TJ-529-001A Cross Flooding Piping Installation.pdf

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Attached to
MO FY27 Thomas Jefferson Drydock REFERENCES and ATTACHMENTS Federal contract opportunity
Solicitation number
1305M226Q0100REF
Issued by
Department of Commerce National Oceanic and Atmospheric Administration

About this file

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This is a technical drawing and specification document for cross-flooding piping installation on the NOAA Ship Thomas Jefferson. The document provides general notes, a list of materials, and multiple partial plans and sections detailing the installation of piping systems across the vessel's decks.

The materials list specifies 15 line items including water butterfly valves, steel pipes, flanges, elbow fittings, solid rods, couplings, flex shaft assemblies, hose rods, universal joint couplings, tee wrenches, bird stuffing box components, flexible shaft clamps, hose clamps, flex shaft and rod assemblies, and various elbow fittings. Materials are sourced from multiple manufacturers including Watts Water Technologies, Elliot Manufacturing, and others, with unit weights ranging from 2 to 5.5 pounds and quantities specified for each component. The general notes establish installation requirements including deck box mounting, flush installation with coverings, material standards compliance with ASTM specifications, hexagonal bolts and nuts, coatings standards, surface preparation protocols, ABS welding certification requirements, pressure testing procedures, and weld integrity verification. The drawing references NOAA Ship standards and includes cross-references to related documents including damage stability analysis, trim and stability booklet, and other technical specifications. The work encompasses installation of piping systems connecting multiple tanks and operational areas throughout the vessel's main deck structure.

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(360) 479-5600 FAX:(360) 479-5605

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202 PACIFIC AVE, BREMERTON, WA 98337-1932

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NATIONAL OCEANIC AND ATMOSPHERIC ADMINISTRATION

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CHK

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CHK

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NOAA APPROVAL

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TAR NO.

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CONTRACT NO.

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NOAA DRAWING NUMBER

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OF

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OFFICE OF MARINE AND AVIATION OPERATIONS

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AutoCAD SHX Text %%uNOAA SHIP

