lit 11.l"'.'f Aca.d.el!\V".

1. 2 Classi fi cs.ti on. The ca.':ls shall be o! one ty'C'.! in the :followint class es and siz.es:

6-S/3 6-1/2 . ·;· ...... = .

6-3/L 6-7/B

Class l - CJ\llf:T, GRAY Cle.as 2 - CADJ?T 1 W~ITE ..

Schtdule of Sii~s i ..

1-118 ..

7-l/ii 7-3/8 .:. - · / , __ .

1-;/8 7-3/4 7-7/8

2 .l The rolloving doc\J.Tl)ents of the issue in effect on da.te of invitation for bids or re~uest. for t1ri:roosa.l, :fo:rm a 1:1a:rz or this tiurchase descr~ti~ion to the ei.."tent st1ec:i fied hereir.:

Si!'ECIFI.CATIONS ~.

FEDtl'..AL

V-T-276 ll-T-295

Tr-E-li89

TT-L-58

CCC-C-700

DDD-S-11519

PPP-B-636

PPP-1"'-320

NOV-16-2005 13:37

- Threa.d, Cotton

- Th.re a.d, N;rlon

- Zna.'lll!l,Alk.Vd, Gloss (For E~"terior and Inter:or 51.ll"fa.ces)

- La.oquer, S'Ora.vinji;, Clear a.id Pip;rnenttd (General Interior Use)

- Cloth, Coe.ted, Vin.yl Coa.t.ed (Arti!icizl L;i:e.ther)

' - ~indin~, Textil~. Cotton,~ia.s-Cut

- Box, Fibe~board

- Fibtrboa.rd; Corru~a.ted a.nd. 5olid, Sheet Stook (Contain~r Cra.d.e), and C:ut Sl:l 2.llU

98Y. P.06

. 'l.C 5-01-83 .'·' .. l-ky 19 83

MIL-C-368

M:lL-B-1563

MIL-S-3577

MIL-C-82252

- Cloth, Satin, Re.yon and Cloth, '!"•ill, ?.a;;on

- B\lttons, Insii;::i.ie. and Findin!!IS (USMA)

- SWeat·cand, Headwee.r: Leather

- Cloth, Brc.adcloth, Wool, a..•d Wool S:rnt11etic

PURCllASE DESCRIPTION

QMC P/D'ES 277 - Cloti'l, ·..iool., El-...stiqlle, Cadet t;:ra,y (USMA)

STAND.ARDS

MI.LITARY

MIL-STD-129 - Mai:kin,11: for Shi"Oment and Stora.I!.•

( Cot>ies of si:>eci:fiee.tions, standards, dra-.rin;:s, and "O\lblications reoi.d.red by S\J'O

'OJ.iers in co:mection vi th s"Cedfic "Orocurement :functions should be obtained from the "O:rocu:rini:; activity or as directed by the contractinl': officer.)

2. 2 Other 'OUblications. The tollovinl': document fo,-,,..s a "Oart of this "O\lrchase descri"Ption to the e>.."tent s"Oeci:fiod herein. Unless othenrise indicated, tl1e issue in effect on date of invitation for bids or re guest for "O:ronosal shall a"OlllY.

STAJ<DARO COLOR C.AliD OF AMERICA

(Awlication for co-oies should 'be ;i.,;dl'essed to States, Inc. , 200Ma.dison Avel)ue, New- York, NY

3, REOUIREMENTS

the Color Association of the United ioo16.)

3.1 Cui6e sa.mt:>le. Sa.moles, vhen furnished (see '6.3), are ~ohlY fo:r guidance a.id information to tile S'\l.'O'Olie:r. Variation from the "Ourchase descriutiou ma:r a:ocear in the sBl:lnle in v~ich case the nurchase descriution sha.11 i:overn. ·

3.2 Unifo~mity o~ ~Toduetion. !'he ~aterials, com~on~ut items~ and th~ finisned can shall meet or exceed the rnini;nu;n :req\lire:meIJts for the i":;em as suedfied in this 'D'Ul"chase des~l"i"Ction.

3, 3 Materials.

3. 3-1 Basic· material. Class l. The basic material for the bod.Y of the can shall

• be cadet gray (USMA), vool elastiaue cloth, confo:rminR to Ty"oe II, 19 o~. of OMC

F/'iJFJ; 277. '1'he crO'·"n end. the auarters sh>.11 be laminated to a nolyester/cotton drill fabric, weie;lline; 4. 0 ounc"s "Oer ;auare yard + io· ne:rcent. A vat er-ba.se late):

adhesive shall be \lSed to i:;e:in<!nently bend the fabrics so that no delaminl'.tion vill occur during normal \lSe.

In addition, the fusib.le interlinini;: shall b.ave a "Deel streni;;th of 20 o\lnc"" "Oer inch vhen tested. as snecified i:i Ta'oleIV of "Caral';ranh 4. 2.1. 2.

NOV-16-2005 1J:37 9% P.07

iJ C S-01-83 2 H;i.,y 1933

3. 3. 2 I\ll.Sic mate!'ial. c1 ..... s 2. Th.e 'basic ws.t.,:-ial shall be vin:;l oated clo-;;h (artificial leather) con:forlllin,;;; to Class 7, u.m:re"ted, ••hite, of CCC C-700, vith the follcn..-~ing exce~tions:

a. The widths of the base and co::i.ted cloths are not required.

b. !I:l:!e commnoial ~sis;n<.tion o:r the base cloth shall he 3. i o i:u 'Oer square :rard.

c. 'I"ne vei¢nt of the co!lted cloth shall be 15 .o ounc~s i:>er squ e ~rud

( minim'l.Ull).

d. Tne coating weiir.)rl; shdl be 12.0 ounces 'Oer square yard (l!li imum).

3. 3. 3.l Inn,;ir bod.v 'band. Cl;;.u l. Tne inner bod:r b::i.nd shall be o hio;h dgnsl.ty (linear) 'Oolyeth:rlene nlasti~ material meetin~ the reouirements of e I!I, Cla.lSs H, grade& l or 2 o! L-P-390, excent that low temneratw.·~ brit dielectric constant, dini"Oation fa.ctor <md thermal stress crackinii:

tiroµerties shall not a'Otll:f. The band she.11 be e:i..-truded, $trintied s lit or cut 2 + 1/16 inch wide with a thickness of .030 + .002 inch. The band hall be i:>er fcrated by 'PW!chino: or other me:ms in a ronetith·e tlattern as···ini>ro" imated by·tn:~ standard s:i.m"Ole vith the diameter of the holes as shovn by the stl!ll' ard aamule.

Not les~ than a 3/8 inch ma:ri;:in at tcro and bottoll! of band shall :rem in unperforated.

3.3,3.2 Inner 'bod:; bwa. Class 2. The mate::lal for th~ inn!lr bod band shall be COllTOOsed of a hif!h alllha. cellulos" 'l:OOd nuln sheet imlll'egnated "ith an oil-· :resistant and ne:rsnira.ticin-resist:int synthetic· :rubber binder and sh 11' conform to the requirement; S'Oeeified in Table II.

