1.02 38DJ259301_00_A01.pdf

Ship/HULL NÔ{ Ship/HULL NAME JoN.

ICN: Rev: Key Op:

LHA -7 USS TRIPOLI 38DJA59303 I AOl

TITLE:

No.One Sewage Aspirator Pump Mechanical Seal; replace

JOB SPECIFICATION

Anticipated Award Date: Production Completion Date: PREPARING ACTIVITY:

SASEBOPOP Start Date: POP End Date:

PREPARED BY:

Y.KATAOKA

CODE

M_KA

DATE

1/15/2026

APPROVED BY:

S.MURAKAMI

CODE

S225

CONCURRED BY:

N.SASHI ._..-

CODE

S232

ASSIST PLANNER'S NAME:

M.YAMASHITA

CODE

E_YM

ASSIST PLANNER'S NAME: CODE

ASSIST PLANNER'S NAME: CODE

DESCRIPTION:

JSN(S): EROI -0496 CASREP #

SIF CONTACT: ALEJO HT3 I FRENCH HTC CWP # CCNS #

Approved by Date:J4N7,'( AVL: 6A1

LWC:

Work Completed

S/Force: Rate:

Ship Supt: Date:

Date:

SRF CONTROL NO.:________________________

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

1//i

All pages of this documents will change ICN from 38DJA59303 to 38DJ259301 where written as shown on this cover sheet.

All pages of this documents will change avail from 6A1 to 7J1 where written as shown on this cover sheet. text here

Sakura.Yamaguchi.ja Typewritten Text

38DJ259301

Sakura.Yamaguchi.ja Typewritten Text 09/11/2026

Sakura.Yamaguchi.ja Typewritten Text 12/18/2026

Sakura.Yamaguchi.ja Typewritten Text 01/29/2027

Sakura.Yamaguchi.ja Typewritten Text 10/13/2026

Sakura.Yamaguchi.ja Cross-Out

Sakura.Yamaguchi.ja Typewritten Text 7J1

Sakura.Yamaguchi.ja Typewritten Text 1301398631

ShipIHULL NO. ShipIHULL NAME ICN: Rev: Key Op:

LHA -7 USS TRIPOLI

j0 38DJA59303 AOl

TITLE:

No.One Sewage Aspirator Pump Mechanical Seal; replace

1. SCOPE:

1.1 Title: No.One Sewage Aspirator Pump Mechanical Seal; replace

1.2 Location of Work:

1.2.1 Sewage Pump Room No.One (6-39-0--H)

1.3 Identification: Quantity (One EA), No.One Sewage Aspirator Pump Unit (MCC) located in 1.2.1, Pump Number: CHT-PMP-05

1.3.1 Quantity (One HA), Sewage Aspirator Pump for 1.3, MFR: CRANE PUMPS & SYSTEMS INC., MFR ID: NSS3131 -5/077862-8, Capacity: 240 GPM, Total Dynamic Head: 13 PSI, Speed: 1,750 RPM, Mounting: Horizontal, Weight: 370 LBS, APL: 01A070107

1.3.1.1 Quantity (One AY), Mechanical Seal Assembly for

1.3.1, Part Number: 110349B (100892A), Figure 4-2A--19 of 2.2

1.3.2 Quantity (One EA), Electric Motor for 1.3, MFR: RELIANCE ELECTRIC, MFR ID: 801626-547, Electric Data: 5HP / 6.7A / 1755RPM / 44OVAC / 60HZ / 3PH, INS Class: F (Sealed Insulation System), Duty:

CONTINUOUS, Frame: 213TNCZ, APL: 17A150067

1.3.3 Quantity (One AY), Low pressure Reservoir Tank and Hose Assembly for 1.3, Part Number: 100894, Figure 4-2A-45 of 2.2

2. REFERENCES:

2.1 Standard Items (FY26)

2.2 56226-HZ-MMA-010 Rev One, Sewage Aspiration Pumping System Model

N553131-5 (77560CA-D)

