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JPO
SFAE-CSS-JC-JL
MS 640 BLDG 302 RM 113
6501 E 11 Mile Road
Warren, MI 48397-5000
INSTRUCTOR GUIDE
Joint Light Tactical Vehicle (JLTVA1) Operations Course
LESSON
01 Introduction and Safety
All training files can be downloaded from the Unit Training Assistance Program (UTAP) website: https://utap.army.mil/dodbanner.aspx
Appendix 2
01 Introduction and Safety JLTVA1 Operator Training Program Instructor Guide
January 2020
SECTION I. ADMINISTRATIVE DATA
All Courses Including This Lesson
Course Number Version Course Title JLTVA1-OP01 6.0 Introduction & Safety
JLTVA1-OP02 6.0 Vehicle Familiarization
JLTVA1-OP03 6.0 Operations
JLTVA1-OP04 6.0 Operator Maintenance
JLTVA1-OP05 6.0 Troubleshooting
JLTVA1-OP06 6.0 End of Course
Task(s) Taught(*) or Supported
Task Number Task Title N/A
Reinforced
Task Number Task Title
Academic Hours
The academic hours required to teach this lesson are as follows:
Academic Resident Hours Methods 1 hr 15 mins Lecture
20 mins Practical Exercise
Total Hours: 1 hr 35 mins
Test Lesson Number
Hours Lesson Number Version Lesson Title 1 hr 30 mins Test A Mod_6_Final Exam and EOC
1 hr 30 mins Test B Mod_6_Final Exam and EOC
Prerequisite Lesson(s)
Hours Lesson Number Version
Lesson Title
Clearance Access
Security Level: Distribution C Requirements: Distribution authorized to U.S. Government agencies and their contractors only.
Foreign Disclosure Restrictions
FD7. This product/publication has been reviewed by the product developers in coordination with the Oshkosh Corporation foreign disclosure authority. This product is NOT releasable to students from foreign countries.
References Number Title Date N/A October 2018
Student Study Assignments
None
Instructor Requirements
JLTVA1 Certified Instructor
Additional Support Personnel Requirements
Name Student Ratio
Qty Man Hours
None
Equipment Required for Instruction
ID Name
Student Ratio
Instructor
Spt
Qty
Exp
Laptop 30:1 1:30 No 1 Yes
Projector 30:1 1:30 No 1 Yes
JLTVA1 General Purpose 2320-01-653-
5:1 1:5 No 6 Yes
Materials Required
BII: Suspension lock-out braces
Instructor Materials:
Instructor Guide PowerPoint
Student Materials:
Student Guide
Classroom, Training Area, and Range Requirements
ID Name Qty Student Ratio
Setup Mins
Cleanup Mins
General Instruction Classroom 1 30:1 15 15
Ammunition Requirements
DODIC Name
Qty Student
Setup Mins
Cleanup
Instructional Guidance / Conduct of Lesson
NOTE: Before presenting, instructors must thoroughly prepare by studying this Lesson and identified reference material.
The instructor must install the suspension lock-out braces to ensure students are safe. The instructor will remove the braces prior to the Operations lesson, where students are taught the lock out brace removal and installation procedure.
Proponent Lesson Plan Approvals
Name Rank Position Date
SECTION II. INTRODUCTION
Method of Instruction: Lecture
Instructor to student ratio: 1:30
Time of Instruction: 5 mins
Instructional Strategy Lecture/discussion
Motivator General safety is the primary consideration when working with the JLTVA1.
Observe safety precautions and warnings at all times. This portion of the Operator Training program is intended to remind students of general shop safety, safety specific to operating the JLTVA1, and to increase the students’ familiarity with the training facilities. Failure to pay attention may result in decreased preparedness and inefficiencies in the event of an emergency or accident.
Lesson Terminal Learning Objective 1.
NOTE: Inform the students of the following Terminal Learning Objective requirements.
(Slide #2)
At the completion of this lesson, you [the student] will:
Action: Demonstrate safety throughout all required components of the JLTVA1 Operator Training Program
Conditions: Given the JLTVA1, resource materials, student guide, classroom and maintenance bay
Standards: Without injury or death to personnel or damage to vehicles and earn the course completion certificate by achieving 80% accuracy on a written test and 100% accuracy on the hands-on activity.
Safety
It is the responsibility of the Soldiers to follow all U.S. Army guidelines as well as local unit SOPs.
Risk Assessment Level
Low
Environmental Considerations
It is everyone’s responsibility to adhere to local and state regulations and unit SOP to protect the environment from damage.
Evaluation A Check on Learning will be conducted at the end of each lesson to ensure transfer of knowledge. Practical Exercises will be conducted during each lesson.
Students will need to complete each practical exercise with 100% accuracy (to include remedial training if necessary) before a Performance Evaluation Checklist is signed by the instructor to ensure they can properly conduct operating procedures.
Instructional Lead-In
Good morning, welcome to JLTVA1 OPNET training. My name is _____. The purpose of this lesson is to provide an overview of safety practices and the topics covered throughout the Operator course. This course will be five days (40 hours) in length.
SECTION III. PRESENTATION
Terminal Learning Objective
NOTE: Inform the students of the following Terminal Learning Objective requirements.
(Slide #2)
At the completion of this lesson, you [the student] will:
Action: Demonstrate safety throughout all required components of the JLTVA1 Operator Training Program
Conditions: Given the JLTVA1, resource materials, student guide, classroom and maintenance bay
Standards: Without injury or death to personnel or damage to vehicles and earn the course completion certificate by achieving 80% accuracy on a written test and 100% accuracy on the hands-on activity.
1. TLO 1 – LSA 1
Learning Step/Activity: Course Administrative Data
Method of Instruction: Lecture
Instructor to student ratio: 1:30
Time of instruction: 20 mins
Media Type: PowerPoint (PPT)
(Slide #3)
a. Course Overview
1. Course Title. JLTVA1 operator New Equipment Training (NET).
2. Course Length. The length of this course is 5 days (40 hours).
3. Course Purpose. The purpose of this course is to provide an overview of the JLTVA1 Operator Training Course and safety practices when working in and around the vehicle.
Instructor Note
Perform Introductions and discuss experiences as listed in the bullet points below.
4. Instructor and Student Introductions
a) Lead Instructor will introduce self and give a brief personal history.
1) Discuss experience with the vehicle.
2) Discuss other JLTVA1 training events you participated in.
b) Supporting Instructor(s) introductions.