Table Il:. Material for Inner '.Bo6:t :Band

Cha.racteristi ~s

Thickness

Weight

Tearing strengt.h Mac:h:i.ne direction cri:iss dinc:tion

Tensile streni;ith ~lacl:! in e di :re ct ion Cron direction

Resistanee to aoi::elerated agini;;

P.esista.nce to ·..;e.ter

NOV-16-2005 13:37

liequi:n.ments

0 .OS ('!>lus 0. 003 Ot' minus 0 .002) in h i.u (nlus or min~s 0.15) llouods i:>er square inch

600 ii;ra!il.S, ll"i:i.nim;,m l , 000 IZI' :e.ms , ;ni. nimum llO i:>oundi i:>er inch o:r ·.rid.th, .Uni 60 t>ounfis "OU' inch of i:idth., minim·.

No evi(\ence ot emlirit.ct.lement or sti :!'enins e.nd no develonment. of stickiness or ~ la.mina.tion

No evidence ol.' shrinl:a.11:e or ·•a.rtlin (tolerance of 'lllus or mi ma l "Ctrcent)

3 ·- 98Y. P.09

UQ.C S-01-83

20 '11.l!..Y 1983

3.3.4.l Braid. Class l. 'I'l'ie Ca'O braid shall be flat, mohair, conforl:'~nR to tlle. tollO"ing requ:lrelllents.

Coloh 'l'he colo::- shall be black and shall she-~ ii:ood fa.tnes 5 to va.ter, lil!ht a.nd dr:Y' cleanini:t.

Width : l~ 3 /4 inches (full) .

W;1rt1: 22 S'Oools of 2 enes of lL0/2 mucerized cotton.

l'lra.idins: 8:; carriers, 2 ends 'Oer car:riu·, 2/30 moh3.i:r.

Pick;: 24 Weave: 2 over - 2 l.l.l'lde:r Weigb{: Not less thi!.."1 1 "t>o·.:nd.s 'Ile:- J:;rOH Ya.ri.I..

3.S.4.2 3ra.id. Class 2. The band shall be l-3/4 - 2 inches wide. ma.de of vhite vin,yl :f'la.t, simulated braid in a.cco:rda.nce with 11:ood. co1111Mircial 'D:ra.ctice.

:'J, 3, 5 Linini;;.

3.3,·5,1 Linina;. Class l. The material for lininl! the ea.'O Quarters and f1·ont stiffener shall be black rayon linin~ material conforlllin~ to'Cle.ss l or 2 of

. MIL-C-368. The material for lininll: the can e1·ovn shall be black rayon lininl( material..

3. 3. 5. 2 :t>inini::. Cla.s s 2. The matu1.a.l for linin;i: the can ~rovn and. front s ti f~ :t'ener shall be White. :ra.von linin1; ma:ce:rial confOl"ll'.ini:; to Class l or 2 o:r l1!l:.-C-3Q3, 3,3.6 Bind.ins.

3,3,6.1 ~indint. Cl&Ss l. The material ro:r to'O ed~e of ri-ont stiffener, sveat be.nd. reinfor~ing stri'P, bindi11~ or inner bod..Y band, e.nd :rein:forcinii: the .ioinin11;

seam of the lliile quarters lining slull be l inch wide, 'black, bi es cut, cotton cax11b:ric, con!ormin~ to.T.'!'Oe I, Class l or 2 of DDD-B-1199, and for r~inforein~ th~ haircloth to front .ioinint seam shall be 'blact:.;oia.s~cut, cotton t·,..ill, confonninll to T:y'pe IV, Class 2 of DDD-B-1199.

' . 3.3.6.2 Binding.' Class 2. The ma.t111ria.J. for toti ~d.i;;e or inner 'body 'band shall be l inch Wide, vin.Yl coated cloth (arti:tieial leather), con:forl!U.ni; to Class 7, untreated, white, of CCC-C-700.

3.3.7, Front stiffe~er.

3,3,7.1 Front stiffener. Class l. The f:ront sta:r shall 'be of hi>m density (lil'Jel!l.l") 'Pol.vetbYlene t)lastic material inutini:: the :rec,.i:remenh o:r ~e III, Class H, s:ra.des 1 o:r 2 of t-P-390, exce'Ot that lov temPerature brittleness,, didectr:!.c conetant, dissi'Oation hcto:r e.nd thermal stress c:rackini;: resistance ti:ro'Perties shall not &'lltil.Y. T:ne sta:;· ~h.al::. 'ba e;l.1:l'ud.ed.

3.3.7.2 :Front sti:t':f'ene::" Class 2. The front sta•• shall be c:ottop wart> end raYon for front sta.y and shall conform to M:i:L·C~l3¢75. w1an the o.);terna'\::e :ci.onci'ilam;tnt

·filling cloth is use4, the fabric shall conform to T';oe I of MIL-C-~3920.

NOV-16-2005 13:39 '38r. p. 0'3

UQC S-Ol-83 20 Ma.V 1963

S. 3. 8 C()j;t"n var" S,.'Hl ra.von fillin11 cloth or r::onofila;m•nt tillini;: cloth. The cotton varu e.nd re.von rillini:: cloth fol:' :t:ront sti..y shall ~onform to MIL-C-L 3675.

Wllen the alteniate monofil3"1ent fillin,i:: cloth is u>ed, the fabric shall conform to T;•pe I of MIL-C-~ 3920 .

3. 3,9 'I'hread.

3.3.:;i.1 Cotton thread. Clus l. Th.e th:rnd :to; sea.'1lino; and stitc:h:i.ni:; shall b~ cotton, machine.mercerized, sizes A e.nd O, conrow.l.ns; to T:;-oe IC2 of V-T-276.

The color shall· be i.rhite, sha.de M, cable no. 660L3 .ol" the Unit~d Sto:!:es Arm:;

Color Ca::.-d.

3. 3,9,2 ·Cotton threz.d. CllU!s 2. The tb:ru.ci for na.rr.im:; and stitchin,i:: sllall bt eotton, machine,me:rceriied, sizes A and 0 con!o:rmin~ to '!y'Pe IC2 of V-T-276.

The color sha.J.l be black &ha.de A.A, cable no. 65005 of the United Sta.tu Arm.v Color Card.

3,3,9. 3 t•:rlon thread. Class l. The thread :t.or tac:kinl!: front stitfui~r to blll'ld, .loining visor to c:e:c, tacking velt ends, l'ellini:: linint and attachin;; sweatba.'ld sha.ll 'o!! nylon, Ty-oe IV, si~e C, confe>rmini; to Table IV of V-T-295· • The thread

· eolor shall be black, shad.e AA, eable no. 660~3 of the United States Arrn.v Color Card excePt that for attachinl'; swe::i.tband it shall be brown to match the shade of the swea.tba.nd.

3. 3.9.4 N;rlon thread. Clau 2. The thread :t'o;r tacking :t'ront stiffener to band, joinin,ci: visor to c:a.i:i, tacking welt ends, :i:ellin.=: linint and atta.chinl!: sveatband shall be o:rlon, fype IV, sin C, conform.in~ to T'able IV or V-T-295. The thread color shall be vbite, sha(le M, cable 110. 65005 of th!! Un:i ted States A•·m:; Color Ca.rd excerot that for attaching swn.tba.nd. it shall be bro-.i:n to matcll the shade of the. sveatband. , 3.3.lO Markinf.!. Ee.ch ·ca'O s'.aa.J.1 be identified 'b:Y a. si;t mar!tinp;, sui:i'Ol1er's rr.a::-king and linen nal:le label or card.