2.3 MFR DWG 077862-8 Rev C, Assembly Diagram NSS3131 -5 Navy Sewage Transfer Pump

2.4 528-7566294 Rev E, Plumbing & CHT Piping System Diagram

2.5 Maintenance Requirement Card, MRC Control Number: 43 E5UT U, Renew Aspirator and Sewage Discharge Pump Cartridge Seal System Air Pressure and Fluid Level (Enclosed)

2.6 321-7564330 Rev C, Power System 60HZ Wiring Deck Plan 13 FR 49-FWD

MDL 1

2.7 56260 -BJ-GTP-010 Rev 5, Electrical Machinery Repair, Electric Motor, Shop Procedures Manual

2.8 56263-AQ-MMO-010 Rev 3, AC Magnetic Controllers

2.9 59086-RK --STM-010 CH-505 Rev 6, Piping System

Sakura.Yamaguchi.ja Cross-Out

Sakura.Yamaguchi.ja Cross-Out

Sakura.Yamaguchi.ja Typewritten Text

FY27

Sakura.Yamaguchi.ja Typewritten Text S. Yamaguchi

Sakura.Yamaguchi.ja Typewritten Text 07/28/2026

ShIpIHULL NO. ShipJHULL NAME ICN: Rev: Key Op:

LHA-7 USS TRIPOLI JON. 38DJA59303 AOl

TITLE:

No.One Sewage Aspirator Pump Mechanical Seal; replace

2.10 MIL-STD-777F, Change 2, Schedule of Piping, Valves, Fittings, and As-sociated Piping Components for Naval Surface Ships

3. REQtJIREbNTS:

3.1 Clean each piping and component affected by this work item to a gas/oil free condition, in accordance with 29 CFR 1915 Subpart B.

(V) "REPORT"

3.1.1 Submit one legible copy of the Marine Chemist certificate to SUPERVISOR including certified location.

3.2 Disconnect electrically and mechanically, and remove each No. One sewage aspirator pump unit listed in 1.3, using 2.2 thorough 2.4 and 2.6 for guidance.

3.2.1 Matchmark, identify and retain disconnected hardware.

3.3 Inspect each electric motor listed in 1.3.2 and associated controller, cables and mounting hardware for previous damage and deterioration, using 2.2, 2.6 through 2.8 for guidance.

3.3.1 Accomplish the insulation resistance test on each winding, using 500-volt megger. Minimum acceptable resistance to ground must be one megohm. Do not apply high voltages through solid state devices.

3.3.2 Accomplish the winding continuity and resistance test, and shaft radial runout of the electric motor listed in 1.3.2, using paragraph 3-

5.1 and 5-8 of 2.7 for guidance.

3.3.3 Rotate shaft by hand a minimum of 3 revolutions. Rubbing or binding of rotating assembly are not allowed.

3.3.4 Verify correct value of overload setting or size of heater coils based on motor nameplate full load running current.

(V) "REPORT"

3.3.5 Submit one legible copy of condition report listing results of the requirements of 3.3.1 through 3.3.4 to the SUPERVISOR.

3.4 Disassemble each sewage aspirator pump unit listed in 1.3.1 to replace each mechanical seal listed in 1.3.1.1, using Paragraph 4-4.2 of 2.2,

2.3 and 2.4 for guidance.

3.4.1 Clean each part exposed by disassembly and removal free of oil and foreign matter leaving no residue or injurious effects.

3.4.2 Inspect each part not specified for renewal for wear and defect, using Paragraph 4-4.3 of 2.2 for guidance.

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Ship/HULL NO. Ship/HULL NAME ICN: Rev: Key Op:

LHA -7 USS TRIPOLI JON. 38DJA59303 AOl

TITLE:

No.One Sewage Aspirator Pump Mechanical Seal; replace

3.4.2.1 Measure and record each size and clearance of each

wearing part and fit area.

3.4.3 Remove each high spot, burr, abrasion, nick, corrosion, gasket material and foreign matter from each flange and mating surface.

