The center for aircraft structural life extension (castle) performs research and technology development projects focused on delivering critical science and technology products required to understand…

Active Indefinite Delivery Contract Awarded Last action

Contract number
FA700021D0002
Awardee
Awarding agency
Task orders
33 $103,663,185 obligated

Award facts

Opportunity
Combined order value
$103,694,220 Current and potential, with all options
Last date to order 93% complete
IDV ceiling 95% used
$109,000,000.00
Maximum order
$25,000,000.00
Award type
Single award
Who can order
Only the awarding agency
Set-aside
No set-aside
Competition
Full and Open Competition · 3 offers Negotiated Proposal / Quote
Pricing
Order Dependent (IDV only)

Award details come from SAM.gov/FPDS.

About this IDV

The U.S. Air Force Academy awarded a single-award indefinite delivery contract to Southwest Research Institute on March 30, 2021, with a $109 million ceiling and an ultimate completion date of March 29, 2027. The Center for Aircraft Structural Life Extension (CASTLE), located at the Air Force Academy, performs research and technology development focused on understanding material degradation in structures and systems, supporting both aging structures and material degradation missions across the Air Force.

Place of performance spans multiple Air Force locations including the Air Force Academy (Colorado Springs, Colorado), Hill Air Force Base (Utah), Cheyenne Mountain Air Force Base (Colorado), Tinker Air Force Base (Oklahoma), Warner Robins Air Force Base (Georgia), and contractor facilities in San Antonio, Texas. Work encompasses sustainment engineering, structures teardown analysis, root cause failure analysis, non-destructive evaluation, design analysis, system design improvement, developmental testing, component testing, full-scale testing, and certification support for aging aircraft structural integrity programs.

The pre-solicitation notice posted October 8, 2019 specified NAICS codes 541715 (research and development in physical and engineering sciences), 336411 (aircraft manufacturing), 488190 (other support activities for air transportation), and 336413 (aircraft parts and auxiliary equipment manufacturing). Task order activity under this IDIQ reflects sustained, multi-year engagement across multiple Air Force commands. Recent orders include a $14.3 million delivery order for A-10 Thunderbolt II research and development engineering support (awarded September 20, 2024, completing January 19, 2026) with subcontractors Kaes LLC, Hill Engineering LLC, Apes Inc., and Sabreliner Aviation LLC; a $3.49 million delivery order for B-52 Mission Data Recorder system support for the Oklahoma City Air Logistics Complex (awarded September 30, 2024, completing January 7, 2027); an $8.66 million T-38 flight loads data recording and aircraft structural integrity program improvements order (awarded September 27, 2024, completing September 26, 2026); and a $129,890 munitions division materials evaluation order (awarded April 10, 2025, completing March 9, 2026) with the University of Pittsburgh conducting metallurgical analysis of 4340 steel specimens. Orders span engineering services at Robins Air Force Base, cognitive electronic warfare system development, A-10 aircraft structural integrity program support, and F-16 structural life extension work, drawing customer demand from the Air Force Academy, Air Force Life Cycle Management Center, and Air Force Materiel Command.

Description

The center for aircraft structural life extension (castle) performs research and technology development projects focused on delivering critical science and technology products required to understand material degradation in structures and systems.