3.,3.10.1 Siu marli:inr;. The size 1110.rk.ini;: ahall be lee;i'cl;r sta..iroed, ern'bosse:l.,or ma,v be s=ed ~cm.'llerci al 'Caller l::i.bel. 'lhe •.thole numbers shall be not leu tban l/4 inQh in height and f'rai:tions not leu than l/8 inch in heii:;ht. ~rhe she rn:a.rkin(O;

shall be i'lOSitioned on the outside of the $"'~eat'oa.nd 3/8 to· 1/2 inch f:rorn toi:> edl'e of the right or h:!'t o:r the bo.clt s.eam. · · ·

3. 3.10 .2 S\l'O'Oli!r ritarkinr:. The su'O'Plie!r ·.till m:i.rk tht cat> with size and elate in letters l/4 inch in height.

• 3,3.10.3 Adhesiv~ shade ticf:ets. Ailhesive slla.4~ tickets, "hen used tor shade markinP;, shall be 'll&i:iei:- with a thermo-activattd adhesive on one side that vill Vi":.hstand stea.:i: blocld.nl!; one:rations. Adhes·ive shaJ.l not discolor the material, and no a.d.htsh'' mass shall adhere to t.he material uPon removal of the ticket.

3, 3.11 'v'isor.

3.3.11.1 Visor.Class l ar.d Class 2 Cans. The visor shall consist o~ three Pieces· o:f i:r.e.taria.J., "W'h:ich shall 'be lo..mina.ted, 'OresslOil. and ;ioli:l.ed to :fori:"

NOV-16-2005 13•38 98% P.10

UQ.C 5-01-8 3

26 Ma,y 1983

3.3,11.2 TOl:l l:li~cel T'ne tOl:l l:llY shal.1 be l:lOromeric ~&•~rial. It shall b~ 'blade., homo11enow; l:lol.yuretha.ne reintoroed '-'ith l:loJ.:;ester and shall cor.ta.in no f'ru l:lluti3izer. [t shall "oe 60 + 5 mils thiclt and shall have a shin.v lu.th~r finish on tO'P side.! -

3.3.ll.3 Center l:litet. 'rne l:ll\Jl11'P!r l:le.l:ler shall be a hii;:h e.lnhe. c~llulose '-'OOa l:lul'P na:per \lhich ha$ 'bHri vet...;.reb saturated vith 10 to 15 tleroent b:r ... eii<ht chloroi:>rene latex. I The saturated l:la:on· shall have a bone dry "ei,d;t of o.62 +

0.062 'l)o\JllC..S !)er s~pare Yard a.id· e. thickntu of 0.022 :t.. 0.003 iilr:h. Tei;tini:;

shall be u sl:l~Cifii!d. in 4.2.l. . · .

3,3,11.4 · Eottom l:li~oe. The bottom l:liece shall be leather, corrected .s:ra.in cattlehide, Hattersr G1·un, sh.a.de 245, 5,5 to 6.5 O\Jl'lces, con:rcn:lnin.s: to T:roe :I!

of MIL-L-L354l. I

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' ' 3.3.ll.5 Lamination. The three l:lieces shall be laniinated. nth 'D'/:cox:rlin cement or latex to '!lroduce\ a 'Oerwment bond, and nlaced together, firr.il,Y t)ressed and molded to shiii:ie.· !

3.3.11.6 ~inllimi:. l'!be visor shall be bo'\llld vs.th .012 i;i:auge, 'blacll, tJlutic (vin.vll bind.in~. 3/~6 inch on the top a.nd l/4 inch on the \lllderside.

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' 3. 3.12 Chin st:ra'O.:

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3.3.12.1 Chin stra~. Cle.ss l. The ca'O shall be fitted ~ith a. noromeric black material. It shall!be 60 + 5 mils thick, 5/6 + l/16 inch ~ide. Tne ed~eJ and ta.ce finished vi.th embossed or beaded line. o;:;- u.ch end there shall be a 3/16 :!:.,l/16-1/32 inch a'Otrt~re,'1.lld the center shall be eQuidistant from the zids~.a.r.d 5/16 + l/32 inch trbm el'ld o:r ea~h stre:t:1 shall be 'Ol·ovid~r.i vith ~ rou..ided end - ' loo'O, cut in one l:liece. The lootl shall be closed vith one non-corrosive sta'Ole on the underside, r9:rming a loo'P on each end of the stral:l.

I ' 3.3.12. 2 Chin stra'P. CJ.11.ss 2. 'l'he chin str;;.'0$ shall conform to Class 2 or UQC

S-9·0. The chin mtra'Ps shall be·3.0 to ~.o ounce le&ther, conrorr.d.n~ to '.l';-ce l of MIL-t-~ 3541. •Tile st:ra\:l shall be made in t\lo i:>~!-ts, ea~h ;/8 inch in •"idth and 10 to 10-l/8 inches I in len.:th !l.nd shall be adjustable.

i • 3,3.13.1 Sweatband~ Class 1. The leather for the sweatband she.ll be sh~e'Pskin, dyed. & b:roi.'l'l Slade, i-5/8 (+ 1/8, -0), inches wide, con:rormini>: to MIL-S-3577.

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3,3;13.2 Sw-eatband! Class 2. 'l'lle swea.tbuid shall be of leather, 1-5/8 (+1/8, -o) inches vi Qt, cortfor.lini;; to Mit-S-3:S77, dy~d e. brCMn shade. The sweatband shall "be 'Oerfora.ted 'by 1lu4cilinp: or other 111eans in a· re-.:ietit;i.ve 'Ca.ttern 'l'ith 5 to 6 la.r;;e holes a.rid 25 to 30 smaller holes 'Cer three inehas in linear band.. A 5/16 in~h m.a.rgin et to'O and bottom of band sb.a.ll remain Wl'Cerfo:ra.t,ad.

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3.3.14 CrOll'n sll'Cno:i-t. The.ero-•n SU'C'Cort shall consist gf a •teel .,,ir: incloscd in a. n.vlon grolJllllet i:on:f'or~inp: to the fol).o-..rin;; require:menh \/'hen tu'l.ed as S'O~ci :ried in k.2.1

NOV-16-2005 13:39 98% P. 12

UQ.C S-01-83

20 May 1983

3,3,15 Steel "ire. '.ihe steel Vire sha.ll be sDrin~ steel 5/16 + l/16 inch vice end 0.020 !. 0.005 inch thick, c~-t to reoui:red £i~e to fit inu~ly, vithout ~is tortio11 to the ce:o. The wire shall be completely c:o·~ered With white eth:;l cell1J.l.ose, cellulose Dro"Pionats or cellulose acetate DrOPionate coatin~. The r:ouDl1D& shall be l.:!:, l/8 ioches lon.i:: a."ld ~inc or cadl:li1JJ!l coated to •ithetand 25 hours.ct the salt SDr'Y test.

3, 3. 16 Polyeth:,-lerie :film. Tll<!! materia.l for the cro'\.-n 'l:lrotector ·'l:lieee, the card hold.er, velt lining striD and. binding to'O edi:::e or haircloth ninforr.ement Dier.e i;hall be cut from clea.:r 'OOlYethylene film, 't:>olish~d ':rinhh ar,d. .ooho inch thick.

3,3.17 &lyelets.