3.4.4 Remove each burr and high spot from each exposed sliding surface, screw thread, key and keyway.

3.4.4.1 Chase and tap each exposed threaded area.

3.4.5 Handwork and skim cut each machined, sealing, aligning, mating and gasket surface, taking each precaution to ensure minimum metal removal.

3.4.6 Polish each surface in way of bearing, seal and packing.

3.4.7 Clear and clean each oil pocket, passage, abrasive separator, and tubing free of obstructions and foreign matter.

3.4.8 Straighten each shaft to within 0.002 inch total indicator reading.

3.5 Assemble each sewage aspirator pump listed in 1.3.1 installing each new mechanical seal listed in 1.3.1.1, gasket and packing, using Paragraph 4-

4.4 of 2.2 and 2.3 for guidance.

3.5.1 Remove each existing and install new component in place of those identified to be missing or defective.

3.5.2 Measure and record each final size and clearance of each wearing part and fit area, using Paragraph 4.4.4 Step aa for guidance.

(V) "REPORT"

3.5.2.1 Submit one legible copy of condition report listing

result of the requirement of 3.4.2.1 and 3.5.2 to SUPERVISOR.

3.5.3 Manually rotate the shaft complete revolution. Rubbing or binding of the rotating assembly is not allowed.

3.5.4 Connect each low pressure reservoir tank and hose assembly listed in 1.3.3 to sewage aspirator pump for a tightness test.

3.5.4.1 Fill each seal cavity and low pressure reservoir tank listed in 1.3.3 with new 50/50 mixture of distilled water and propylene glycol until the level as indicated in the sight glass is at the three-quarter mark.

Pressurize low pressure reservoir tank to 15 (+0/-i) PSIG using clean air, using 2.5 for guidance.

CV) (G) "HYDROSTATIC TEST"

3.5.5 Hydrostatically test each sewage aspirator pump listed in 1.3.1, using clean fresh water at 105 (+21-0) PSIG for 5 minutes in accordance

4!

TITLE:

No.One Sewage Aspirator Pump Mechanical Seal; replace with Paragraph 4-4.4 Step ae of 2.2 and Paragraphs 505-11.1.3 through 505-

11.3.6.7 of 2.9. Allowable leakage: None. -S130

3.6 Install each sewage aspirator pump unit listed in 1.3 and retained hardware of 3.2.1, using 2.2 through 2.4 and 2.6 for guidance.

in 1.3.2.

3.6.1 Connect and verify connections for each electric motor listed

3.6.2 Dress and true each gasket mating surface and foundation.

3.6.3 Each new gasket must conform to 2.10 including Category and Group R-4.

3.6.4 Align the piping to each pump. Piping must be supported independently and must not impose a strain on the equipment. Accomplishment of alignment by first adjustment of the adjacent hanger is to be considered within the scope of the work.

3.6.5 Replenish each seal cavity and low pressure reservoir tank listed in 1.3.1 with new 50/50 mixture of distilled water and propylene glycol until the level as indicated in the sight glass is at the three-quarter mark.

Pressurize low pressure reservoir tank to 15 (+0/-i) PSIG using clean air, using 2.5 for guidance.

3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

(V) (G) "OPERATIONAL TEST"

3.8 Accomplish an operational test of each sewage aspirator pump unit listed in 1.3 at normal operating pressure and temperature for a minimum of one hour in accordance with Paragraph 8-9 of 2.2. Allowable leakage: None. -

S130

3.8.1 Verify correct direction of rotation.

3.8.2 Verify each disturbed joint free of leaks.

4. NOTES:

4.1 Initial Condition - It was discovered that NR 1 aspirator pump has a failed mech seal causing the pump to leak.

4.2 S245 concurred to apply hydrostatic test pressure is 105 PSIG and operational test pressure is normal operating pressure and temperature for a minimum of one hour via ESR LHA7 -0078 official email response on 1/15/2026.