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%%UTHOMAS JEFFERSON

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CROSS FLOODING PIPING

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INSTALLATION

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TJ-529-001

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AS SHOWN

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TJ-529-01.DWG

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AB133M-05-CQ-1044

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AAA-010

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LBE

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LBE

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L. FICCA

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GENERAL NOTES

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DRAWING NO

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REFERENCES

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1. THE PURPOSE OF THIS DRAWING IS TO INSTALL CROSSFLOODING PIPING THE PURPOSE OF THIS DRAWING IS TO INSTALL CROSSFLOODING PIPING BETWEEN DO TK 4-34-1 AND DO TK 4-34-2, BLST TK 4-43-1 AND BLST TK 4-43-2, AND DO TK 4-55-1 AND DO TK 4-55-2 AS REQUIRED BY REF 1. DO TKS 4-55-1 AND 4-55-2 ARE CONNECTED WITH A TOP HAT ARRANGEMENT IAW REF 2. BOTH THE DO TKS 4-34-1 AND 4-34-2 AND THE BLST TKS 4-43-1 AND 4-43-2 USE A REMOTE OPERATED VALVE TO CONTROL CROSS FLOODING. THE DECK BOX TO OPERATE THESE VALVES IS INSTALLED ON THE MAIN DECK. 2. NUMBERS AND LETTERS IN PARENTHESIS AFTER THE SECTION OR DETAIL TITLE NUMBERS AND LETTERS IN PARENTHESIS AFTER THE SECTION OR DETAIL TITLE INDICATE THE VIEW OF THE DRAWING FROM WHERE THE SECTION OR DETAIL IS TAKEN. 3. ABBREVIATIONS USED ON THIS DRAWING ARE IN ACCORDANCE WITH ASTM ABBREVIATIONS USED ON THIS DRAWING ARE IN ACCORDANCE WITH ASTM Y14.38. 4. SUBSTITUTION FOR ANY OF THE ITEMS INDICATED MUST BE APPROVED BY NOAA SUBSTITUTION FOR ANY OF THE ITEMS INDICATED MUST BE APPROVED BY NOAA AS HAVING EQUAL SALIENT FEATURES AND QUALITY OF CONSTRUCTION. IN ADDITION, THE PROPOSED SUBSTITUTE MUST BE SHOWN TO BE SUITABLE FOR INTEGRATION INTO THE SYSTEM WITHOUT HAVING A NEGATIVE IMPACT ON THE OVERALL ARRANGEMENT, PERFORMANCE, MAINTENANCE OR ACCESS TO THE SPACE. 5. TEE WRENCH IS TO BE MOUNTED ON ADJACENT BULKHEAD TO OPERATE DECK TEE WRENCH IS TO BE MOUNTED ON ADJACENT BULKHEAD TO OPERATE DECK BOXES. 6. TEMPLATE ALL WORK FROM SHIP. TEMPLATE ALL WORK FROM SHIP. 7. DECK BOXES SHALL BE INSTALLED FLUSH WITH DK COVERING. DECK BOXES SHALL BE INSTALLED FLUSH WITH DK COVERING. 8. THE MATERIAL LIST FOR THIS DRAWING DOES NOT INCLUDE MISCELLANEOUS THE MATERIAL LIST FOR THIS DRAWING DOES NOT INCLUDE MISCELLANEOUS MATERIALS AND HARDWARE SUCH AS NUTS, BOLTS, SCREWS, PLASTIC SEALANT, ELECTRICAL INSULATION TAPE, PLASTIC VINYL ELECTRICIANS TAPE, TIE-WRAPS, HEAT SHRINK SLEEVING AND OTHER SUCH ANCILLARY ITEMS. HOWEVER, ALL ITEMS NECESSARY TO COMPRISE A COMPLETE, FINISHED AND OPERATIONAL INSTALLATION CONFORMING TO USCG AND ABS REQUIREMENT AND GOOD SHIPBUILDING PRACTICE SHALL BE PROVIDED BY THE INSTALLER. 9. ALL BOLTS AND NUTS SHALL BE OF HEXAGONAL STANDARD TYPE IN ALL BOLTS AND NUTS SHALL BE OF HEXAGONAL STANDARD TYPE IN ACCORDANCE WITH ANSI STANDARDS UNLESS OTHERWISE SPECIFIED. 10. WORKMANSHIP AND MATERIAL SHALL BE IN ACCORDANCE WITH ABS 2006 STEEL WORKMANSHIP AND MATERIAL SHALL BE IN ACCORDANCE WITH ABS 2006 STEEL VESSELS UNDER 90 METERS AND USCG 46 CFR, SUBCHAPTER U. 11. TEMPORARY REMOVAL AND REINSTALLATION OR RELOCATION OF INTERFERENCES TEMPORARY REMOVAL AND REINSTALLATION OR RELOCATION OF INTERFERENCES REQUIRED TO ACCOMPLISH THE WORK INDICATED ON THIS DRAWING SHALL BE THE RESPONSIBILITY OF THE CONTRACTOR 12. NEW PIPING SHALL COMPLY WITH ALL CURRENT ABS RULES AND USCG NEW PIPING SHALL COMPLY WITH ALL CURRENT ABS RULES AND USCG REGULATIONS. 13. PIPING SHALL BE SUPPORTED BY HANGERS WITH RESILIENT LINERS FABRICATED PIPING SHALL BE SUPPORTED BY HANGERS WITH RESILIENT LINERS FABRICATED AND INSTALLED IN ACCORDANCE WITH ASTM F708. REMOTE OPERATING GEAR SHAFTS SHALL BE SUPPORTED BY HANGERS IAW MANUFACTURERS RECOMMENDATION. 14. REMOTE OPERATING GEAR MAY BE FIELD ROUTED AS NECESSARY TO AVOID REMOTE OPERATING GEAR MAY BE FIELD ROUTED AS NECESSARY TO AVOID INTERFERENCES. 15. PRIOR TO APPLICATION OF COATING MATERIALS, ALL SURFACES SHALL BE DRY PRIOR TO APPLICATION OF COATING MATERIALS, ALL SURFACES SHALL BE DRY AND FREE OF FOREIGN MATTER SUCH AS DIRT, DUST, CRAYON MARKS, GREASE, MILL SCALE, RESIDUAL ABRASIVE, RUST, SALT DEPOSITS AND WELD SPATTER. 16. REPAIR ALL SURFACES DAMAGED BY WELDING AND/OR REMOVAL AND REPAIR ALL SURFACES DAMAGED BY WELDING AND/OR REMOVAL AND REINSTALLATION OF STRUCTURE AND EQUIPMENT TO MATCH SURROUNDING STURCTURE. COLOR TO MATCH EXISTING COLOR SCHEME SHALL BE APPLIED TO DISTURBED AREAS. 17. TEST THE REMOTE OPERATING GEAR FOR EASE OF OPERATION AND PROPER TEST THE REMOTE OPERATING GEAR FOR EASE OF OPERATION AND PROPER ALIGNMENT. 18. WELDING SHALL SATISFY ABS REQUIREMENTS. ABS CERTIFICATION IS REQUIRED. WELDING SHALL SATISFY ABS REQUIREMENTS. ABS CERTIFICATION IS REQUIRED. 19. PERFORM A TIGHTNESS TEST BY SEALING ALL VENTS AND APPLYING 2 PSIG AIR PERFORM A TIGHTNESS TEST BY SEALING ALL VENTS AND APPLYING 2 PSIG AIR PRESSURE TO EACH OF THE AFFECTED TANKS. AFTER THE 2 PSIG PRESSURE IS ATTAINED, DISCONNECT THE AIR SUPPLY AND MONITOR THE PRESSURE IN THE TANK WITH A CALIBRATED PRESSURE GAGE FOR 10 MINUTES. IF THE PRESSURE DROPS BELOW 1.9 PSIG DURING THE 10-MINUTE PERIOD, INCREASE THE PRESSURE TO 2 PSIG AND INSPECT FOR LEAKS BY APPLYING SOAPY WATER TO ALL NEW WELDS, AND TO ALL MANHOLE COVERS OF THE TANK. AFTER THE TEST, ENSURE THAT ALL VENTS ARE UN-SEALED. 20. VERIFY WELD INTEGRITY FOR THE TWO DECK BOXES INSTALLED IN THE MAIN VERIFY WELD INTEGRITY FOR THE TWO DECK BOXES INSTALLED IN THE MAIN DECK TO INSURE NO LEAKS. (CONT)