1) Discuss experience with the vehicle.
2) Discuss other JLTVA1 training events you participated in as
Students.
c) Students will introduce themselves.
Lead instructor should ask probing questions to determine student experience.
5. Lessons covered in the JLTVA1 operator new Equipment Training course:
a) JLTVA1-OP01 Introduction and Safety
b) JLTVA1-OP02 Vehicle Familiarization
c) JLTVA1-OP03 Operations
d) JLTVA1-OP04 Operator Level Maintenance
e) JLTVA1-OP05 Troubleshooting
f) JLTVA1-OP06 End of Course
(Slide #4)
b. Evaluation/Course Requirements
1. Students will not be evaluated on the introduction section of the course.
2. Students will be required to successfully complete the Practical Exercises without error after each lesson and score 80% or higher on a written exam at the end of the course.
3. A Check on Learning will be conducted at the end of each lesson to ensure transfer of knowledge.
4. To successfully complete the course, students must:
a) Attend all lessons. Discuss with your instructor or POC if you know of any time you may miss.
b) Complete all hands-on activities with a score of 100% (to include remedial training if necessary) before a Performance Evaluation Checklist is signed by the instructor to ensure they can properly conduct operating procedures.
c) Pass a knowledge based written examination with a score of 80% or higher.
c. Safety/Cease Training. Safety is the primary consideration when working with the JLTVA1. Observe all safety precautions and warnings. Identify safety requirements for the facility and working environments. A safety brief will be given before certain demonstrations and practical exercises.
Summary The purpose of this JLTVA1 Operator Course is to train Operators on safety, vehicle characteristics, vehicle operations and operator level maintenance. The length of this course is five days. Students must achieve score of 100% accuracy on the Practical Exercises (PE) and 80% accuracy on the final written exam.
Transition Now that you’ve had an overview of the course and how you will be evaluated during the course, do you have any questions before we move on to course Rules and Housekeeping?
2. TLO 1 – LSA 2
Learning Step/Activity: Course Rules and Housekeeping
Method of Instruction: Lecture
Instructor to student ratio: 1:30
Time of instruction: 20 mins
Media Type: PowerPoint (PPT)
(Slide #5)
a. Daily Schedule
1. Monday
a) Introductions
b) Safety
c) Vehicle familiarization
d) Operations
1) Normal conditions
2. Tuesday
a) Operations
1) Normal conditions
2) Various climates
3) Various terrain
3. Wednesday
1) Various terrain
4. Thursday
1) Extreme conditions
2) Operator Preventative Maintenance Checks and Services
(PMCS)
5. Friday
a) Operator Preventative Maintenance Checks and Services (PMCS)
b) Troubleshooting
c) End of Course (EOC)
b. Policies and Procedures
1. Photo Restrictions. Cameras are not allowed in the shop area. Do not take photos of vehicles or in any areas where a vehicle could be captured in a photo.
2. Safety
a) Safety representatives will be _____. If an accident occurs, cease training and inform the instructor and safety representative ASAP with what occurred.
b) Apply First Aid or help as capable.
c) Remember safety first and safety always.
3. Beverages and Food
a) Beverages and food will be allowed in class and during hands-on activities but will also follow local SOP.
b) It is a privilege to have these items, so you will be responsible for the clean-up of these items at the end of a lesson/day.
c) If they become a distraction, food and beverages will no longer be allowed.
4. Cleaning. The classroom, vehicle bay, vehicle and garbage must be cleaned up every evening.
5. Cell Phones
a) The use of cell phones during class activities is disruptive and is not allowed.
b) Calls and texting are limited to official breaks and the lunch hour.
c) In the event you are expecting an urgent phone call, inform the class leader at the beginning of class and take your phone call outside the instruction area.
6. Smoking/vaping. The smoking/vaping area is _____. Students can smoke on breaks as given by the instructor. The local SOP will dictate smokeless tobacco use.
7. Restrooms. The restrooms are located _____. Try to use them on break times. In an emergency you may quietly exit the classroom to use them.
Please keep them clean during the course.
c. Emergency
1. The muster area in case of fire is _____. Attendance/roll call will be taken by the instructor to ensure all students are present.
2. The muster area in case of a tornado is _____. Attendance/roll call will be taken by the instructor to ensure all students are present.
3. First Aid equipment is located _____.
Check on Learning
(Slide #6)
Q. What is the emergency procedure for a fire?
A. Everyone will meet at _____ muster point and attendance/roll call will be taken.
Q. What time does class start each morning?
A. _______
Q. What three items must you do to successfully complete this course?
A. Attend all classes, score 100% on all Practical Exercises and score 80% or higher on the comprehensive written exam.
Transition We have just gone over the course schedule, requirements and policies and procedures. Do you have any questions before we move on to identifying warnings, cautions and notes?
Enabling Learning Objective A
(Slide #7)
NOTE: Inform students of the following Enabling Learning Objective requirements.
At the completion of this lesson, you [the student] will:
Action: Identify Warnings, Cautions and Notes in the Technical Manual
Conditions: Given a JLTVA1, Technical Manual (TM), and Performance Evaluation Checklist
Standards: Without injury to personnel or damage to the vehicle and achieving a score of 80% accuracy on a written test and 100% accuracy of hands-on activity
1. ELO A – LSA 1
Learning Step/Activity: Identify Warnings, Cautions and Notes
Method of Instruction: Lecture
Instructor to student ratio: 1:30
Time of instruction: 10 mins
Media Type: PowerPoint (PPT)
(Slide #8)
a. Warnings, Cautions, and Notes
1. Read, understand, and adhere to Warnings, Cautions and Notes in the Technical Manual (TM) prior to completing any task to prevent risk to personnel or damage to vehicle.
a) Warnings indicate possible danger to personnel.
b) Cautions indicate possible damage to equipment.
c) Notes provide clarification or additional information.
2. Warning Summary, found at the front of the TM, contains general safety and hazardous material warnings relevant to personnel operating and maintaining the JLTVA1.
3. The TM states specific warnings and cautions for each task.
a) Some warnings will be found at the beginning of the task.
b) Other warnings will be found throughout the task.
(Slide #9)
Figure 1.1 Decals and data plates chart
b. Decals and Data Plates (Figures 1.1)
1. Decals and data plates are located on the vehicle, and state specific safety requirements and vehicle information.
2. Adhere to information on plates or serious injury or death may result.
Learning
(Slide #10)
Q: Where are Warnings, Cautions and Notes found?