4.3 SRF Tool Room will issue each torque wrench, pressure gauge and dial indicator when required.

LHA-7 USS TRIPOLI

JON. 380JA59303 AOl

TITLE:

No.One Sewage Aspirator Pump Mechanical Seal; replace

4.4 Ship's Force will issue Hand Held Progranuner(HHH) tester as necessary.

5. GOVERNMENT FURNISHED MATERIAL (GFt'4)

5.1 SRF will provide each following material.

MATERIAL LIST

ITEM

PC

REF

M STOCK HAZ

DOC

Para

NO. NO. NO. I DESCRIPTION NUMBER MAT NO. REQDI

UNIT

001 4-2A-2 2.2 M 0-RING, 9B 5331 005793156 N 5330B191 2/EA 3.5P/N: MS28775-116

4-2A-4

2.2

M GASKET,

9B 5330 012388328

N 5330B192 1/EA

3.5PIN:56485

4-2A-5

2.2 M NUT,SELF-LOCKING,HE,

9B 5310 010219180

N

5330B193

1/EA 3.5P/N: 59239

004 4-2A-6 2.2

C WASHER,FLAT,

9B 5310 009462830

N 5330B194 1/EA 3.5P/N: 59209

005 4-2A-7 2.2

C IMPELLER,PUMP,CENTR, 9B 4320 012832078 N

5330B195

1/EA

3.5PIN: 77864

4-2A-8

2.2

M GASKET,

9B 5330 012388328

N 5330B196 1/EA 3.5P/N: 56489

4-2A-9

2.2 C WASHER, FLAT,

9B 5310 005719710

N 5330B197 2/EA

3.5P/N: 56495

4-2A-10

2.2

C WASI-tER,FLAT, 9B 5310 005719709

N 5330B199 2/EA

3.5PIN:56494

4-2A-11

2.2

C SHIM,

9B 5365 012817114

N

5330B200

2/EA 3.5P/N:76412

4-2A-1 2

ADAPTER,

010 4-2A-43

2.2 C P/N: 109027B 9B5310SA9301113 N 4/EA 3.5

1/2-14NPTX3/4-16UNF-2B

011 4-2A-13 2.2

M 0-RING,

9B 5331 013771499

N

5330B202

4/EA

3.5P/N: 2-31015-8 (M83461/2-908)

012 4-2A-14 2.2

C SCREW,CAP,SOCKET HE,

9B 5305 010765672

N 5330B204 4/EA

3.5PIN:56484

013 4-2A-15 2.2

C

PLATE,WEAR,ROTARY P,

9B 4320 014648981

N 5330B205 1/EA

3.5P/N: 55819A

014 4-2A-16 2.2

C SCREW,CAP,SOCKET HE, 9B 5305 012388422

N 5330B206 4/EA

3.5P/N: 56483

4-2A-17 2.2

C CLAMP,LOOP,

9B 5340 011388827

N 5330B208 1/EA

3.5P/N: 55826

4-2A-18

2.2

M DIAPHRAGM,

9B 4320 002325735

N

5330B210

1/EA

3.5

P/N:22873

017 4-2A-19 2.2 M SEAL, PLAIN,

9B 5330 014929794

N 5330B212 hAY

3.5P/N:100892A(110349B)

018 4-2A-30 2.2

C PLATE,PACKING SUPPO,

9B 4320 011245136

N

5330B213

1/EA

3.5P/N:55818

019 4-2A-31 2.2

C DEFLECTOR,DIRT AND,

9B4320010042936

N

5330B214

1/EA

3.5P/N: 05254

020 4-2A-42 2.2

C HOSE ASSEMBLY,NONME,

9B 4720 014948154

N 5330B215 2/EA

3.5P/N:110348B

021 32 2.3

M 0-RING, 9B5331 011733644 N

5330B151

2/EA

3.5P/N: M8346112-905

022 34 2.3

M 0-RING,

9B 5331 013496182

N 5336B036 2/EA 3.5P/N:M83461/2-910

R-4

2.10 M RUBBER 5,

9B 9320 003853919

N

5329B056

1/SH

3.6

M!L-PRF-1149, 36"X36" 1/8TFIK

TITLE:

No.One Sewage Aspirator Pump Mechanical Seal; replace

MATERIAL LIST

.i-ITEM PC REF

I DESCRIPTION STOCK HAZ

DOC

QTY

REQDI

Para NO. NO. NO. C NUMBER MAT NO. No.