3.3.17.1 · Ji!Yelets., Cla.u l. The e:ireletg shall be bra.~$ and ena.meleO. 'cl.a.ck.

l?:rio:r to coating, the eyelets shl!.ll be cleaned, degre&Sed and Prebared tor ena.:meling, using a Phos'Ohoric ;)Cid-detergent t:ri:>e of solution, :followed b;;

rinsing Md dr:rinli:. The eyelets shall be' coa:ted with la.cQuer,, confo:rming to Tyi:>e II, Clar;s 1 of :rt-L-58, or eniillnel, conforming to Class ~ or B of TT~E-489.

· 3.3.lT.2 E:(eleU. Class 2.

Prior to coating, the evi::l!ts enameling, using a i:>hosPhoric rinsing a.pd drying.

'!he eyeleu shall be 'br.e.ss and enam~ltd vhit11.

shall be clee.ned, de&reased and i:>re"Pared tor a~id~aeterp;ent tYPe o:C' solution, :C'olloveii. by

3,3.18 Ya.i;her. The uasher for backing the !ront insi~ia. eyelet shall 'be br~ss and shall !it ovil!l' the eydet and be clincl1ed.. '

3.3.19 Butto!'lS. 1'he buttons for the cau shall be ea"O, cadet, 25-line (lJ.S.N.A.), conforming to fyDe II, Class 6 of MIL-B-1563.

3,3,20 lnsiimia. The ins.ii;;r.iia for the cap shall be caP, eadet, uniform (U.s.~:.A.), confo:rmioi:; to l'.Yl>e I, Class 2 of HIL-E-1563.

· 3.3.21 Tie 'bov.~; 'i.'he·ti~ bow shall be l/4 inch bn!..id!d r°"Yon ribbon, eyed a brCMn shade to hamonite vi th c:olo:r" of $'-'H.tband.

3,3,22 .11'.'tlon R:tommet. Tne gi:-Olllill!t for Vhite i;:a'O onl:; shi!.ll 'be com"Oosed or 11:vlon filling yarns and cotton wan yarns braided 1:0 form a 1:rom.-n11t, l).'01:>2·oxinatelY ~/L inch in dia.meter. The fillin~ :vanis shall be of clear nylon monofile.m.ent, 0.012 .:!: 0.0005 inch thick in diameter, con!ormirig to Class N, 'l'y'P~ II of H-S-951, except the cut l""ict.h desii;na:tion t.ho.ll not 11.D't:ij,y. Th" ··ar'P yarns ·shall be 12 + l/2 co\lnt sin,s;les ca.:rded cotton. 'Iha p;rommet sh<l.11 be mo.de on a. 44 or 48 c.ar1·iei· bra.idei:-, with carriers braidini;: ir. Pairs vith a l/l \Je.a.·,e with one O.Ol2 inch diameter n:rlon monofilament end. '!;!er ca:r'riei:-: or a 24 carrhr braidei:- vith car l"ier$ 'bra.i~ing in "Dairs on a 1/l veave with two 0.012 inch O.ia.~eter nylon mono tila.r.:ent ends 'Iler can·i.er. Not less tha."l eight •.rart>s of 2 end.s each o:!' cotton Yarn shall be interm.ittentl..Y sµac:ed around. the eil"Ql.1'11ferencs interlacini;~. ·~!:.ere ~ha.ll be not less than 5 Picks oer inch in the rela:.::ed. state. The end.$ or the grommet shall be joined by the ui;e of vcod. or coi:-k 'Plui;s, la.mini;.te<i ':l'll.t>er 1·ino;s, o:r: othe:r siJ.i ta'ole material to insure i:>ro"Per closure of the gromnet, T

NOU-16-2005 13:38 99% P.11

U,'l.c s-01-83 20 May 1983

3,3,2:; Crovn '"'lt.: The :natel"ial for the ero-.rn welt (see 3.3.16) shall be bla:k wool facing cloth, : confo:rn,in.c:; to T";·oe I, .Cla.:;;s 1 o:t: MIL-C-.92252.

3.~ Desi£?. The da'O sllall be U.S.M.A. •er\-:lee eao r.iodel, ccnforo.in!; in style and sha'Oe to the sealed standard and as sho-•ll by fir.ures.

3, 5 F11<1Ji-es. Fi,ll:ures ara .furnish"d for in:fo,..,,..z.tion '0Ur'Oo3es only. Tc t'~e e;:te::t of any inconsistendies betr111'een the writ.ten -ourc:hase d.escri-ction. ar.id the :fiAu:r-es, the "'>"itten ourch~e descrintion shall ,zcvern.

3.6 Manufa.~wing io,,~i-ati~s reouir~nents. The cao:i shall be raade in acccrci.ance with the s'tandard si.amru e o.nd the o..,e.,at ions liStef. herein. The e;,;act :;eouence need not be fcllo"'\d.

3.6 .1 Tlwe ad bnoat.6 a.">d encls of S'ilOJT'S. Ends of all Se:l.llls e!ld ;;tit chin.I':, when net cau,w:ht in otheti seal!'.s or stitchini;, shall be bacY.tacked not leso t)l:in 1/4 inch. Tb.res.rl 'Jrea.k.s shall be secured by stitchini; back of each end not le~z tha.n 1/2 inch. Thei ends of a continuous line o:f stitcbini;; shall be overla'Olled not less then 1/2 inch.

3.6.2 Cuttins.. Cut the crown t>iece "ith the len · h in the direction of the \:::in> ar.d th~ quarters a~~oss the ¥~~~- Cut the oody band vith or acro~s th~ varo, 3 inche~ in vidth a.nd.' 3/4 inc!l lon,;;!!r than the circumference of the inner bow 'Ja. .. d.

Cut the cro-"'11 t>roteptor t>iece for size 6-3/8, · 8-3/4 inches loni; .and 7-3/4 inches wide, and each of th.:. remainini; cat> sizes in len,<;ths and ·•idths of 1/8 inch inc•e ments, and C"1t the card holder 4 by 2 inches. - Cut the cro·.m linin/.1 of bi;inled.

lining material with the leni::th in the direction of ths varu and the size or the cro•'Il. Cut the querters linin~ en the bis.s 5 inches vide and of sufficient leni;th for ea.ch indi·Jidual si1e. Cut the haircloth for front ouarters reinforce ment on the bias l-jf /8 inches wide and 3 inches lon~er than the tvo front cua.rters.

Cut the Velt of cadet i:ray cloth and the. striu of DOlyeth;;lene film userl in the attachment of the visor 1-5/16 inches vid.e a.nd l .ir.eh ionli:er than the lenii:th of the visi;ir. Cut th!!j velt of bro".ln cotton cloth and the stri"D o:f "Oclyethylene film useC. in the ·attachl!lent cf the visor 1-5/16 inches ·.ride and l inch longer than the leni;th of the visor~ Cut the fiberboard for reinforcin~ the visor welt l/L inch l(iil.e and the length i of the velt' ui .. ce. Cut the cotton "art> a.'>d rayon cloth or moncfilament fillin~ s'tiffenin6 so that the <''1Ycn fillin~.shall be vertic~l in the finished. sti:ffoner. Cut the bra.id the len;;th of the bed:; b.and. .Cu'i: the TJolyethylene plastiih material for the fron~ stiffener in the var-o ·ai'rection.

