Part_9_-_Toe_Seep_Modifications_Plans_and_Specs_4-7-2015.pdf

Specifications

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XBT GK5330

Parts Identification Side XBT GK5330 Part Identification

Front

Part Description

A Display: displays user created screens and remote equipment variables.

B Touch panel: performs screen change operations and sends data to the host

PLC

C Status LED:

Green (steady): normal operation (power is ON) or OFFLINE operation.

Orange (steady): backlight burnout is detected.

Orange (blinking): during software startup.

Not lit: power is OFF

D Function keys (R1 to R12, R21 to R26, F1 to F12): used for function keys.

E System keypad: controls various system operations.

F Alphanumeric keypad: enables the user to input characters or numeric values.

G Mouse pointer: the pointer moves the cursor and the buttons activate objects and enable data inputs.

A,B

C D

E F

G

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Side XBT GK5330 Part Identification Rear

Left and Right

H I

J

R

N

L M

O

QP

K

RightLeft

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CF Card Cover Open

Part Description H Expansion unit interface (EXT1): connects expansion units with communication features.

I Expansion unit interface (EXT2): connects expansion units with communication features.

J Ethernet indicator: the LED turns ON or OFF to indicate the current status.

Green ON: data transmission available.

Green OFF: no connection or subsequent transmission failure.

Yellow ON: data transmission is occurring.

Yellow OFF: no data transmission.

K CF card access lamp:

Green ON: the CF card is inserted and the cover is closed, or the CF card is being accessed.

Green OFF: the CF card is not inserted or is not being accessed.

L CF card cover: The CF card socket and DIP switches are located in the CF card cover (they are accessible when the card cover is open). This cover must be closed when accessing the CF card (see p. 90.)

M Auxiliary input/output/voice output interface (AUX): this interface is used for:

External reset Alarm output Buzzer output Sound output

N Ethernet interface (10Base-T/100Base-TX): RJ-45 connector is used.

O Power input terminal block: connects the XBT GK power cable’s input and ground wires to the unit.

P Serial interface COM1: connects a RS232C or RS422 (serial) cable (from the host PLC) to the unit (COM1 port).

Q Serial interface COM2: connects a RS485 (serial) cable (from the host PLC) to the unit (RS485 port).

Side XBT GK5330 Part Identification

RN Q P

M

LS

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R USB host interfaces (USB1.1) (x2): connects a data transfer cable, USB-compatible printer, peripherals, or a PLC USB terminal port to the XBT GK.

The maximum communication distance is 5 m.

S RS485 line polarization selector switch.

Part Description

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Terminal Configuration Switches

Introduction The RS485 line polarization selector switch is available on all XBT GT and XBT GK series.

The CF card DIP switches are available on:

XBT GT2000 series XBT GT4000 series XBT GT5000 series XBT GT6000 series XBT GT7000 series XBT GK series

Parameters of RS485 Line Polarization Selector Switch

The following table explains the RS485 line polarization selector switch parameters:

Location of CF Card DIP Switches

On XBT GK and XBT GT2000 and higher units (except XBT GT2110), the CF card DIP switches are located under the CF card cover.

Function ON OFF Comment

Controls the polarization of the RS485 serial line.

RS485 serial line is polarized (620 pull-up on D1 and 620 pull-down on D0).

No polarization.

The polarization is activated if the Modbus protocol must be implemented and no other equipment performs polarization on the bus.

ON

1 2 3 4

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Parameter of CF Card DIP Switches

The following table explains CF card DIP switches parameters:

DIP Switch Function ON OFF 1 - - -

2 - - -

3 Reserved - -

4 Controls the forced closing of the CF card cover (used when CF card cover is damaged).

Forced close enabled.

Forced close disabled.

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The following diagram describes in detail the way the unit behaves in BOOT mode, based on the DIP switch settings and the CF card status:

BOOT

CF card cover status

CF card available and valid application on CF card

DIP switch status

Application on CF card already loaded to memory once

Valid application on memory

“Start from CF card” option selected at application building

Run application from

CF card

ON OFF

Run application from memory

Message to user

Copy application from CF card to memory and boot

Cover opened and

Dip switch 4 OFF

Cover closed or

DIP switch 4 ON

NO

NO

YES

YES

NO

YES

NO

YES

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The following diagram describes in detail the way the unit behaves in RUN mode, based on the DIP switch settings and the CF card status:

CF card available

CF card cover status

Application can use CF card for:

- Recipes

- Historical data

- Saving alarm data

Functions not available:

- Recipes

- Historical data

- Saving alarm data

Cover closed or DIP switch 4 ON

Cover opened and DIP switch 4 OFF

NO

YES

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3.5 Dimensions

At a Glance

Overview This section presents all the dimensions of XBT GT and XBT GK units.

What's in this Section?

This section contains the following topics:

Topic Page XBT GT1000 Series Dimensions 95

XBT GT1005 Series Dimensions 98

XBT GT2000 Series Dimensions 101

XBT GT4000 Series Dimensions 104

XBT GT5000 Series Dimensions 108

XBT GT6000 Series Dimensions 116

XBT GT7000 Series Dimensions 120

XBT GK2000 Series Dimensions 124

XBT GK5330 Dimensions 128

Panel Cut Dimension 132

Installation Fasteners 134

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XBT GT4000 Series Dimensions

Top

Front Right Side

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Dimensions with Cables

AUX ConnectorPower Connector

Pin terminal

Cable Cable

Bottom

Rear

1.18

1.42

0.39 mm inch

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Installation with Spring Clips

Note: XBT Z3002 spring clip fasteners must be ordered separately.