UNIT

024 R-4 2.10 M RUBBER SHEET,SOLID,

MIL-PRF-1149, 36"X36" 1/16T1-IK

9B9320003768177 N

5336B037 1/SH

3.6

025 - MRC M PROPYLENE GLYCOL,TE,

MIL 9B 6810 011817121 Y 5328EX44 4/GL 35

-PRF-83800

101 - M BOOT DUST AND MOIST,

P/N: CES-2-A75 9B 5340 012881065 N 5329B058 1/EA 3.6

38DJA59303-AO1

DISTRIBUTION STATEMENT D:

Distribution authorized to Department of Defense and U.S. DoD contractors only; Critical Technology; April 2023. Other requests for this document shall be refened to Naval Sea Systems Command (SEA 09M).

Date: April 2023 MIP 5931 MRC: 43 E5UT U Periodicity: U-7

Series:

Location:

Ship System: Special Purpose Systems 590 System: Environmental Pollution Control Systems 593

SubSystem: Sewage and Waste Water Pollution Control System 5931 Equipment: Aspirator and Sewage Discharge Pump, NSS Type, Cartridge Seal

Man- Man- Man-

Rates Rates RatesHours Hours Hours

HT2 1.5

Total Man-

1.5 Elapsed Time: 1.5

Hours:

MAINTENANCE REQUIREMENT DESCRIPTION

1. Renew Aspirator and Sewage Discharge Pump Cartridge Seal System Air Pressure and Fluid Level.

SAFETY PRECAUTIONS

1. Comply with Navy Safety and Occupational Health (SOH) Manual, OPNAV M-5 100.23 as well as any additional guidance from other applicable policy.

2. Respiratory protective equipment must be worn if exhaust ventilation (fixed or portable) is not in operation or is inadequate. If unsure whether ventilation is adequate, consult work supervisor.

3. To prevent personnel injury, Tag-Out procedures shall be in accordance with the Tag-out Users Manual (TUM), and/or local tag-out instruction.

4. Avoid repeated/prolonged skin contact with hazardous materials. Wash affected areas with soap and water upon completion of task or prior to eating, drinking, smoking, or applying cosmetics.

5. Avoid inhalation of, ingestion of, skin contact with, and eye contact with hazardous materials. Avoid use near heat or open flame and provide adequate ventilation. Consult work center supervisor if unsure whether ventilation is adequate and if respiratory protection is necessary.

6. Avoid eye and skin contact with detergent/soaps.

7. Personnel involved in sanitary waste maintenance should not eat, drink, or smoke until hands and face have been thoroughly washed with soap and water.

TOOLS, PARTS, MATERIALS, TEST EQUIPMENT

MATERIALS

1. [000367IDisinfectant, surgical Hazardous Material User's Guide (HMUG) Group 3

2. [oollo2lCloth, general-purpose cleaning

3. [001 144]Tag, safety

4. [001701]Distilled-deionized water

5. [002276]Pail, utility, 3 gallon, RR-P-35

6. [002649]Funnel

7. [010978]Propylene glycol, technical, MIL-P-83800

Hazardous Material User's Guide (HMUG) Group 9

TOOLS

1. [00l08l1Pump, inflating, manual

2. [001445]Wrench set, combination box and open end, SAE, 5/16" to 1", 12 PC

3. [00227 l]Flashlight, Type 3, style 1, explosive proof

4. [010979JTool kit, centrifugal pump

MISCELLANEOUS

1. [0004 18jFaceshield, industrial

2. [002086]Gloves, chemical and oil protective, disposable

3. [009741]Nitrile gloves, special, Premium sol-vex

4. [0l0l42IGoggles, industrial, indirect ventilation, splash proof

5. [001365]Technical manuals/drawings, W/C provide (NAVSEA 56226-HZ-MMA-0 10 Aspirator Pumping System)