I tr 3.6. 3 Make front stiffener. Cla:;s l. Positii;,n the hit;h d•r.~itY linea::- "Pol.v ethYlene a.nd synth~tic haircloth with the l inch tvin vire c~ntered bet"een the t>lies \:ith a 3/8 in6h t·.:in v:.re on each -:dge with tile too edge of the twin ···ires 1/4 to 3/8 inch belov the toi:> edge of the t~o ~lies of stiffener. Seam 'i:i:>geth~r ·.:ith three ::c::i'tlls or St.i-:chin.i:;: - one ro·v1 throu$:h the center ot th!! l :..nch vire and one rev 1/8 inch from each Gide throuG}l the ,j,;,dd.le o:f the 3/8 inch stiffener. · Position strip of l jinch ·oies binding on the front and be.ck of th;:, front stiffener vi.th the ti:>p edge of the strios e~'"::ending l/L to 3/8 incb above the too ed~e or .stitf~ne:r and S!!am ~trips i·o s"tiffene:r l/L to 3/8 inch below the to-P ed~e th:rou~ the .stiffener and a 1second ret.t throu.<:h the "oindin;: onl,y. The :f•ont stiffener sh!.ll ;;ieasure 4-1/2 + 1/4 inches "ide at the tot>, 2-3/4 + 1/4 inches vi de :;.t bot'tolll, and- li .+- 1/4 '.ini:hes high at c~nt~l"- The t.o"C o:- s'tit:fene:r $hc.ll conform to the c·~rvature of !the c,-o.,.,, and the bottom shall be stra.ii;ht.

NOV-16-2005 13:39

99% P.13

•.t' u~c s-01-83 20 Na:r 1963

3.6.3.1 Make front. Stiff~nl!r. Clz..ss 2 .. Position the bith d~nsity litie~r 'POl.Y ethylene i?.nd synthetic haircloth vi th the l, ir.ch t·•in •.rire centered bet.,.een th" nlies and with the ton edge of the t..rin vire 1/4 to 3/8 inch belou the to"O ed~e of the two Plies of stiffener. Seam together vith three ro-JS of stitchin~ -one row thro~ center of twin "ire and one rov 1/8 inch from e~ch side edge or stif!'e:ne:-. Position !stI"iti o~ l inch. Dia~ binding on the front ;.nd. back o:r .the front stiffener vi th !the to"O ed&e of the stri 'OS ertending 1/4 to 3/8 inch a."oo·,ce tap edge of stiffene~ and seam stri"Os to stiffener 1/4 to 3/8 inch below th~ tO"O eciji;e through the stiffener and a second ro<o· throu~,h the bindin~· only. The front stiffener Shall measure 3 + 1/4 inch at the to"O, 1-1/2 + l/L incl1 ,J"ide at bottom, and 4 ... 1/4 inches Ji~ at eenter. Tue to'O of st~ffirner-shall conform to th~ curvatllre o:f the c.ro"'"n and the 'iiottore. shcl.l be stn.~i:ht. ·

' 3.6.4 Make inner body b~.nd. Fold a strio of bias bindin~ over each edp;e and on~ end of the inner 'Plastic body band and stitch 1/4 to 5/16 inch from edi::e catching both edp;es of the binding. A 3/8 inch twin. uire u:i:ll be sevn in 1 inch from the toP edge. Overla.µ the ends of the inner body band l inch ·.rith the bou.nd end on inside o:f band and sea.'1:1 toi:;etl1er vith a ro" of stitching. on each end of bMd, ·3 to 5 inches in lengtb. Tne inner body ba.nd shall be 2-1/4 (+ 1/16, -0) inches in vidth and cut to p:i-o'Per lenr;th for each size or ca."O. ·

3,6.5 Mak~ crovn. Center the c::-o•'ll ';lrote::tor lliece on the croll'll. linin~ e.nd stitch a.ro'Ulld the circv:inference 1/8. + 1/16 inch from edp;e. Position the ca.rd holder on the crovn "Orotector "Oiece ;;ith t'1e bottom edge 2-1/4 + 1/8 inch"s fro:n the front at center and stitch on three sides 1/16 to l/8 inch f:t"om edge, leavini::

one o:fthe 2-ioch ends onen for insertion of ca.:rd. Th" stitching s:1,all ·oe throui;."L the crOV!l "Orotector ~iece a.nd oroun linin~. The finished cro-.m lining shall b~ ri tted smoothlv and e~enl;' onto the cro><'ll, "Oiece a.nd basted.

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3.6.6 Join ouartersL Join quarters of ca.n and nress the ,seamg O'Oen and :flat •~th llressing iron. '

3,6. 'T Make band. Position braid on band vi th the ton ed,o;e of braid l/8 ( +1/l6, -0) inch from to"O ect~e o.f blllld and seam to bane •ith stitchini;o; 1/32 to 1/16 inch from each edge of~)irfaid. Join ends of :iand, catching the en1is of braid in the stitching. Press seiaJn oµen :i.nd flat with a "Oressing iron.

3.6.8 Join band

catching the to"O to kiuart.ers. JoiL to't> ecl.i.e of band to bottom eO.;:e or Quert.e::-s, edge of the braid in the stitchini::. I .

3. 6. 9 Ma...\:e rii!i nforciemiants for oua.rt~rs. Bind to'O edge of ha.irclotb. reinforcement piece '4.t.h -oolyethylerie stri"O. Press on haircloth to fror:.t ed.e:e of Qua.rt.er.

3.6 .10 !fake croi.rn J..1t a11d .1oin auarters to crovn.

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3.6.10.1 t1z.ke ·cro-.rrii ·we.;tt ;!.rid .1oin auarters to cro'l.'n. · Class l. fold a •tri"O of black. facing ma.teri<ll 1/2 to 5/8 inch >ride and sini<le .;titch 1/16 from welt e!l,;e.

Po6ition welt on ord.rn edi:;e and sea:n to c~ovn 1/16 from ed~e. Pooition auarters on cro~.:n ·..rit:i. "1.l"Sl't !Jn ·oet,...re~n) an.d o\:.ter eO..e;es even a.r.d sin.cle stitch a:::-ound ed.ize through ~alt and crJ~n. Position t~ill bin6in.g on f<ont ~uartsrs 1/8 inch from

NOU-16-2005 13=40 99% P.14

UQ.C S-01-53

?.0° May 1983 edga o! c:ro\ll'l e.nd sdam l/16 to 1/8 :.nch fl:cme:!-"e thro\.\ii;h all 'Illies. •7ith ha.ircloth inaert•d Under tvill binding, se""1 vadding to c:ro·.in thro\.\;:;il all "Plies to circu::n:rs::r~llce of cati .. Center ·the frout .o~i:rfenei ori th~ Quarters with t.be vide -part df :tront stiffen~r even "'"ith edge o:f' w·e.ddin~ and se~'Tl through all 'llliu. !seam the quarters linini; to th~ cro\J'n or; ~be under~ide, l:eei;ini; the o·.iter ed..:u aven, 'l'i th stitchini; throul;h all t>lies. '.Curn linini':

ove:r th" s.roam and stJti.tC:'\ .throuir,h U:L"11 a.llow&nce. Cut l/16 inch ·wire r::1·ommet to Pro'ller length wi~n tht ends abutt!d and cl~'ll1)ed. Ins~rt wire ~roimnet bet"1een the cr~n add in:;i.de V$lt. · · ·

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3.6.10.2

Malte Cr"'-'ri ·.relt and .join ouarters to or(l'Jn. ·Claza 2.