Task orders

Task order Ordering agency Obligated Awarded
Castle engineering and analysis activities in aging structures: munitions division materials evaluation support. FA700025F0050 Air Force Academy (HAF) $129,890
The center for aircraft structural life extension (castle) at the united states air force (USAF) academy and the USAF… FA700024F0136 Air Force Academy (HAF) $62,448
The purpose of this task order is to develop, refine and check and correct stress intensity factor (k) solutions that… FA700024F0130 Air Force Academy (HAF) $249,942
The purpose of this effort is to obtain support in understanding, utilizing and potentially adding to the mission… FA700024F0129 Air Force Academy (HAF) $3,493,751
T-38 flight loads data recording (fldr), aircraft structural integrity program (asip) improvements, and miscellaneous… FA700024F0098 Air Force Academy (HAF) $8,661,178
Engineering and analysis activities in aging structures: a-10 windscreen bird strike testing FA700024F0109 Air Force Academy (HAF) $94,333
The center for aircraft structural life extension (castle) at the united states air force academy requires research and… FA700024F0120 Air Force Academy (HAF) $14,348,595
Task order for legacy aircraft training division (ltad) aircraft structural integrity program (asip), avionics and tech… FA700024F0067 Air Force Academy (HAF) $2,533,199
Center for aircraft structural life extension (castle) engineering and research activities for aging structures: stress… FA700023F0143 Air Force Academy (HAF) $239,702
Center for aircraft structural life extension (castle) t-38 flight loads data recording (fldr), aircraft structural… FA700023F0116 Air Force Academy (HAF) $7,592,521
Castle task order for root cause analysis FA700023F0148 Air Force Academy (HAF) $29,869
Center for aircraft structural life extension (castle), engineering and analysis activities in aging structures: a-10… FA700023F0134 Air Force Academy (HAF) $14,445,918
Castle c-5 aircraft structural integrity program (asip) loads/environment spectra survey (l/ESS) system installation FA700023F0128 Air Force Academy (HAF) $4,359,834
Task order for a-10 training, honeycomb testing, & ADR parameters FA700023F0138 Air Force Academy (HAF) $1,367,862
Center for aircraft structural life extension (castle) engineering and research activities for aging structures… FA700023F0115 Air Force Academy (HAF) $317,767
Center for aircraft structural life extension (castle) engineering and research activities for aging structures - KC135… FA700023F0027 Air Force Academy (HAF) $17,636
Center for aircraft structural life extension (castle) engineering and research activities for aging structures… FA700023F0014 Air Force Academy (HAF) $17,635
Castle: a-10 asip test specimen evaluation and digital maintenance support. FA700022F0217 Air Force Academy (HAF) $618,147
Center for aircraft structural life extension (castle) engineering and research activities for aging structures: stress… FA700022F0214 Air Force Academy (HAF) $174,397
Center for aircraft structural life extension (castle)_t-38 flight loads data recording (fldr), aircraft structural… FA700022F0168 Air Force Academy (HAF) $7,719,210
Center for aircraft structural life extension (castle) engineering and research activities for aging structures- A10 in… FA700022F0204 Air Force Academy (HAF) $1,204,807
Center for aircraft structural life extension (castle), engineering and analysis activities in aging structures: a-10… FA700022F0169 Air Force Academy (HAF) $13,089,924
Center for aircraft structural life extension (castle) engineering and research activities for aging structures… FA700022F0106 Air Force Academy (HAF) $398,348
Center for aircraft structural life extension (castle) engineering and research activities for aging structures… FA700022F0110 Air Force Academy (HAF) $1,786,171
Center for aircraft structural life extension (castle) engineering and research activities for aging structures… FA700022F0084 Air Force Academy (HAF) $17,674
Center for aircraft structural life extension (castle) engineering and research activities for aging structures - KC135… FA700022F0041 Air Force Academy (HAF) $14,516
Castle: stress intensity factor (k) solutions FA700021F0199 Air Force Academy (HAF) $54,421
Center for aircraft structural life extension (castle): b-1B cold expansion (CX) durability testing FA700021F0176 Air Force Academy (HAF) $149,941
Castle_t-38 flight loads data recording (fldr), aircraft structural integrity program (asip) FA700021F0162 Air Force Academy (HAF) $7,752,040
Castle: afgrow software support services FA700021F0153 Air Force Academy (HAF) $108,659
Castle a-10 aircraft structural integrity program (asip) engineering support FA700021F0145 Air Force Academy (HAF) $11,637,986
Castle: corrosion policy and oversight (CPO) sponsored training - evaluation of effectiveness FA700021F0099 Air Force Academy (HAF) $285,284
Castle: corrosion policy and oversight (CPO), workforce painter training (WPT) - evaluation of methods FA700021F0074 Air Force Academy (HAF) $689,580
Show all 33

Transactions

Action Obligated Date
Supplemental Agreement for work within scope P00007 $0
Supplemental Agreement for work within scope P00006 $0
Additional Work (new agreement, FAR part 6 applies) P00005 $0
Exercise an Option P00004 · The center for aircraft structural life extension (castle) is located at the united states air force academy (usafa). The castle program has a two-fold… $0
Supplemental Agreement for work within scope P00003 · The center for aircraft structural life extension (castle) is located in the department of mechanical engineering (dfme) at the united states air force… $0
Change Order P00002 $0
Change Order P00001 · Center for aircraft structural life extension (castle) engineering and research activities for aging structures: modification P00001 to add dfars… $0
Original award $0