6. [011922]59086-WK-STM-020/NSTM 670 Vol II, Hazardous Material Users Guide (HMUG)

Mafntenance Requirement Card (MRC) Page 1 of 4 SYSCOM:43 E5UT U

OPNAV 4790/85 (REV. 9-97)

7. [001365]Technical manuals/drawings, W/C provide (NAVSEA S6226-SS-MMC-010 Plumbing Waste Discharge Pump)

8. [00 1365jTechnical manuals/drawings, W/C provide (NAVSEA S6226-B7-MMA-010 Aspirator Pump)

9. [015244]S0400-AD-URM-010/TUM; TAG OUT USER'S MANUAL

NOTE: Numbers in brackets can be referenced to Standard PMS Materials Identification Guide (SPMIG) for identification.

HAZARDOUS MATERIALS CONTROL STATEMENT(U)

For all Navy commands, units, and activities regardless of warfare community, OPNAV M-5 100.23 Navy Safety and Occupational Health Manual provides guidance for Hazardous Material Control and Management (HMC&M) and directs Safety Data Sheets (SDS) be maintained and accessible to review, for all H1vI at the command. For forces afloat, the Hazardous Material Users Guide (HMUG), S9086-

WK-STM-020, NSTM Chapter 670 Volume II supplements the technical data found in SDSs by providing additional control measures, precautions, personal protective equipment (PPE), and spill controls for the hazardous material(s) identified in the Tools, Parts, Materials, Test, Equipment block. Maintenance personnel shall determine if additional PPE is necessary to accomplish the MRC and take appropriate action to obtain and wear such PPE to ensure the safety of maintenance personnel. Final disposition of all HAZMAT, both shipboard and ashore, shall be lAW local HAZMINCEN/CHRIMP guidance as required by OPNAV-M 5090.1 series Table 35-3.

PROCEDURE

NOTE 1: Accomplish when fluid is cloudy or emulsified.

WARNING: Comply with Navy Safety and Occupational Health (SOH) Manual, OPNAV M-5 100.23 as well as any additional guidance from other applicable policy.

1. Renew Aspirator and Sewage Discharge Pump Cartridge Seal System Air Pressure and Fluid Level.

WARNING: Respiratory protective equipment must be worn if exhaust ventilation (fixed or portable) is not in operation or is inadequate. If unsure whether ventilation is adequate, consult work supervisor.

WARNING: To prevent personnel injury, Tag-Out procedures shall be in accordance with the Tag-out Users Manual (TUM), andlor local tag-out instruction.

a. Secure aspirator and sewage discharge pumps by pressing the "STOP" pushbuttons on both aspirator controllers and placing sewage discharge pump controller selector switches in the "OFF" positions, and tag, "Do Not Operate."

b. Close aspirator and sewage discharge pumps suction and discharge valves and tag "Do Not Operate."

CAUTION: Reservoir is under air pressure.

c. Put on goggles and disposable gloves.

d. Ensure fill valve on top of reservoir is in closed position and remove pipe plug from fill valve inlet.

e. Slowly open fill valve to relieve air pressure.

Ensure drain valve on bottom of reservoir is in closed position and remove pipe plug from valve inlet.

g. Place pail under drain valve and slowly open valve to drain fluid from reservoir.

h. Close drain valve on bottom of reservoir and reinstall pipe plug in drain valve inlet.

. Remove lower hose from reservoir and place end of hose in pail.

.i Lower pail below pump until all fluid drains from hose.

k. Remove upper and lower hoses from the adapter fittings on the pump.

I. Install pump test kit 3/4 inch plug on the pump intermediate coupling lower hose adapter fitting.

m. Install pump test kit % inch by '/2 inch NPT adapter fitting on pump test kit air leak test rig and install test rig on pump upper hose adapter fitting (See Figure 1).

