Agile ultrasonics methodology for continuous ultrasonic welding of advanced thermoplastic composite structures in CCA and AAM vehicle applications

Active Purchase Order Awarded

Contract number
FA864925P0507
Awardee
Awarding agency
Obligated
$1,749,931

Award facts

Contract value 100% obligated
$1,749,931.00 Current and potential, with all options
Completion date 88% complete
Current and potential, with all options
Contracting staff
NAICS code
541715 Research and Development in the Physical, Engineering, and Life Sciences (except Nanotechnology and Biotechnology)
PSC
AC32 National Defense R&D Services; Defense-Related Activities; Applied Research
Set-aside
Total Small Business
Competition
Full and Open Competition after exclusion of sources · 101 offers Negotiated Proposal / Quote
Pricing
Firm Fixed Price
Place of performance
Columbus, OH 43221, USA
Research
SBIR Program Phase II Action

Award details come from SAM.gov/FPDS.

About this award

Agile Ultrasonics Corp, a small business manufacturer specializing in ultrasonic welding of thermoplastic composites, was awarded a $1.75 million Phase II Small Business Innovation Research (SBIR) contract by the Air Force Research Laboratory on September 26, 2025. The contract, designated as a total small business set-aside, focuses on developing agile ultrasonics methodology for continuous ultrasonic welding of advanced thermoplastic composite structures applicable to Commercial Cargo Aircraft (CCA) and Advanced Air Mobility (AAM) vehicle applications. Work will be performed in Upper Arlington, Ohio, with an ultimate completion date of December 30, 2026.

This Phase II SBIR award builds upon Agile Ultrasonics' established expertise in advanced composite manufacturing, leveraging the company's track record of supporting aerospace programs including NASA's thermoplastic development initiatives. The firm fixed price purchase order supports the Air Force Research Laboratory's objectives in advancing manufacturing technologies for next-generation aircraft platforms, particularly in developing reliable welding processes for composite structures that will be critical to both military cargo operations and the emerging commercial urban air mobility sector.

Quick answers

Who was awarded contract FA864925P0507?

FA864925P0507 was awarded to Agile Ultrasonics Corp by Air Force Research Laboratory (Air Force Materiel Command) on September 26, 2025.

How much is contract FA864925P0507 worth?

The government has obligated $1,749,931 on FA864925P0507.

Was contract FA864925P0507 competed?

The extent of competition for FA864925P0507 was full and open competition after exclusion of sources. The government received 101 offers. It was set aside: Total Small Business.

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