a. Tne er= shla:!.l b<1: .ioin!!id to th<e i"ront anCi the two sides vith not more than " 1/4 inch se~. 'l'ne sea.ms shall be 'llr~ned o1:len ·.nth e. heat'!d il•on o:r t>ressing wa.chine.

b. The seam shall. be stitched on each side l/16 inch a:round the ci·ovn, catching on the bott!om the folC.ed ta"De o:r she.11 be stitched llith a doubli!' r.eedle, catching the folded ~'""' on the lll'lli!:rside. The ends of the double stitchini<;

shall extind l inch ibe:rond. the end of tbe taue. with f,ail:'doth 10reGsed on to fused ma.tel:'ial o:f't:nei main cloth, Sl!am to crovn throwm all "Dlie:o to cirC'.llJlfe;ence of can. Center the ~rent stiffener on the ouarters vith the vide nart. of front stiffener even with lea.ge '1.l'ld seam throu$ all t>lies. Seam the auarters linini::

I to the crovn on the ill!ld.,rside, k.,enini>: the outer edt;e~ even, with stitchin,:

through all nlies. ii:'u::'Tl linini;: over th~ seam and stitc:h throui:h s"""' ~lo,.,a.nce.

Cut 1/16 inch vir= grommet to Proner len~h ·~th the ends abutted and cla.mned.

Insert vire /n'O?nmet ~etveen the c:rovn and inside velt.

3.6 .ll Insert inner 'boil..Y bt.nd and tack fi·ont ioti!f!!ne:-. I:-1se1·t inner bod:i oan~ int.o Ct.1', "OUll botto)n 01: b3.l'ld ti11h:t.ly over bottom e&ii:e or .inner 'bodY b&nd nnd stitch throucll braid) l/32 (+ l/32, -0) inch :f'rorn bottom ed~e o:f braid, cat.chin;:

the inner bod,v ba:nd in. the stitching. The bottom ed;:e of b"z-eid shall finish l/S inch ( + l/16, -o) :ri·pm bottom edi:;e o~ band.. Tack front stiffener to band through braid, ad.l a~ent to blind and. ~uarters ,joining zeam, not throue;h Quart en, i

3.6.12 Ma.ke viso~ ,)elt and a.tu.ch to viso:r. Cut a strin o:f' the basic :fa.bric l + l/8 inches lon1.1:er than the visor and 1-5/16 + :./8 inches vide. :Pold stril> in-half. le:ngth1,·ise. o!ver the stri"C of l/4 inch fiberboard. • Fold a. st:ri"O of the t>olyeth,ylene film inl bnlf lenl':thV:.n and seam to one Giti;o of the "elt str:Lti.

Position com:Dleted w elt on the underside of visor vith tha nolyethylene film

Stri'D .next to \"l$or anli the :f'olded Eld,!:e of fa.bric l/~ ;!:_ l/l6 inch I°'rOl1l unfini:;hed edge of' the visor and! stitch throu,;;h visor.

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• 3.6.13 Set visor. Position th<'! visor so that the center is in alii::-nment -Jith eenter :front sea.n1 of: ca"C>. The ani;le between the :!'rent c:a.'ll :;.nd Vi.so::- shall b:l 140 il.egreem. Join the vl$or to can l/16 inch from bottom ed1t11 of braid throw' velt, visor anll. ce:o b;y stitching v:ith l6 i:.o 20 stitchas. Tne ends of the stitching sha.:tl be secure~y ta.broed. '.!he vi5or shall finish l-7/8 + l/6 inches Yide at center. Ea.ch vtlt ehd Shall be stitched to ":.he end a."Jd enC.s held ilown Vith b\.\tton socltet Post.s, i

NOV-16-2005 13•40 98% P.15

UQC S-01-23

20 Ma:r 19 c 3

3.6.14 FinisH liniD5. Turn in the bo~to~ ot linin~ and !ell ~o ca~ 1/~ iLch a.bo-1e the: botto:. ed.~~ of ba.o.C., fo:rmin~ 7 to 9 -oleats.

3.6.1; Set e~relets ·I Position one eJ-eli::!t in iron~ ot cau 1 c!ntered. on the· front seu o'!' gua:rt.e:.--s and 13/16 + 1/16 inch i"co'\ .. e- 'toi;i ed~e of' b~aid:~ m.e:c.i.\lr~d to center of e~relet. -r..1e e~fe.!.'!:.~ s"no.11 be ins!rt~d thrc:r:..!~ cau ;::nd, stiffejj~::- a..l'Jd :.ac:::ked -::;ith a b:-ass f&.s:her. Posit.ion t·.Jo eyela~s on ea.en ~id~ of ca:o lti::· .. :3.'.'~· b=:t:ween the c:-ovn S!7a: a:o.C ·oand s~ui W"it.h each e:felet 1 ~ 1/8 inch on ea::r.. si5.i' of 'the .i:iide Qua.rte~ jseam an.d. clinch~d. throu~ ca'O) 7..ra.:iC.in~ and lininf,;.

3 .6.16 .~.tt~~!"! c!iin lstra:o ariZ ·o,,.tt.t.o~s. ?uncl-:i ~ sraa.:.l hcl~ in e~cb. si~ of ca~ throu."1 inn"r ·ooa:,• l:iz..-,c. :!nd cc.n 5-l/2 .i. l/5 in~he:; ea:h Gid• of cents:- :'.'ront !lleasured :from cgnte~ of ca'O to ce:it"r of '0\!...'16 hole c.nd 3/8 ( .j. l/16. -0) inch from botto:rU edge of ::ca'P l::lee.su:i.-~c. from ou.t.er edF;e of button 'to c.;;.-o ed.c;e. lns~:-t the 'button zocket "00st. ~d St.2.nle t"1o black ?t-etal sta-ol2s to the inner bo5y ;and. The chin strdu shall be snu~ly fitt=e and buttons shall be scr•w=d into the -posts so that t~e button insignia. is in a.n uoriPJ,t "tlositio~.

J.6 .l i Ma.k" svec.tband .. nd set into >:!.'O. Abut the ends of the s"ea:tban:i and join vi th a ro;,: o! i.iszag stitchinit;> c:a"t.~hin~ the tie bO\J a.t t'h.e "-'.i:rog:r edg~, and r=inforced vith a strin of l inch bias bin:iin~ on the und~r;ide of th• sveatban~.

Fell the sv~atband :Lr.to th~ e~:o,. so tn.m.t th~ sJ~iti:hin.£; .iho.ll not b~ visibl~ or.1 outsiO.e or c.a"O·, 2:ld I the s~eatband shall not ~oe·· e;..."tlos.ed belo\1' the ·oottora ~:!.:::e cf ca.u. Th• sea;n shall "oe at the center 'oack of co.n. Tne si.reo.tband sball fi~,ist 1-5/8 inches in widtt.

3.6.18 Atta.cl1 front insir.riia and in~en ro'.!.l ;:rol?'1::et. Atta.ch the insic:nia to fTont of ca:o, 'i:>ositioned so that insi;;nia is uDri.cilt for vhite ca'O or.lo"· Ir.sert :roll gro;nm:'t into crown of can. T'ne size O::;' CO.I> sh<!.ll "oe checked.

3.6.19 Clean ce:o. i T.:-i.~. thread ~nc.s. ?.!lXl\'."e loose th:-ea.r!s~ s"Oots 2-l""ld st:?..ins.

Vn~n sllad.~ ti~kets 3.r~ ':.!S.!i:!C.~ th~X shal~ "oe r~nio•\r~d o;:ithout iH.iu:-:i~ to the ti~te:-ia.1.