A: In the Warning Summary at the front of the TM, at the beginning of a task or sometimes throughout the task.
Q. What on the vehicle states specific safety requirement?
A. Decals and data plates.
Transition Do you have any questions after going over safety decals and plates? Let’s move on to identifying safety factors when working around the JLTVA1.
Enabling
Objective B.
(Slide #11)
At the completion of this lesson, you [the student] will:
Action: Identify the safety factors for operating the JLTVA1
Conditions: Given a Technical Manual (TM), JLTVA1 and a Performance Evaluation Checklist
Standard: Without injury to personnel or damage to the vehicle and
1.
ELO B – LSA 1
Learning Step/Activity: Identify Safety Factors
Method of Instruction: Lecture
Instructor to student ratio: 1:30
Time of instruction: 10 mins
Media Type: PowerPoint (PPT)
(Slide #12)
a. Adhere to Warnings, Cautions and Notes in the TM.
b. General workshop safety practices should always be adhered to in order to protect hearing, vision and prevent injury. Failure to adhere to can cause injury or death to personnel or damage to equipment.
c. Chock tires when parked to prevent unintended movement.
d. Maintain three points of contact to prevent slips and falls. Always use the grab points, DO NOT grab B-Pillar.
e. To prevent bump hazards, be aware of your proximity to the vehicle. Keep body parts clear of labeled pinch points. Be aware of vehicle components that have the potential for movement and could cause additional pinch points.
Pass out the Suspension Lock-out Braces (WP 0165) and explain them. They will have the opportunity to install later in the course.
f. Suspension lock-out braces must be installed prior to crawling under vehicle.
Suspension may lower, crushing personnel. Failure to comply may result in injury or death.
g. Due to its weight, opening and closing the hood is a two-person operation.
h. PPE is required when working around the JLTVA1. Personal Protective
Equipment (PPE) is designed to protect operators from serious injuries resulting from workplace hazards.
1. Hearing protection
a) Wear to protect hearing from various noise levels in the shop
b) Single point hearing protection shall be worn by all personnel within
10 feet of the JLTVA1 when the vehicle is stationary at high idle.
2. Safety glasses. Wear safety glasses to protect eyes from work you or others may be doing. They should be worn when checking the battery.
3. Military helmet/ACH (Advanced Combat Helmet)
a) All operators must wear a military helmet to prevent head or brain injuries
1) An example of a potential hazard is when using overhead lift.
Military helmets may prevent contact to the head.
4. Gloves
a) Use gloves to protect hands from abrasions, cuts, contact with chemicals, and high or low temperatures.
b) Be sure to wear the correct hand protection for the type of work performed.
Explain the appropriate step locations on the truck for performance of required tasks. Explain the proper use of handholds when exiting/entering the vehicle.
Due to its weight, opening and closing the hood is a two-person operation.
Tell students that when maximum capacity crew members are present, the HVAC is to be operated on high with the fresh air vents open. This will maximize proper ventilation.
(Slide #13)
Q: Why should suspension lock-out braces be used when working under the
JLTVA1?
A: To prevent the vehicle from falling on personnel, which could cause injury or death.
Q: What can you do to prevent slipping and falling in the shop?
A: Maintain three-point contact.
Q: Why is it important to adhere to the proper use of handholds when exiting/entering the vehicle?
A: Doors are heavy and pinching or injury to personnel can result.
Transition We’ve just covered the safety factors when working around the JLTVA1, PPE, bump hazards, pinch points, and general shop safety. Do you have any questions before we move into the Practical Exercise (PE)?
2. ELO B – LSA 2
Learning Step/Activity: Identify Warnings, Cautions and Notes
Method of Instruction: Practical Exercise
Instructor to student ratio: 1:5
Time of instruction: 20 mins
Media: None
(Slide #14)
See Appendix C Practical Exercise JLTVA1-OP01
Transition We’ve just covered the safety factors when working around the JLTVA1, PPE, bump hazards, pinch points, and general shop safety. Do you have any questions before we move into the summary for this lesson?
SECTION IV. SUMMARY
(Slide #15)
Method of instruction: Lecture
Instructor to student ratio: 1:30
Time of instruction: 5 mins
In this lesson, we’ve covered the daily schedule, the lessons to be covered in the course, and some basic policies and procedures to follow. Failure to adhere to general safety practices can cause injury or death to personnel. Be sure to read and adhere to Warnings, Cautions, Notes in the TM and the Safety Decals and Data Plates on the vehicle. Identify the pinch point hazards and be mindful of your proximity to the vehicle. Wear the required PPE to protect vision and hearing.
Always ensure the vehicle is supported by Suspension Lock Out Braces before going under the vehicle. Serious injury or death will result if the proper procedures are not taken. Be sure tires are chocked to prevent unintended movement. It is extremely important that you attend all lessons. In order to successfully pass this course, you will be required to complete all practical Exercises with 100% accuracy and pass a written exam with a score of 80% or higher. Do you have any questions before we move on to the next lesson on Familiarization?
A-1
Appendix A
01_JLTV_A1_NET_OPS_INTRO_PPT_v6.0.pptx
C-1
Appendix C
PRACTICAL EXERCISE SHEET JLTVA1-OP01
Safety Practical Exercises
Title Safety
Lesson Number / Title
JLTVA1-OP01 Safety
Introduction This Practical Exercise will assist you in navigating Warnings, Cautions, and Notes in the Technical Manual (TM).
Motivator The purpose of this lesson is to identify Warnings, Cautions, and Notes within the work packages that contain important information to prevent injury or death to personnel and/or damage to the vehicle. They should be read before you begin operating or working on the vehicle. Failure to do so may result in injury or death to personnel or damage to the vehicle.
Terminal Learning Objective
Action: Identify warnings, cautions and notes in the TM
Conditions: Given a vehicle, test equipment, tools, TM, SG and resource material
Standards: Without injury to personnel or damage to the vehicle and
It is the responsibility of the Soldiers to follow all U.S. Army safety guidelines as well as local unit SOPs.
Risk Assessment
Low
Environmental Considerations
It is everyone’s responsibility to adhere to local and state regulations and unit SOP to protect the environment from damage.
Evaluation Practical Exercise(s) (PE) will be conducted during this lesson. Students will need to complete each Practical Exercise with 100% accuracy (to include remedial training if necessary) before a Performance Evaluation checklist is signed by the instructor to ensure they can properly conduct operating procedures.