NOTE 2: If air pressure does not drop below 12 PSIG for aspirator pumps and 42 PSIG for sewage discharge pumps after 15 minutes, proceed to Step 1 .0. below. If air pressure can not be maintained at or above 12 PSIG for aspirator pumps and 42 PSIG for discharge pumps for 15 minutes check all fittings and connections for leakage using a soapy water solution. If all fittings and connections are verified tight, suspect a leaking pump mechanical seal. The seal should be scheduled for replacement. If pump is to be put back into service perform Step 1.0. through Step 1.q. and Step lx. through Step 1.ae. If waste water or cooling fluid contaminated with waste water leaks between the motor and pump intermediate coupling

Maintenance Requirement Card (MRC) Page 2 of 4 SYSCOM:43 E5UT U onto the deck When the pump is placed back in service the pump must be secured until the seal can be replaced.

° Connect test kit air pump to air valve on air leak test rig and pressurize pump seal cavity to 15 PSIG for aspirator pumps and 45 PSIG for sewage discharge pumps; quickly remove air pump to seat air valve and ensure pump removal has not caused the pressure to drop.

0. Crack lower drain plug to relieve air pressure then remove.

P Remove air leak test rig.

q. Reconnect upper and lower hoses to the adapter fittings on the pump and seal reservoir.

r. Remove 3/4 inch by '/2 inch NPT adapter fitting from air leak test rig and install on reservoir fill valve inlet (see Figure

1).

NOTE 3: Observe reservoir pressure gage for 15 minutes. If air pressure drops below 12 PSIG for aspirator pumps or 42 PSIG for sewage discharge pumps, check all reservoir mechanical connections, fittings and pump hose connections for leaks using a soapy water solution. Correct leaks as required and re-test.

Connect test kit air pump to air valve on test rig.

¯ Pressurize pump seal system to 15 PSIG for aspirator pumps and 45 PSIG for discharge pumps and close fill valve.

u. Remove air leak test rig and air pump.

v. Slowly open reservoir fill valve to relieve air pressure.

w. Remove disposable gloves. Put on apron, faceshield, and nitrate gloves.

WARNING: Avoid repeated/prolonged skin contact with hazardous materials. Wash affected areas with soap and water upon completion oftask or prior to eating, drinking, smoking, or applying cosmetics.

WARNING: Avoid inhalation of, ingestion of, skin contact with, and eye contact with hazardous materials. Avoid use near heat or open flame and provide adequate ventilation. Consult work center supervisor if unsure whether ventilation is adequate and if respiratory protection is necessary.

X. Place funnel in fill valve inlet and add 50/50 mixture of water and propylene glycol until reservoir is 3/4-full as indicated on sight glass.

Y. Install air leak test rig and air pump on reservoir fill valve inlet.

z. Pressurize pump seal system to 15 PSIG for aspirator pumps and 45 PSIG for discharge pumps and close fill valve.

aa. Remove leak test rig and air pump.

ab. Reinstall pipe plug in fill valve inlet.

ac. Remove faceshield, goggles, apron, and nitrite gloves.

ad. Remove safety tags from plumbing waste aspirator and discharge pump suction and discharge valves and open valves.

NOTE 4: Personnel shall wash hands, exposed portion of arms and face with mild soap (facial) and water. Wash hands only with full strength surgical detergent with water and lather, followed by thorough rinse, before eating, drinking, or smoking.

NOTE 5: Hand Soap is workcenter provided in order to complete PMS check. Various hand soaps are provided in the heads. This soap is sufficient to clean hands and face for any bacteria that may be acquired during performance of Maintenance Requirement.

WARNING: Avoid eye and skin contact with detergent/soaps.

WARNING: Personnel involved in sanitary waste maintenance should not eat, drink, or smoke until hands and face have been thoroughly washed with soap and water.

ae. Remove safety tags from aspirator and sewage discharge pump controllers and press "START" pushbuttons on both aspirator controllers and place sewage discharge pump controller selector switches in the "AUTO" positions.

Maintenance Requirement Card (NRC) Page 3 of 4 SYSCON:43 E5UT U w z I

LI

Figure 1 Seal Test Rig

Maintenance Requirement Card (NRC) Page 4 of 4 SYSCOM:43 E5UT U

OPNAV 4790/85 (RRV. 9-97)