Subawards

Subcontractor Amount Awarded
United Western Technologies Corp. T-38 FLIGHT LOADS DATA RECORDING (FLDR), AIRCRAFT STRUCTURAL INTEGRITY PROGRAM (ASIP) IMPROVEMENTS, AND MISCELLANEOUS STUDIES T-38 Lower Wing Inspection Kit $50,763
Kihomac, Inc. CASTLE C-5 AIRCRAFT STRUCTURAL INTEGRITY PROGRAM (ASIP) LOADS/ENVIRONMENT SPECTRA SURVEY (L/ESS) SYSTEM INSTALLATION Engineering labor in support of the C-5… $797,318
University Of Pittsburgh - Of The Commonwealth System Of Higher Education CASTLE ENGINEERING AND ANALYSIS ACTIVITIES IN AGING STRUCTURES: MUNITIONS DIVISION MATERIALS EVALUATION SUPPORT. Experiments on SwRI provided 4340 Steel… $99,000
Telspan Data, LLC The purpose of this effort is to obtain support in understanding, utilizing and potentially adding to the mission data recorder (MDR) system for the b-52… $156,490
Kaes LLC THE CENTER FOR AIRCRAFT STRUCTURAL LIFE EXTENSION (CASTLE) AT THE UNITED STATES AIR FORCE ACADEMY REQUIRES RESEARCH AND DEVELOPMENT ENGINEERING SUPPORT FOR… $192,960
Sabreliner Aviation LLC THE CENTER FOR AIRCRAFT STRUCTURAL LIFE EXTENSION (CASTLE) AT THE UNITED STATES AIR FORCE (USAF) ACADEMY AND THE USAF AIRCRAFT STRUCTURAL INTEGRITY PROGRAM… $56,171
Technical Data Analysis, Inc. THE PURPOSE OF THIS EFFORT IS TO OBTAIN SUPPORT IN UNDERSTANDING, UTILIZING AND POTENTIALLY ADDING TO THE MISSION DATA RECORDER (MDR) SYSTEM FOR THE B-52… $93,981
Interpro, LLC T-38 FLIGHT LOADS DATA RECORDING (FLDR), AIRCRAFT STRUCTURAL INTEGRITY PROGRAM (ASIP) IMPROVEMENTS, AND MISCELLANEOUS STUDIES Engineering services for the… $320,399
Lextech Inc. THE PURPOSE OF THE MODIFICATION IS TO INCORPORATE WORK STATEMENT REV1 AND CDRLS REV1. ALL OTHER TERMS AND CONDITIONS REMAIN UNCHANGED. THE TOTAL OBLIGATION… $95,040
Sabreliner Aviation LLC T-38 FLIGHT LOADS DATA RECORDING (FLDR), AIRCRAFT STRUCTURAL INTEGRITY PROGRAM (ASIP) IMPROVEMENTS, AND MISCELLANEOUS STUDIES The work is for the technical… $3,285,358
Subcontractor not on record THE PURPOSE OF THIS TASK ORDER IS TO DEVELOP, REFINE AND CHECK AND CORRECT STRESS INTENSITY FACTOR (K) SOLUTIONS THAT COULD BE IMPLEMENTED IN CRACK GROWTH… $243,191
Hill Engineering, LLC THE CENTER FOR AIRCRAFT STRUCTURAL LIFE EXTENSION (CASTLE) AT THE UNITED STATES AIR FORCE ACADEMY REQUIRES RESEARCH AND DEVELOPMENT ENGINEERING SUPPORT FOR… $1,864,054
Apes Inc. THE CENTER FOR AIRCRAFT STRUCTURAL LIFE EXTENSION (CASTLE) AT THE UNITED STATES AIR FORCE ACADEMY REQUIRES RESEARCH AND DEVELOPMENT ENGINEERING SUPPORT FOR… $294,870
Sabreliner Aviation LLC THE CENTER FOR AIRCRAFT STRUCTURAL LIFE EXTENSION (CASTLE) AT THE UNITED STATES AIR FORCE ACADEMY REQUIRES RESEARCH AND DEVELOPMENT ENGINEERING SUPPORT FOR… $8,839,023
Hill Engineering, LLC T-38 FLIGHT LOADS DATA RECORDING (FLDR), AIRCRAFT STRUCTURAL INTEGRITY PROGRAM (ASIP) IMPROVEMENTS, AND MISCELLANEOUS STUDIES Engineering services related to… $274,926
Modern Technology Solutions, Inc. THE CENTER FOR AIRCRAFT STRUCTURAL LIFE EXTENSION (CASTLE) IS LOCATED IN THE DEPARTMENT OF MECHANICAL ENGINEERING (DFME) AT THE UNITED STATES AIR FORCE… $223,325
