Advanced joining methods using automated continuous fiber three-dimensional printing fiber steering technology

Active Purchase Order Awarded Last action

Contract number
FA864925P0510
Awardee
Awarding agency
Obligated
$1,245,037

Award facts

Contract value 100% obligated
$1,245,037.00 Current and potential, with all options
Completion date 86% complete
Current and potential, with all options
Contracting staff
Set-aside
Total Small Business
Competition
101 offers Negotiated Proposal / Quote
Pricing
Firm Fixed Price
Place of performance
Dalton Gardens, ID 83815, USA

Award details come from SAM.gov/FPDS.

Transactions

Action Obligated Date
Vendor Address Change P00001 $0
Original award $1,245,037

About this award

The Air Force Research Laboratory (AFRL) awarded a $1.25 million firm fixed-price contract to Continuous Composites Inc., a small business manufacturer headquartered in Coeur d'Alene, Idaho, on September 29, 2025. This Small Business Innovation Research (SBIR) Phase II contract, designated as a total small business set-aside, focuses on advanced joining methods utilizing automated continuous fiber three-dimensional printing and fiber steering technology. The work will be performed in Dalton Gardens, Idaho, with an ultimate completion date of December 29, 2026. This award supports AFRL's efforts to develop innovative manufacturing capabilities for high-performance composite structures applicable to defense and aerospace applications.

Continuous Composites has established itself as a key supplier of advanced composite manufacturing technology to the federal government, with nine prior prime federal contracts totaling approximately $27.3 million across multiple defense agencies. The company's recent contract portfolio includes a $16.89 million multiyear AFRL development contract for hypersonic structural materials and a $4.34 million AFRL contract for design optimization and finite element analysis integration of continuous fiber additive manufacturing technology. This latest SBIR Phase II award builds on the company's proven technical capabilities in continuous fiber additive manufacturing and reflects AFRL's continued investment in innovative joining and fiber steering methodologies to advance composite manufacturing for defense applications.

Quick answers

Who was awarded contract FA864925P0510?

FA864925P0510 was awarded to Continuous Composites Inc. by Air Force Research Laboratory (Air Force Materiel Command) on September 29, 2025.

How much is contract FA864925P0510 worth?

The government has obligated $1,245,037 on FA864925P0510.

Was contract FA864925P0510 competed?

The government received 101 offers. It was set aside: Total Small Business.

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