Instructional Lead-In
The JLTVA1 has unique features that present hazards to personnel when strict safety practices are not adhered to. In this Practical Exercise, you will locate Warnings, Cautions and Notes in the Technical Manual.
Resource Requirements
Instructor Materials: Instructor Guide
Student Materials: Student Guide and Technical Manual
Special Instructions
C-2
Procedures a. Instruct students to turn to Appendix C for Practical Exercise.
b. Inform the students to fill out their name, date, and locations at the top of the
Practical Exercise sheet. Wait for students to finish and answer any questions they may have.
c. Inform students they will be using the vehicle and a TM to locate Warnings, Cautions, and Notes in the Work Packages.
d. Inform students they will have approximately 20 minutes to complete the practical exercise.
e. Inform students that as they find the Warnings, Cautions and Notes within the
Work Packages, have the instructor mark the GO/NO GO sheet.
f. Ask if there are any questions.
g. Students may begin. Mark Go/No Go Sheets accordingly.
h. When everyone is finished collect Practical Exercise sheet.
Feedback
C-3
Solution for: PRACTICAL EXERCISE SHEET JLTVA1-OP01
Safety Practical Exercises and Solutions
Name_____________________________________________________________
Date______________________________________________________________
Training Location____________________________________________________
Warnings, Cautions and Notes Go NO GO Initials
Located the list of warnings in the TM.
Located the warning pertaining to the use of Suspension Lock Out Braces in the warning summary of TM.
Located the work package that provides instruction on how to install the lock out braces.
Instructor Signature_________________________________________________________
JPO
SFAE-CSS-JC-JL
MS 640 BLDG 302 RM 113
6501 E 11 Mile Road
Warren, MI 48397-5000
INSTRUCTOR GUIDE
Joint Light Tactical Vehicle (JLTVA1) Operations Course
LESSON
02 Vehicle Familiarization
02 Vehicle Familiarization JLTVA1 Operator Training Program Instructor Guide
January 2020
SECTION I. ADMINISTRATIVE DATA
All Courses Including This Lesson
Course Number Version Course Title JLTVA1-OP01 6.0 Introduction and Safety
JLTVA1-OP02 6.0 Vehicle Familiarization
JLTVA1-OP03 6.0 Operations
JLTVA1-OP04 6.0 Operator Maintenance
JLTVA1-OP05 6.0 Troubleshooting
JLTVA1-OP06 6.0 End of Course
Taught(*) or Supported
Task Number Task Title
JLTVA1-GEN-0003 Explain the JLTVA1 theory of operations, characteristics, and capabilities
JLTVA1-GEN-0004 Identify External Components
JLTVA1-GEN-0005 Identify Internal Components
JLTVA1-GEN-0006 Operate the DSDU (Driver SMART Display Unit)
Reinforced
Task Number Task Title 551-Oper-0003 Theory of Operation
551-Oper-0001 General information
551-Oper-0006 Cab doors controls and indicators
551-Oper-0028 Cab doors operation
551-Oper-0029 Cargo bed components operation (M1278, M1280)
551-Oper-0030 Cargo bed components operation (M1281)
551-Oper-0021 Engine compartment controls and indicators
551-Oper-0023 Front mounted controls and indicators
551-Oper-0038 Fuel fill cap operation
551-Oper-0024 Rear mounted controls and indicators
551-Oper-0025 Side mounted controls and indicators
551-Oper-0004 Battery power controls and indicators
551-Oper-0031 Central tire inflation system (CTIS) operation
551-Oper-0007 Electrical outlet controls and indicators
551-Oper-0008 Engine start panel controls and indicators
551-Oper-0036 Exhaust brake operation
551-Oper-0037 Export power operation
551-Oper-0009 Fire suppression system controls and indicators
551-Oper-0010
Heating, ventilation, and air conditioning (HVAC) controls and indicators
551-Oper-0011 Intercom system controls and indicators
551-Oper-0012 Light switch panel controls and indicators
551-Oper-0013 Main instrument panel controls and indicators
551-Oper-0044 Main instrument panel operation
551-Oper-0052 Mirror operation
551-Oper-0014 Right switch panel controls and indicators
551-Oper-0015 Seat controls and indicators
551-Oper-0050 Service and B.O. light operation
551-Oper-0053 Silent watch operation
551-Oper-0055 Start and shut off engine
551-Oper-0017 Steering column mounted controls and indicators
551-Oper-0056 Suspension system operation
551-Oper-0003 Theory of Operation
551-Oper-0018 Trailer/parking brake controls and indicators
551-Oper-0061 Transaxle and differential operation
551-Oper-0019 Transmission shift controls and indicators
551-Oper-0064 Vehicle power operation
551-Oper-0035 Driver smart display unit (DSDU) screen operation
551-Oper-0016 Smart display units (SDU) controls and indicators
Academic Hours
The academic hours required to teach this lesson are as follows:
Academic Resident Hours Methods Yes 2 hrs Lecture / Discussion
No 1 hr 30 mins Demonstration
No 2 hrs Practical Exercise
Total Hours: 5 hrs 30 mins
Test Lesson Number
Hours Lesson Number Version Lesson Title 1 hr 30 mins Test A Mod_6_Final Exam and EOC
1 hr 30 mins Test B Mod_6_Final Exam and EOC
Prerequisite Lesson(s)
Hours Lesson Number Version
Lesson Title
Clearance Access
Security Level: Distribution C Requirements: Distribution authorized to U.S. Government agencies and their contractors only.
Foreign Disclosure Restrictions
FD7. This product/publication has been reviewed by the product developers in coordination with the Oshkosh Corporation foreign disclosure authority. This product is NOT releasable to students from foreign countries.
References Number Title Date TM 9-2320-452-10 JLTV Technical Manual October 2018
Student Study Assignments
None
Instructor Requirements
JLTVA1 Certified Instructor
Additional Support Personnel
Name
Student
Qty Man Hours
JLTVA1 Certified Instructor 5:1 5
Equipment Required for Instruction
ID Name Student Ratio
Instructor
Spt
Qty Exp
Laptop 30:1 1:30 No 1 Yes
Projector w/Audio 30:1 1:30 No 1 Yes
JLTVA1 General Purpose 2320-01-652-
5:1 1:5 No 1 Yes
Materials Required
Instructor Materials:
Instructor Guide PowerPoint
Student Materials:
Student Guide Technical Manual
Classroom, Training Area, and Range Requirements
ID Name Qty Student Ratio
Setup Mins
Cleanup Mins
General Instruction Classroom 1 30:1 15 15
Maintenance Bay, 5 bays 1 5:1 15 15
Ammunition
DODIC Name Qty Student Ratio
Setup Mins
Cleanup
Instructional Guidance /
NOTE: Before presenting, instructors must thoroughly prepare by studying this Lesson and identified reference material.