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MANUFACTURE

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MATERIAL/

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REMARKS

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SPEC - GRADE/

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MODEL #

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DESCRIPTION

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PC

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NO

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QTY

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LIST OF MATERIALS

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UNIT WT

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WAFER BUTTERFLY VALVE, 8", 200 PSI

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DUCTILE IRON

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ASTM A-395

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DEMCO PN 22125-111315A

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58 FT

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PIPE, 8" IPS, SCH 80

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STEEL

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ASTM A53 GR B

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ANSI B 36.10

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FLANGE, 8" IPS, 150# S0

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STEEL

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ASTM A-105 GR 2

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ANSI B 16.5

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2 FT

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TUBING, 9-3/4" OD X 1/2" WALL

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STEEL

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ASTM A519

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90%%D DECK BOX, 1-1/4" SOLID ROD, WELD TYPE

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ELLIOTT MFG

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VARIOUS

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PN 12154-505

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90%%D GEAR BOX, TYPE 1-1/4" SOLID ROD

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VARIOUS

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PN 12110-505

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VLV COUPLING FOR 1-1/4" FLEX SFT

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ELLIOTT MFG

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STEEL

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PN 12126-405

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FLEX SHAFT ASSMBLY, 1-1/4", LENGTH TBD

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ELLIOTT MFG

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SST

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PN 8897-101, SEE GN 6

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36 FT

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RIGID ROD, 1-1/4" %%D

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STEEL

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ASTM A-36

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CUT LENGTH TO SUIT, SEE GN 6

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UNIVERSAL JOINT FOR 1-1/4" SOLID ROD

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ELLIOTT MFG

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STEEL

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PN 12115-114

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TEE WRENCH

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VARIOUS

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PN 12144-3, SEE GN 5

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BHD STUFFING BX, 1-1/4" ROD

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ELLIOTT MFG

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VARIOUS

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PN 12146-505

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FLEXIBLE SHAFT CLAMP, 1-1/4"

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ELLIOTT MFG

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STEEL

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PN 8676-1

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RIGID ROD CLAMP, 1-1/4"