3-6~20 Ca:o 'Ir.~~~uretr?.~r.ts. Tn.e hei&,1it of ca:o at t;'ro!'it (measure6. at the tJoirit ·...rh:r:e ba.i."ld .ioins. i.-lsoJ:" toi ·oo-:-t.·om ed.ge of welt) sh:all ·oe 4 inches .. Tn~ -;..~id~h or o·;a..-ters at side seam (measur"d f:-om to'J ot "on.id to botto::i edi:;!l of -•elt) ~hall be 2-:/S inciie.s. i:!:.i!! Yidth ~! c:uart.~:-s a-:. ·oack ~e<ml (z:2u'Ul"er.i fro?n to-o eci.tz~ af "cand to botto:m edge o"r w·eit/) sba21 "oe 2-l/~ inch-es. Tni: ·-idth o'f tbe :rinished -car.d shall be 1-3/4 inches. Tne Hngth o:t visor (measured on u~e:- side) s'1all be 1-7 / 8 inchia£. T'ne angle ft' the visor (~ike::i. ·cet~'"een the ~ront. of cap and tb.~ ·1iso!") shall be 140 + 5 d.e~ees. Toe er<Nn shall f~nish 9-3/4 inches lon~ ""d 9-l/4 inches wicie for siz~ 6-3/8., vi th the leni:;ths a.nd ·~idtils. increased b:; l/S inch incr5!~ent.s for !a.chi s·iJbseQu~nt. ca:o si:e. T·cler.anc~ c~ all :neasure.r.i~r:ts shall ·oe +l/ 8, -0 inch.

3.6.21 ~roZ"r.l~t ~wskur~m~nts. Fo~ & si:e 6-3/8, th~~~~~ m!azu:~~nt ~Cal: be 20~1/8 .!. l/4 inches!, tb~ c.ut l~n~h of t:i.e: :i:-o!..:.. €::rooi.-et shall ·05! 26..:1/L. { + 3/8 i

- i/B) incli2s en-=. ~h~ c\lt lenrth a't uncO'\"Sl"ed •:.i.r~ G'1•o:nm:!:t shall be 3.1-1/2 ~ !./8

' -inch ~s. T"ne h~a.t. m,a.a.su=-~r:.t;; th all ·o~ in~:r-tas'!.d "o~l 3/S inch in-:re?Ct:rt;> i"or !:!a.ch subs!'que:nt e.e.'9 size: ex~e~. for Si:i:.'! 7-7/5 '-•hich shz.ll ·o~ 2L-5/8 ir..::hes.

ll ·-

NOV-16-2005 1~'40 987. P.16

Ut<C S-Ol-83 20 ,May 1983

Tile roll grommet ler.l!!:tha shall be ir,cree.sed. by 3/8 inch ineremel'ltS !or eicch sub sequent siza. The unoovtted wire ~romrntt l~n~hs shall in~~e:u:~ to 32 inahaS for size 6~3/4 and i'ncreue "oy l/'2 inch iMrem~nts !or eve::-y otlar ceP $~:;.e.

' 4.l Resi:ionsibility tfor insi:iection. Unlus other.tise S'llecified in the contract or ll\.li·c:hase order, the suPolicris restionaible fo':' the ller:formo.nce of all insotc~ tion reauire:ments u\ s'lleci!hd. henin. :t:xcel'.lt· as othex--·ise S'Oec.ified. in the contract or order,th~ su1:rolier ma.:; use his own ·or 811.Y other facilities suito.ble to1· the 'Pe1·fonna.oce of th• l.ns'Oection reQuii·eir.c:r.ts specified herein, Wlltss d.isa:ollroved by the Gpve:rnment. The G.overnrnent r<lservu the ri,)1t to 'Oe:ri'o:rm a.n:r of the i:-umections s).t forth in th9 s-oeci:Ci.ca.tion "he:re su~h ins'Ooctions :tl"lil deemed necessary to 11.zsure sutmlies and n:rviees con:t'oni: to 'Ol'tsc:-ibed. rei:iuir..,ment~.

I . . '

~.l.l Certificates o~ com"Oliance. Where certi!icates of cornllliance ara submitted, th!!! Government regei-f-'es the :ri/l:ht to che.ck test such it~ms to dete•·mine the vll.lidity of the cex-t~:f'ication.

I

4.2 Qua.l.itY conformance ins'Otction.

11.2.1 Sam"Oling a.nd ~ns"Oeotion 'Ori:""isions. Sarnt>lini;; :).!ld insllect.ion shall be -oer for.ll11:d in acco:rdancei vi th HI:L·STD~ST.

4.2.l.1 Com'Oonent and material in5'0ection. In accordance with 4.1 above, com- 'OOnents and materials shell be tested in accordance vith all the :requirements of referenced S'Qecifi~a:i::ior:.s, drawin!'S and standards unless otber-•iu exi:lµO.ed, amended, modified or! qualified. in thi$ s"Oer.:ifica.tion or a:o1'1ica.ble ourche..e document. In additi6n,testing shall be 'ller:fo:nued on com"Oon~nts listed in Table IV :for characteristics rioted. Whereever ati~licable, tests shall be conducted in accordance vith methods Prescribed in f?D-STD-l9l as listed in Table rv, except that the :res'Ults of i:he 'liQ,Y$:l.ca.l testin11; o:f the "Ool.veth:rlene o'btiiLined under testini;;

con!l.itions defined ih FED-STD-~06 or FED-STD-601 ..rill be aece"Ota.ble, ei:.cetit in tht cue of c'!isoute. In: di.si;ute casn, tests sh:a.11 be conducted 11ith both tb1: Sllecimen

. I and test a:cmarat"US: under sta.nC.:ud conditions as defined in FED-STD-191 · Exce'Ot vhere otheX'l'ise stiecl.fied, all testiru:; ncuirements all'Ol:f to the sa!ll'Ole unit. All test re"Oorta shall cbntain the ind.ivi~ual values utilized in exo:ressin~ the final results. i • i.. 2 •. l.2 .· 15arntiline :ro~ testin1::. Unless otherviu s'Oecified in subsiclia.r:r a"Oeci~ !ica.tioris, senroling $hal1 be in accorcance with Table III. The lot shall be une.ecei:>table ir one ~r l!lore S'1lll'Ole units :rai1 to meet U."lY" test requirement s1H1ci fiec. The l.Ulit !or t~"'Oressinc the lot siz~s a.~d s~~ole u.~it r6r testing ea.~h comtJonent shall be· in acco:rdance with at1Plic11.blt subsieii.al-:Y soec'l.di;i!::.1ons s.r.d os fol1ows :

NOU-16-2005 13:41 98% P.17

Table III.

Con!'oonent

' :i:nn!lr body band (?ol:YlilthYlene)

Sli"aatb.an a

Visorli

E:relets

W;u;l:ler ( e:rel et )

S\11>1.tband reinforcement 11tri-o (cotton urint or slieeting cloth, coated or uncoated)

Cotton varll and monofila.tnent nylon

· tilling cloth (vhe~ all"Olicable)

Table Dl. Tei;t methods . Cl2Ss 1

Lot

Com'Oonent '. Cha:racteristic

Fusible Interlining fused Adhesion to b ai; is cloth

Ma.teria.l tor in.ne·r body band.