Conduct of Lesson
The instructor must install the suspension lock-out braces to ensure students are safe. The instructor will remove the braces prior to the Operations lesson, where students are taught the lock out brace removal and installation procedure.
Proponent Lesson Plan Approvals
Name Rank Position Date
SECTION II. INTRODUCTION
Time of Instruction: 5 mins
Motivator The JLTVA1 delivers new levels of agility to safely traverse rugged terrain and compressed urban areas. This lesson will provide the operator with information on the automotive systems and components of the JLTVA1. If the operator does not possess the knowledge or skills to safely operate the vehicle, injury or death to personnel or damage to the vehicle may result.
Lesson Terminal Learning Objective
NOTE: Inform the students of the following Terminal Learning Objective requirements.
At the completion of this lesson, you [the student] will:
Action: Operate the JLTVA1’s components, controls, and indicators.
Conditions: Given a classroom, Technical Manual (TM), JLTVA1 and maintenance bay
Standards: Achieving a score of 80% accuracy on a written test and 100% accuracy of hands-on activity.
It is the responsibility of all Soldiers to follow all US Army safety guidelines as well as local unit SOPs.
Risk Assessment Level
Low
Environmental Considerations
It is everyone’s responsibility to adhere to local and state regulations and unit SOP to protect the environment from damage.
Evaluation A Check on Learning will be conducted at the end of each lesson to ensure transfer of knowledge. Practical Exercises will be conducted during each lesson.
Students will need to complete each practical exercise with 100% accuracy (to include remedial training if necessary) before a Performance Evaluation Checklist is signed by the instructor to ensure they can properly conduct operating procedures. A comprehensive written test will be administered at the end of the course. Students must score 80% or higher on the written exam.
Instructional Lead-In
The JLTVA1 delivers new levels of agility to safely traverse rugged terrain and compressed urban areas. This lesson will focus on becoming familiar with the characteristics and components of the JLTVA1.
SECTION III. PRESENTATION
Terminal Learning Objective
(Slide #2)
Action: Operate the JLTVA1’s components, controls, and indicators
Conditions: Given a classroom, Technical Manual (TM), JLTVA1 and maintenance bay
Standards: Without injury to personnel or damage to the vehicle and
Enabling
Objective A.
Action: Identify the characteristics and capabilities of the JLTVA1
Conditions: Given a JLTVA1, Technical Manual (TM), and Performance Evaluation Checklist
Standards: Without injury to personnel or damage to the vehicle and
1. ELO A – LSA 1
Learning Step/Activity: Characteristics, Capabilities, Performance and
Major Components
Method of Instruction: Lecture
Instructor to student ratio: 1:30
Time of instruction: 55 mins
Media Type: PowerPoint (PPT)
(Slide #3)
a. Variants
1. The JLTVA1 is available in two or four door variants.
2. The baseline vehicle is equipped with:
a) Central Tire Inflation System (CTIS)
b) Anti-lock Brake System (ABS)
c) Transaxle
d) Multi-operation setting High Pressure Gas (HPG) suspension system
b. The two and four door variants are broken down into three base vehicles
1. General Purpose (GP)
2. Close Combat Weapons Carrier (CCWC)
3. Utility
c. There are four mission configurations of the JLTVA1. The mission configurations define the models.
(Slide #4)
Figure 2.1 General Purpose
1. General Purpose (JLTVA1 – GP M1280A1) (Figure 2.1)
a) A base platform vehicle for general utility, movement of troops, or small supply items
b) Can provide general purpose logistical support, including administrative movement
c) Can be outfitted with multiple kits to support a variety of mission package configurations
d) Four door configuration
Figure 2.2 JLTVA1 Heavy Guns Carrier
2. Heavy Guns Carrier (JLTVA1 – HGC M1278A1) (Figure 2.2)
a) Accommodates mounting crew served weapons (machine gun and grenade machine guns)
b) Four door configuration
(Slide #5)
Figure 2.3 JLTVA1 Close Combat Weapons Carrier
3. Close Combat Weapon Carrier (JLTVA1 – CCWC M1281) (Figure 2.3)
a) Base platform vehicle that has a close combat weapons cargo bed
b) Accommodates the Tube-launched, optically-tracked, wire commanded data link, guided missile Improve Target Acquisition system (TOW – ITAS) (US Army) and direct fire kinetic weapons
c) Four door configuration
Figure 2.4 JLTVA1 Utility
4. Utility (JLTVA1-UTL M1279A1) (Figure 2.4)
a) Base platform vehicle that carries cargo on an open bed
b) As a prime mover, this vehicle has the capability to tow existing combat loads This includes, but not limited to 105mm, A1, A2 and other towed loads typically moved by light tactical vehicles.
c) Can be outfitted with existing standard shelters required for maintenance, communications, etc.
d) Two door configuration
Some trucks have Contractor Furnished Equipment (CFE) kits attached to them.
Show students Work Package (WP) 2 and briefly discuss.
Discuss the Operational, Tie Down Height, and Loading Height dimensions along with the Curb Weight and the Gross Vehicle Weight Rating of the JLTVA1 mission configurations. Tell students that the following slides have information important to them.
(Slide #6)
Figure 2.5 JLTVA1 Models
(Slide #7)
d. Operational dimensions. There are some differences in dimensions between the mission configurations of the JLTVA1. Reference the chart below.
Table 2.0 Operational Dimensions
Vehicle Length Width Height Clearance Wheel Base
GP
M1280A1
211.3 in. 95.3 in. 128.5 in. 16.2 in. 130 in.
HGC
M1278A1
211.3 in. 95.3 in. 128.5 in. 16.2 in. 130 in.
CCWC
M1281A1
211.3 in. 95.3 in. 126.1 in. 16.2 in. 130 in.
UTL
M1279A1
217.7 in. 95.3 in. 121.8 in. 16.2 in. 145 in.
