Cooperative Agreement DEEE0009405

Federal Cooperative Agreement Award Summary Endeavor Composites, Inc. received a $1.25 million Phase II Cooperative Agreement from the National Science Foundation (NSF) Technology, Innovation, and Partnerships (TIP) program (CFDA 47.084), awarded June 15, 2025, with completion expected May 31, 2027. The award funds development of an innovative mixer and dispersion technology for processing off-specification and recycled carbon fiber into high-quality, defect-free nonwoven fabrics using the...

This Project Grant award from the National Science Foundation's Engineering program (CFDA 47.041) supports fundamental research by Arizona State University (ASU) to enable additive manufacturing of high-quality fiber-reinforced polymer composites through in-situ thermal polymerization of the matrix resin. The total award amount is $647,188 with a project period from November 1, 2024 to April 30, 2028. The research aims to develop a new composite manufacturing platform that uses a remote stimulus...

This Project Grant from the National Science Foundation will support the development of sustainable nonwoven fabrics from off-specification and recycled carbon fiber. Endeavor Composites, Inc. will receive $256,000 to establish processes for fabricating mats using off-spec materials, including trims and recycled fibers. They will optimize operations for mats made from different blended combinations of carbon fiber grades and develop models to predict dispersion conditions for optimal nonwoven...

Advanced Materials Manufacturing, LLC received a $198,883 project grant award from the Department of Energy Office of Science on February 14, 2022 to develop composite metal foam for microreactors. The project supports the Office of Science Financial Assistance Program (CFDA 81.049), which aims to transform understanding of nature and advance U.S. energy and economic security through scientific discoveries and tools. Through this funding, Advanced Materials Manufacturing will produce composite...

This Project Grant award from the National Science Foundation (NSF) under the NSF Technology, Innovation, and Partnerships (CFDA 47.084) program provides $275,000 to Novineer, Inc. to develop novel approaches for optimizing the layout, fiber paths, and plastic infill distribution in 3D printed composite materials. The project aims to advance the state-of-the-art in additive manufacturing for end-use parts by creating automated design software that can tailor the material distribution to...

This $578,437 National Science Foundation project grant supports research at Texas A&M University to develop fast manufacturing techniques for high-performance thermoplastic polymer composites. The research aims to engineer the crystallinity of these composites during fast processing to achieve high stiffness, strength and toughness concurrently. Nanomaterials consisting of cellulose nanocrystals and graphene nanoplatelets will be used to control crystallinity without hazardous solvents...

This $600,000 National Science Foundation project grant supports research at the University of Southern California to develop new manufacturing methods for recycling post-consumer carbon fiber composite materials. The research aims to preserve the value of continuous carbon fibers and recover the polymer matrix from aircraft and other composites currently buried in landfills or subjected to pyrolysis. The project will study techniques to remanufacture recycled carbon fibers and polymer matrix...

The Department of Energy's Advanced Research Projects Agency - Energy (ARPA-E) awarded the University of Delaware a $3,060,498 cooperative agreement under the ARPA-E program (CFDA #81.135) on September 13, 2022 to develop efficient manufacturing of lightweight composite architected structures for transportation vehicles through September 12, 2025. Under the award, the University of Delaware will lead a consortium to develop and commercialize Composite Architected Materials Processing (CAMP), a...

This Project Grant from the National Science Foundation's Division of Civil, Mechanical, and Manufacturing Innovation, under the Engineering program (CFDA 47.041), provides $481,998 to support research at the University of California, Berkeley on developing a new additive manufacturing process for multi-material and multi-functional part fabrication. The principal investigator will conduct fundamental research into a charge-programmed additive microfabrication technique to rapidly pattern...

This Project Grant award of $274,919 from the National Science Foundation's (NSF) Technology, Innovation, and Partnerships (CFDA 47.084) program supports the development of a new class of high-performance composite materials made from aluminum and carbon fiber. The key focus is on improving the interface between the metal and carbon fiber phases to create a low-defect, high-strength material with enhanced mechanical properties. The research aims to elucidate the microstructural evolution and...