Width.

Thi ck.n es s Finish Stiffness Ben din&

Will.th Ma.:r,P.n siz.e itX"Ores.sed as

Each

Ee.ch

'.E::i.ch

Gross

Gross

Yards

Yard;s

Each

Requirement tiataizra:ch

3.3.1

3,3.3 3,3.3 3.3.3 3.;i.3 3.3.3

3·. 3.13 . 3. 3. l.3

Visor binding Material identi:f'ic;:.tion Width

3,3, ll.6

3. 3. ll. IS l!::falati; Ha.teria.l identi;fieation Finish

3. 3. l T 3, 3. l 7

Color 3 ,';. l 7 Dimension :;,. 3. 1 T

Washers , 3.:3. lB

6:a.m-ole

'38%

•JQC s-01-83 20 l.\a.y 19 83

U.'1 it ·ror "te;r;tin~

7 each

7 ea.ch

3 each

15 each

10 each l 'yd. linea.r

1/b. Yd. tu11 ·vidt:1

1 each

Teat n.11:thod or ll:rocedure

;95l

;030 Visual'?)

4.:J.l 4.J.2

Hanul!.l gj

1;} Visua~ gr Vi;ua.l SJ Han1,1a.l £/

P. l8 uoc s-01-8;;

20 Ma'./ 19 83

TabJ:e IV. Te•t. methods. Clus l (Continued)

Corrgonent

Cot.ton warp and mono:f.'ila.ment nyl~n cloth (whan applic111.ble)

Polyethylene, high d. ensi ty (!or inner bcdy bani)

Linear poly- .. ethylene or polypropylene

Visor

Cro'-"n suppoi:~

Grollll!let

Characteristic

Weight Threads per inch:

- warp

- !:i.l.lin£ Weave Stil'!ness

Width Th:i.ekne:;; s Stit'!ness

, Material identification

· Color

Thickness

ReqUiremen" "Oaraara'Oh

3,3,9 3,3 ,9

3.:3.3 3.3,3 3.3,3 .

3,3,3 3,3,3 3,3.3

No, o:f.' layers 3 ,3 ,l l Construction 3,3.ll Plumper paper: ;i.3.ll

- Material identification

- Weight

- Thickr:.u.s

Steel wire Mate.rial ide.ntific:ation Dimensions Coating identification ,Coating color Coupling siz.a Couplin& coating Corrosion resistance

Identifi~ation of nylon Ide.n•ification of ~otton Diameter Nwb ar of carriers Ends pe.r cai:rier Warps Picks pe.r inc:h

3.J.14 3.3.14 3.3.14 3.J.lli 3,3,14· 3.3.14 3.3.14 3.3.14

3.3.22 3.3.22 3.3.22 3.:i.22 3.3.22 3.3.22 3.3.22

Test method

·Visual

2121 (FED-STD-601).

2011 (FED-STD-601)

4.3.1

y. .

Visual 2) .

2011 (FED-STD-601)

CoUnt -:J/ Visual l/ y 4,3,2

173 (UU-P-31)

l/ Measurement 11 l/ Visual 3/ Measureient 3/ l/ - Sll (FED-STD•l51)

1330 4/ 1200 - Visual 2/ Coun; 37 Count 3/ Couru; "fl Count 1J l/ Five (5) determinations shall be made from each sample. unit and the usults reported as the average. of the five de.te.t'1llinations to the. nearest 0. Ol ounc:e per square foot.

]J One dste.:111ination'! shall be made from each u.i:ple. unit ond the results l:eported ai!i "pass"or "fail", All fail.ure.s to be. described.

NOV-16-2005 13:41 98% P.19

TJQC S-{)1-E,3

ZO l-i1'Y 192·3 di IJ.:le determination\ sl".all ·oe Wi:.C.e t:-om et.ch sarr::ole Ul"l~t ar..C. t::~ re~ults :te1)c:·te:1 to the nearest •holel nWllber.

i

"iJ Unless otha:l'"""'"i~11.~ k~11cit'ied, a c'!rtifii:ati: of cor.mliat.ice sh.all 'be s'.lbr.:1itt.ecl ar..d ' ~ill be acce~table f~~ the st&ted·cha~acteristics.

4. 3 Tests.

4, :i. l Pol.veth:~lene !:tnn~r bnd,v 'ca.nd sti:ffne•u. 'l'11e band. shall be tnhd for stifi'~ ness at :room temnerature accord.in~ to FED-STD-311, ~ethod 42ll, us1n~ a s~a.., l~n~th ot l.O inch,;1. moment! weii;ht or l.O ineh-noll!lds Ol'ld mcHi.surin::: the lo:id et 20° on the ani:;ul:;;.r de:t:::.ection sicai.e.

I

L,3,1.1 Perforate<!. ibe.nil. The test 'l)iece sho.J.l ba a section of the bancl, l inch;;.

O.OVi inch vide, 4 :i!nches long 11.nd the thick.ness o:r the band. It shall ce cut fNm the c1mter 'Cart of ~he "O<tnd containini: -:ie:rfor:itioos and tlle cut edi;:~s ma:r contain .

t>erforation•. The -!;;'"'1ickness sho.ll "" measured to OJ'l accu:ra.c~' of ,. 0 .001 inch, usi115 method B of ASTM D 3T4-68 at not less tha.n five t>Oints distributed both &c:ro~s the vidth of !the sam:;le and along its leni:;th,' anii the. e.v-::ral(e thicknes3 recorded for each teGt uiece.

i

~.3.2 ·Pol:reth·rl-en!! iinn!r 'bod~t band bendini:: te~t~ The- test is run on five :fcur inch :Loni; t>iece~ of; th., t>erfora.ted 'oa.nd. Each t>i!!ce shall be bent a.crooo its \Jid<::h at lea.st 160° ·a.roWld a :nO!t.U test mandrel, a roun1 metal bar measurin;; l/8 inch in diameter. 'l'he t>iec!! 1 i;hall ·o,. nressed firmly a.;:;ainst the r.oa.ndrel and til~ bend me.de at the location of ihe t>erforations. Ea.ch niece shall ':le e:x:a..i;ind. for crac!{S, both -while bent and after remot"inl': from the test. The test shall be run l:t. '.JOF. The s~ecimen shall be strai~htened to its ori~inal 'Oosition a£te:r remo•al from •he mandrel. All sam:cles and the test 111andrel shall be ke'Ot in a cold bo;: at a t~l"'llerature of 0 + go7 £or not less th;in four hours before the test. The test sha.ll be run in thel cold bo:r., and the .sa:nrolu and mandrel handled onlY \Jith hn;r.v

I .

gloves so as to 'Orevent va:.rmini: or the sa.itllles durinQ; th·e test.

~- 3.3 Visor st.iffnbss. The stiffness of the ~-i3or she.J.l be tested s.s tollo,:s: . ' ,. I

~.3,3.1 St>ecimen. : The s-oecimen shall be 1 inch bv; inches a.'ld sh:i.ll "oe cut i'romthe mid.rile sectjion or tlle vise::-, not includini;: the sk~ved edr;~.

~.3,3.2 At>'ll:;i.ratus. The a~'lla.r~tu• used shall be as s'Oecified in Mithod 4211 of l'!:C-$'1'1'-311.

L. 3. 3. 3 l!':ror.edur~ .! Place th<!!