(Slide #8)
e. Heights and clearances. There are some differences in height and clearance between JLTV A1models. Reference the chart below to identify operational heights.
Explain to students that the chart below displays Tie-Down height measurements with lock out braces installed. Be sure to inform students that the clearance without lock out braces is much lower to the ground.
Table 2.1 Tie-Down Height
Vehicle Height Clearance
GP M1280A1 86.5 in. 14.2 in.
HGC M1278A1 86.5 in. 14.2 in.
CCWC M1281A1 88.8 in. 14.2 in.
UTL M1279A1 88.7 in. 14.2 in.
(Slide #9)
f. Loading height. There are some differences in height and clearance between
JLTVA1 models. Reference the chart below to identify operational heights
Table 2.2 Loading Height
Vehicle Height Clearance
GP M1280A1 75.8 in. 3.8 in.
HGC M1278A1 75.8 in. 3.8 in.
CCWC M1281A1 75.8 in. 3.8 in.
UTL M1279A1 75.8 in. 3.6 in.
(Slide #10)
g. Curb weight. There are some differences in curb weight between the JLTVA1 variants. Reference the chart below to identify weights.
Table 2.3 Curb Weight
Vehicle Front Axle Rear Axle Total
GP M1280A1 7,189 lb. 6,241 lb. 13,430 lb.
HGC M1278A1 7,189 lb. 6,241 lb. 13,430 lb.
CCWC
M1281A1
7,181 lb. 6,649 lb. 13,830 lb.
Utility M1279A1 7,624 lb. 5,996 lb. 13,620 lb.
(Slide #11)
h. Gross Vehicle Weight Rating. Reference the chart below to identify Gross
Vehicle Weight.
Table 2.4 Gross Vehicle Weight Rating
Vehicle Front Axle Rear Axle Total
GP M1280A1 11,900 lb. 12,800 lb. 22,500 lb.
HGC M1278A1 11,900 lb. 12,800 lb. 22,500 lb.
CCWC
M1281A1
11,900 lb. 12,800 lb. 22,500 lb.
Utility M1279A1 11,900 lb. 12,800 lb. 22,500 lb.
(Slide #12)
i. Top speed. Top speed of the JLTVA1 under normal conditions is 76 mph. The chart below lists the transmission/Trans axle gear ratio.
Table 2.5 Transmission Gear Ratios and Vehicle MPH
Gear Ratio MPH (km/h) with Transaxle in Low Range
MPH (km/h) with Transaxle in High Range
First
3.51:1 0.0 to 7.1 mph (0.0 to 11.4 km/h)
0.0 to 12.6 mph (0.0 to
20.3 km/h)
Second
1.90:1
7.1 to 15.7 mph (12.2 to
25.3 km/h)
12.6 to 28.0 mph (20.3 to
45.1 km/h)
Third
1.44:1
15.7 to 20.7 mph (25.3 to
33.3 km/h)
28.0 to 36.9 mph (45.1 to
59.4 km/h)
Fourth
1.00:1
20.7 to 29.8 mph (33.3 to
48.0 km/h)
36.9 to 53.1 mph (59.4 to
85.4 km/h)
Fifth
0.74:1
29.8 to 40.4 mph (48.0 to
65.0 km/h)
53.1 to 72.1 mph (85.4 to
116.0 km/h)
Sixth
0.64:1
40.4 to 47.4 mph (65.0 to
76.3 km/h)
72.1 to 76.0 mph (116.0 to
122.3 km/h)
Reverse
5.09:1
0.0 to 6.0 mph (0.0 to 9.7 km/h)
0.0 to 10.7 mph (0.0 to
17.2 km/h)
(Slide #13)
j. Capabilities
1. Payload
a) The payload of the GP, HGC, and CCWC is 3,500 lbs. and 3,000 lbs. with the Gunners Protection Kit (GPK) installed.
b) The payload of the UTL is 5,100 lbs.
2. Acceleration
a) The JLTVA1 can go from 0-30 mph in 7.4 seconds.
b) It can reach 0-50 mph in 18.3 seconds.
3. Range. The maximum range of the JLTVA1 is 300 miles at 35 mph at gross vehicle weight (GVW). 35.5 gallon tank
(Slide #14)
Figure 2.6 JLTVA1 side slope
Figure 2.7 JLTVA1 slopes
Figure 2.8 JLTVA1 60% slope
4. Performance
a) The JLTVA1 is capable of performing lane changes at 53 mph.
b) The JLTVA1 is capable of fording a depth of 30 in. without a fording kit, and 60 in. with a kit.
c) The JLTVA1 can negotiate a 40% side slope. It is capable of negotiating a 40% grade at 8 mph and a 60% grade at 6 mph.
(Figures 2.6 - 2.8)
5. Turning radius
a) The utility has a turning radius of 27 ft.
b) The turning radius for the GP, CCWC and the HGC is 25 ft.
(Slide # 15)
Q: What are the differences between the JLTVA1 General Purpose and the JLTVA1 Utility?
A: The General-Purpose variant is used for general utility, movement of troops, or small supply items; 4 door variant. The Utility variant is carries cargo on an open bed; 2 door variant.
Q: What is the maximum range of the JLTVA1 at 35 mph at GVW?
A: 300 miles.
Q: What speed is the JLTVA1 capable of negotiating a 40% slope?
A: Eight mph.
Q: What is the top speed for the JLTVA1 when the transaxle is in high range?
A: 76 mph.
Transition We’ve just covered the characteristics and capabilities of the JLTVA1, do you have any questions before we move into the Practical Exercise?
2. ELO A – LSA 2
Learning Step/Activity: Identify Family of Vehicles
Method of Instruction: Practical Exercise
Instructor to student ratio: 1:5
Time of instruction: 20 mins
Media Type: None
(Slide# 16)
See Appendix C Practical Exercise JLTVA1-OP02A
Transition Do you have any questions regarding the characteristics and capabilities of the vehicle? Let’s move on to exterior controls, components and indicators.
Enabling Learning Objective B.
(Slide #17)
NOTE: Inform students of the following Enabling Learning Objective requirements.
At the completion of this lesson, you [the student] will:
Action: Operate the exterior controls, components and indicators of the
JLTVA1
Conditions: Given a JLTVA1, Technical Manual (TM) and Performance Evaluation Checklist
Standards: Without injury to personnel or damage to the vehicle and
1. ELO B – LSA 1
Learning Step/Activity: Exterior Components
Method of Instruction: Lecture/Classroom
Instructor to student ratio: 1:30
Time of instruction: 10 mins
Media Type: Video
Note The following components are covered in the Exterior Vehicle Familiarization video.