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ELLIOTT MFG

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STEEL

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PN 12147-505

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DAMAGE STABILITY ANALYSIS

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TJ-079-02

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DAMAGE STABILITY EQUALIZATION FOR VESSELS

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USCG MTN

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TRIM & STABILITY BOOKLET

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TJ-079-03

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(MONOHULL ONLY) SUBJECT TO 46 CFR 171.080D

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1-1/4" FLEX SHAFT BHD STUFFING BOX

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VARIOUS

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PN 12145-405

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ELBOW 90%%D, 8" IPS, SCH 80 BW

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CARBON STEEL

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ASTM A-234

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ANSI B16.5

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COUPLING 1-1/4" FLEX TO 1-1/4" SOLID ROD

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ELLIOTT MFG

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STEEL

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PN 12121-406

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ADDED REMOTE OPERATED VALVE ON STBD

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SIDE OF CROSSOVER PIPING BETWEEN

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4-43-1 AND 4-43-2 VOIDS

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CHANGE MATERIAL QUANTITIES

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GENERAL NOTES (CONT) 21. LABEL PLATES SHALL BE ENGRAVED PHENOLIC. LETTER SIZE " LABEL PLATES SHALL BE ENGRAVED PHENOLIC. LETTER SIZE " 38" MINIMUM. LABEL PLATE INSCRIPTION SHALL READ BILGE SUCTION VALVE OPERATOR VOID 4-43-1 BILGE SUCTION VALVE OPERATOR VOID 4-43-2 AND CROSS FLOOD VALVE OPERATOR CROSS FLOOD VALVE OPERATOR DO TANKS 4-34-1/2

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CAGE CODE

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NOAA DRAWING NUMBER

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AS SHOWN

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TJ-529-01.DWG

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%%UDO TK

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%%UVOID

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AT FR 43 LOOKING AFT

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%%USECTION 15-A

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AT FR 72 LOOKING AFT

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%%UENGINE ROOM

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DO TK 4-55-2 15,394 GAL

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DO TK 4-55-1 15,394 GAL

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LIGHT SHIP WL

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10' 1-5/8" ABL

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BL

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TANK TOP 7'-0" ABL

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GRATING LVL 7'-9" ABL

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EXST LT HOLE

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18 X 3 X 3/8 FLG PL

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LWR DK

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MAIN DK

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%%UPARTIAL PLAN 14-C

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BL

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PROP SHAFT

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JOINER BHD

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MAIN DK

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(NEAR) DO TK 4-34-2 24,304 GAL (FAR) VOID 4-43-2

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(NEAR) CREW SR 1-39-1 (FAR) CREW SR 2-43-1

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(NEAR) SR (2 MAN) 2-39-2 (FAR) SR (2 MAN) 2-43-2

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PASSAGEWAY 1-16-0

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PLOT RM 1-32-4

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HOSPITAL 1-42-1

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(NEAR) PASSAGEWAY 2-34-0 (FAR) PASSAGEWAY 2-43-0

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NT BHD

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SEWAGE HOLDING TK 4-34-0 32,279 GAL

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WT

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SLIDING WT DOOR

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TYP

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TYP

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TYP

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8' 8-3/8" ABL

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LIGHT SHIP WL

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HOLD

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HOLD

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TYP

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ATTACH W/ BOTH ENDS (TYP)

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CUT 2" DIA HOLE

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%%UENGINE ROOM

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FWD

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FWD

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TYP

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ATTACH W/ BOTH ENDS (TYP)

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18 X 3 X 3/8 FLG PL

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CUT 2" DIA HOLE

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(NEAR) DO TK 4-34-1 24,304 GAL (FAR) VOID 4-43-1

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OF

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REV

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OYLJ5

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TJ-529-001

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AS SHOWN

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TJ-529-01.DWG

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%%UPARTIAL PLAN 22-A

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%%UPARTIAL PLAN 19-A

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%%UPLOT ROOM

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%%UHOSPITAL

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%%ULOUNGE

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LABEL PLATE SEE GN 21

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DN

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UP

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UP

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MAIN DECK

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LABEL PLATE SEE GN 21

Sheets and Views
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TJ-529-001A Cross Flooding Piping Installation-02.pdf
Sheets and Views
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TJ-529-001A Cross Flooding Piping Installation-03.pdf
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File details come from the government source that posted it. Updated .