Lextech Inc. The center for aircraft structural life extension (castle) is located in the department of mechanical engineering (dfme) at the united states air force… $90,645
Nexone Inc. THIS MODIFICATION IS TO EXERCISE OPTION CLIN 1001, POP 14 JUNE 2025 - 02 SEPTEMBER 2025. Engineering support for USAF Legacy Training Aircraft Division. $53,683
Kaes LLC THIS MODIFICATION IS TO EXERCISE OPTION CLIN 1001, POP 14 JUNE 2025 - 02 SEPTEMBER 2025. T&M Engineering Support services from Nathan Phillips $122,208
United Western Technologies Corp. CENTER FOR AIRCRAFT STRUCTURAL LIFE EXTENSION (CASTLE)_T-38 FLIGHT LOADS DATA RECORDING (FLDR), AIRCRAFT STRUCTURAL INTEGRITY PROGRAM (ASIP) Purchased a FISCHER… $49,631
Subcontractor not on record CASTLE_T-38 FLIGHT LOADS DATA RECORDING (FLDR), AIRCRAFT STRUCTURAL INTEGRITY PROGRAM (ASIP) Purchasing two aircraft tails from decommissioned aircraft $31,621
Apes Inc. THE CENTER FOR AIRCRAFT STRUCTURAL LIFE EXTENSION (CASTLE) AT THE UNITED STATES AIR FORCE ACADEMY REQUIRES RESEARCH AND DEVELOPMENT ENGINEERING SUPPORT FOR… $120,174
Ssai Of Georgia, LLC CASTLE C-5 AIRCRAFT STRUCTURAL INTEGRITY PROGRAM (ASIP) LOADS/ENVIRONMENT SPECTRA SURVEY (L/ESS) SYSTEM INSTALLATION Engineering and analysis activities in… $392,667
Denmar Technical Services Inc. CENTER FOR AIRCRAFT STRUCTURAL LIFE EXTENSION (CASTLE), ENGINEERING AND ANALYSIS ACTIVITIES IN AGING STRUCTURES: A-10 AIRCRAFT STRUCTURAL INTEGRITY PROGRAM… $59,200
Apes Inc. CENTER FOR AIRCRAFT STRUCTURAL LIFE EXTENSION (CASTLE), ENGINEERING AND ANALYSIS ACTIVITIES IN AGING STRUCTURES: A-10 AIRCRAFT STRUCTURAL INTEGRITY PROGRAM… $290,065
Hill Engineering, LLC Castle_t-38 flight loads data recording (fldr), aircraft structural integrity program (asip) firm fixed price service purchase order: residual stress:… $74,000
Safe Inc. CASTLE_T-38 FLIGHT LOADS DATA RECORDING (FLDR), AIRCRAFT STRUCTURAL INTEGRITY PROGRAM (ASIP) Coupon Testing for Cold Work Process Fatigue Life Comparison $46,150
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Quick answers

Who was awarded contract FA700021D0002?

FA700021D0002 was awarded to Southwest Research Institute by Air Force Academy (Headquarters Air Force) on March 30, 2021.

How much is contract FA700021D0002 worth?

Orders under FA700021D0002 have obligated $103,663,185. Their combined current value, with exercised options, is $103,694,220. FA700021D0002's own ceiling is $109,000,000. A single order can be worth up to $25,000,000.

How many orders have been placed under contract FA700021D0002?

33 orders have been placed under FA700021D0002, the latest on April 10, 2025.

Who can order from contract FA700021D0002?

FA700021D0002 is a single award indefinite delivery contract. Only the awarding agency can place orders on it.

Was contract FA700021D0002 competed?

The extent of competition for FA700021D0002 was full and open competition. The government received 3 offers.

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