(Slide #18)
Play the video: Exterior Vehicle Familiarization. Video has audio and is approximately 10 minutes long.
a. Front of JLTVA1
1. Tow eyes. They are used for towing the vehicle and tie down points.
2. Inter-vehicular connector.
a) The front of the vehicle is equipped with a 24 VDC inter-vehicular connector.
b) Supplies power to the truck if towed.
3. NATO slave receptacle
a) Used to jump-start the vehicle in the event of a dead battery.
b) It is a 24 VDC system so ensure the vehicle you are jumping is also a 24 VDC system.
4. Glad hands
a) The front glad hands supply air to the vehicle if towing and the air system is operational.
b) The red is for emergency and the blue is for service.
5. Vehicle batteries
a) The battery supplies power for the vehicle to start.
b) The access panel drops down the battery tray for servicing during its required intervals.
c) The two batteries are Optima sealed absorbed glass matte (AGM) supplying 25.6 VDC at 800 CCA when fully charged.
Figure 2.9 Cooling package
6. Cooling package. Located at front of truck (Figure 2.9) consists of:
a) Transmission oil cooler (oil to air)
b) AC condenser
c) Air system cooler
d) Charge air cooler
e) Engine radiator
f) Transmission cooler (air-water)
g) Fuel cooler
h) Hydraulic cooler
7. Hood
a) Ultralight fiberglass hood with two rubber retaining straps for easy engine access.
b) Hood is equipped with a hood prop to ensure hood does not blow down on operator if under the hood.
c) Personnel should not stand on hood.
8. Lighting
a) Headlights
b) Marker lights
c) Composite lights
d) Blackout lights
9. Bumper
a) No bumper on standard JLTVA1.
b) If combat bumper is installed, it gives the vehicle the capability to push vehicles up to 6,000 lbs. out of the way.
Figure 2.10 Winch kit
10. Winch (Figure 2.10)
a) Rated for 18,000 lbs. (8,165 kg).
b) Can be used with tow bar if kits are installed.
b. Exterior components left
1. Air cleaner. The air filter for the engine is located on the left side of the truck.
2. Mirrors
a) Electronically adjustable with control inside of the cab.
b) Found on both sides of vehicle.
Operators should manually line up the mirror bracket before getting in the vehicle during the Before Operating PMCS. All other adjustments should be with the electrical control in the cabin. The electrical control only moves the mirror glass.
3. Doors
a) The vehicle has carriage doors for front and rear protection.
b) The JLTVA1 has tactical opening doors.
c) Dependent upon individual strength, increased force may be required to open door. Use whatever means necessary to use (i.e.
legs or two-person buddy system) to aid operations.
d) Always ensure the doors are combat locked whenever operating the vehicle.
e) Do not close both doors at the same time.
4. Ballistic windows. Windows are made of ballistic glass for crew protection.
5. Deice elements. Deice elements are only found in the windshield (not at side windows).
6. Step. There is a step to aid getting in/out of the vehicle safely.
7. Tires. The vehicle is equipped with 365/80 R20 Michelin XZL tires.
8. CTIS wheel valves
a) These valves are a regulatory mechanism that manages inlet and outlet of air on all four tires.
b) CTIS functionality is automatic as well as upon command. The
JLTVA1 features a Command Zone controlled CTIS system controlling a Dana Spicer Mechatronic Control Unit (MCU). (CTIS and MCU details provided later in training)
9. C4ISR vents
a) These vents are found on the Utility variant.
b) They are used to ensure clean air is brought in to cool Command
Control Computer Communication Intelligence Surveillance (C4ISR) power distribution.
c) The vents should be covered when fording.
d) There are five vents found on the Utility variant located on both sides of the truck.
e) Fans shut off in fording mode.
10. Stowage compartments
a) The stowage compartments allow for securing:
1) Basic issue items (BII)
2) Components of end item (COEI)
c. Rear of JLTVA1
1. Cargo body
2. Tie-downs
a) Used for holding down payload stored in cargo compartment.
b) Do not use chain binders to secure loads.
3. Cargo cover
4. Tailgate
a) Has two latches that must be opened to drop tailgate down.
b) Removable on the Utility variant.
Figure 2.11 JLTVA1 rear lighting and camera
5. Rear lighting (Figure 2.11)
a) Tail light
b) Blackout light
c) Reverse light
6. Rear camera (Figure 2.11)
a) Assists with visibility behind the vehicle.
b) Displays on the DSDU monitor.
Figure 2.12 Rear components
7. Priming valve. Used to prime fuel system if the JLTVA1 runs out of fuel.
(Figure 2.12)
8. Rear glad hands (Figure 2.12)
a) The rear glad hands supply air to a towed JLTVA1 or trailer if the air system is operational.
b) Blue is service.
c) Red is emergency.
9. 24VDC inter-vehicular connector
a) 24 volts is used for towing a trailer but requires ABS connector.
Figure 2.13 Rear components cont.
10. Pintle hook. The pintle hook is used for towing a trailer or disabled vehicle. (Figure 2.13)
11. ABS connector. Only when utilizing a 24v connector.
12. 12VDC inter-vehicular connector
a) 12 volts is used when connecting to the trailer.
b) ABS connector is not required for 12VDC connector.
13. Grounding stud (Figure 2.13)
14. Solenoid bank
a) Used to manually override different parts of the driveline.
b) The only solenoids to be used for towing are the R1, T2 and T3.
15. Air drain
a) Located on right side of truck, underneath solenoid bank.
b) Used for draining air from air tanks once vehicle operations are complete.
d. Exterior components right
1. Fuel Tank quantity is 35.5 gallons.
2. Stowage
3. Exhaust. Do not operate engine in enclosed area without proper ventilation.
Figure 2.14 Monocoque capsule
e. Capsule (Figure 2.14)
a) Monocoque (single shell) design for increased safety.
b) Welded nuts for armor plate mounting.
f. Center channel
Figure 2.15 MCU and air tanks
1. Air tanks (Figure 2.15)
2. MCU (Figure 2.15)
a) Functions similar to Pneumatic Control Unit (PCU) on other tactical vehicles.
b) Activates inflation/deflation of tires.
c) JLTVA1 is unique in that the MCU can inflate/deflate each tire separately, instead of only front or back tires activated by a PCU.
d) Safeties are built into system to help prevent damage by running under inflated tires at speeds too fast for those conditions.
g. Major components
Figure 2.16 A1 engine
(Slide# 19)
1. A1 Engine (figure 2.16)
a) The engine in the JLTVA1 is the Banks model 866T with turbo charged engine.
b) The engine is a 6.6 liter with 340 HP at 3100 RPM. It produces 660 ft-lb of torque at 1600 RPM.
(Slide #20)
Figure 2.17 Transmission
2. Transmission (Figure 2.17)
a) The transmission used in the JLTVA1 is an Allison 2500 Special Purpose (SP).
b) This model of transmission is a 6-speed automatic.
c) When the Central Tire Inflation System (CTIS) is not in HWY setting, the transmission is limited to fourth gear.
Figure 2.18 Transaxle
3. Transaxle (Figure 2.18)
a) Transaxle. The transaxle receives power from the transmission and transfers it to the front and rear wheels. This provides all-wheel operation in both high and low ranges. The transaxle used in the JLTVA1 is an Oshkosh two-speed design.
1) High Reduction – 1.65
2) Low Reduction – 2.95
3) Differential Gear Ratio – 2.2:1
4) Power Split. – 50/50 split
(Slide # 21)
Figure 2.19 Propeller shafts and half shafts
4. Propeller shafts. (Figure 2.19)
a) The JLTVA1 has two propeller shafts. They are composite shafts with aluminum ends.
5. Half shafts/axles.
a) From the differential and transaxle, the vehicle uses half-shafts with constant velocity joints, to account for angles produced by suspension movement
6. Wheel ends
a) The wheel ends are planetary gear reduction
(Slide #22)
7. Suspension. The suspension used in the JLTVA1 is an Oshkosh TAK-4i Intelligent Suspension.
a) The suspension is capable of 20 inches of total travel, 12 inches jounce and 8 inches rebound.
1) Jounce is the compression stroke of a shock-absorber.
2) Rebound is the decompression of a shock-absorber
b) The suspension system is designed to maximize traction, ride quality, and fuel efficiency
c) It will adjust pressure in the suspension to correspond to the suspension system setting selected by the operator.
Figure 2.20 Front suspension
d) Roll Accumulator (Figure 2.20)
e) Half-shaft (Figure 2.20)
f) Lower control arm (Figure 2.20)
g) Spring (Figure 2.20)
h) Upper control arm (Figure 2.20)
Figure 2.21 Rear view of front suspension shock assembly
i) Brakes (Figure 2.21)
j) Shock absorbers (Figure 2.21)
(Slide # 23)
Figure 2.22 DSDU suspension system screen
8. The suspension system (Figure 2.22) has five settings for operations.
The Driver Smart Display Unit (DSDU) is discussed later in this lesson.
a) Fording Multiplexed (MUX) Switch panel
b) Operational (DSDU)
c) Tie Down (DSDU)
d) Loading (DSDU)
e) Suspension Aided Egress System (SAES) (DSDU) when parking brake is engaged, and vehicle is neutral.
(Slide #24)
9. High pressure gas suspension
Warning Do not exit vehicle when suspension is being adjusted. Severing, smashing, and crushing of body parts can occur if caught between door and cab. Remain in vehicle until suspension operation has concluded. Failure to comply may result in injury or death to personnel.
a) These settings may take up to 5 minutes to adjust; typically, the suspension adjustment is completed in less than 1 minute.
1) During an operator-initiated adjustment, the engine RPM increase will slowly ramp up to approximately 1550 RPM if the transmission is in neutral and the parking brake is applied. If either the transmission is shifted out of neutral or the service brake is applied during an adjustment, the engine speed will return to normal idle speed. When adjustment selection is aborted, by either the abort selection in the DSDU or by releasing the brake or putting it in gear, the vehicle will be limited to 10 mph
b) If the High-Pressure Gas (HPG) pumps run continuously for 10 minutes, the SPNSN ERROR light will illuminate and the pumps will automatically stop running to prevent overheating. After 5 minutes, the pump time out error will automatically clear, the SPNSN ERROR light will turn off, and the system will allow ride height adjustments again.
c) The suspension system monitors the hydraulic oil temperature to prevent overheating. If the hydraulic oil temperature exceeds 212° F (100° C), the SPNSN ERROR light will illuminate and pumps will automatically stop running. When the hydraulic oil temperature drops back below 200° F (93° C), the SPNSN ERROR light will turn off, and the system will allow ride height adjustments again.
d) The vehicle is equipped with an automatic leveling feature which, if enabled, will attempt to maintain the vehicle at ideal ride height when in operational mode and moving over 5mph. If the automatic leveling feature is disabled or is unable to maintain the truck at the operational height, the suspension not level light may illuminate. If the automatic leveling system is enabled and a significant change to weight or payload occurs, several automatic leveling events may occur before the vehicle reaches ideal ride height. If the automatic leveling system is disabled, changes to weight, payload, and temperature could potentially lead to suspension not level light illuminating. If at any time the suspension not level light illuminates, the automatic leveling system becomes inactive until an operational adjustment is performed. The SPNSN NOT LEVEL light indicates suspension ride height or pressure is outside of expected limits for vehicle. If SPNSN NOT LEVEL light goes off after vehicle starts operating under normal conditions, no action is required. If SPNSN NOT LEVEL light remains illuminated, a suspension ride height adjust operation must be performed. If a significant change to weight or payload of vehicle has taken place, a ride height adjust operation may need to be performed 2 to 4 times to achieve optimal level operation. In a circumstance where the SPNSN NOT LEVEL light comes on after the vehicle has been off, the vehicle will be limited to 18 mph. This can be eliminated by simply selecting operational ride height from the suspension screen and allowing the system to adjust to operational ride height.
(Slide #25)
Figure 2.23 Brakes
10. Brakes (Figure 2.23)
a) The vehicle is equipped with ABS (anti-lock braking system)
b) Air over hydraulic with four independent disc brakes
c) Each brake has its own hydraulic reservoir
d) The parking brake has its own reservoir and integrated heater
(Slide #26)
Q: What is the purpose of the glad hands?
A: The glad hands supply air to the vehicle if towing and the air system is operational.
Q: Where are the air drains located and when should the Operator drain the air tanks?
A: On the…
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