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Installation with Screw Fasteners

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Panel Cut Dimension

Inserting a

XBT GT/XBT GK

Create a panel cut-out and insert the unit into the panel from the front. The following illustration shows the panel cut-out for a XBT GT/XBT GK unit (example from the XBT GT1000 series).

2<R<3.5 Panel

B

CA

XBT GT/

XBT GK

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Dimensions The following table shows the panel cut dimensions for each unit:

Unit A (mm) B (mm) A (in.) B (in.) C (mm) Screw Installation Fastener

C (in.)

Screw Installation Fastener

C (mm) Spring Clips

C (in.)

Spring Clips

XBT GT1100

XBT GT1130

XBT GT1105

XBT GT1135

XBT GT1335

+1 118.5

- 0

+1 92.5

- 0

+ 0.04 4.67

- 0

+ 0.04 3.64

- 0

1.6 to 5.0 0.06 to 0.20 1.5 to 6.0 0.06 to 0.24

XBT GT2110

XBT GT2120

XBT GT2130

XBT GT2220

XBT GT2330

+1

- 0

+1 123.5

- 0

+ 0.04 6.14

- 0

+ 0.04 4.86

- 0

1.6 to 5.0 0.06 to 0.20 1.5 to 6.0 0.06 to 0.24

XBT GT4230

XBT GT4330

XBT GT4340

+1 204.5

- 0

+1 159.5

- 0

+0.04 8.05

- 0

+0.04 6.28

- 0

1.6 to 10.0 0.06 to 0.39 1.5 to 6.0 0.06 to 0.24

XBT GT5230 +1

301.5

- 0

+1 227.5

- 0

+0.04 11.87

- 0

+0.04 8.96

- 0

1.6 to 10.0 0.06 to 0.39 1.5 to 6.0 0.06 to 0.24

XBT GT5330

XBT GT5340

+1

- 0

+1

- 0

+0.04 10.20

- 0

+0.04 7.91

- 0

1.6 to 10.0 0.06 to 0.39 1.5 to 6.0 0.06 to 0.24

XBT GT6330

XBT GT6340

+1 301.5

- 0

+1 227.5

- 0

+0.04 11.87

- 0

+0.04 8.96

- 0

1.6 to 10.0 0.06 to 0.39 1.5 to 6.0 0.06 to 0.24

XBT GT7340 +1

383.5

- 0

+1 282.5

- 0

+0.04 15.10

- 0

+0.04 11.12

- 0

1.6 to 10.0 0.06 to 0.39 1.5 to 6.0 0.06 to 0.24

XBT GK2120

XBT GK2330

+0.4

- 0.4

+0.4

- 0.4

+0.04 8.18

- 0

+0.04 9.52

- 0

1.6 to 6.0 0.06 to 0.24 1.6 to 6.0 0.06 to 0.24

XBT GK5330 +0.4

- 0.4

+0.4

- 0.4

+0.04 11.22

- 0

+0.04 12.17

- 0

1.6 to 6.0 0.06 to 0.24 1.6 to 6.0 0.06 to 0.24

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Installation Fasteners

Introduction Two types of fasteners can be used to mount the XBT GT and XBT GK ranges:

screw installation fasteners, spring clips.

Spring Clip Dimensions

Unit Spring Clips Screw Installation Fasteners

XBT GT1000 series 2 4

XBT GT1005 series 2 4

XBT GT2000 series 2 4

XBT GT4000 series 4 4

XBT GT5000 series 4 4

XBT GT6000 series 4 4

XBT GT7000 series 4 8

XBT GK2000 series 10 4

XBT GK5000 series 12 8

XBT GK series delivered with spring clips. XBT GT series delivered with screw installation fasteners.

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Screw Installation Fasteners Dimensions

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Installation and Wiring

At a Glance

Overview This chapter describes the installation procedures and the wiring principles for XBT GT and XBT GK.

What's in this Chapter?

This chapter contains the following sections:

Section Topic Page

4.1 Installation 138

4.2 Wiring Principles 145

4.3 Tool Port Connector 154

4.4 Ethernet Cable Connector 159

4.5 CF Card 161

4.6 USB Port 165

4.7 AUX Connector 178

Installation and Wiring

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4.1 Installation

Installation Procedures

Introduction Before installing the unit into a cabinet or panel, read the instructions below.

The installation gasket and installation fasteners (screw installation fasteners or spring clips) are required when installing the unit.

Mount the terminal in an enclosure that provides a clean, dry, robust and controlled environment (IP65 enclosure) (see p. 34).

IMPROPER USE

Do not use the cardboard display stand for industrial operation.

Failure to follow these instructions can result in injury or equipment damage.

CAUTION

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Gasket setup requirements

The gasket helps maintain the protection ratings (IP65, IP20) of the unit, and provides additional protection from vibration.

Panel setup procedure

Stage Description

1 Before installing the unit into a cabinet or panel, check that the Installation gasket is securely attached to the unit.

2 A gasket which has been used for a long period of time may have scratches or dirt on its surface, and could have lost much of its dust and drip resistance. Change the gasket once a year or when scratches or dirt become visible.

3 Do not insert the joint of the installation gasket in the corner of the unit. Insert the joint only in the straight sections of the groove at the bottom of the product. If you insert the joint incorrectly, the joint will be pulled so that it may cause the installation gasket to be torn.

4 To ensure a maximum level of moisture resistance to the installation gasket, make sure the gasket is inserted into the panel bottom face.

Gasket

Stage Description

1 Check that the installation panel or cabinet’s surface is flat, in good condition and has no jagged edges. Metal reinforcing strips may be attached to the inside of the panel, near the panel cut, to increase the panel’s rigidity.

2 Panel thickness depends on the unit. Decide the panel’s thickness based on the level of panel strength required: 1.6 mm (0.06 inch) to 5 mm (0.2 inch) for XBT GT1000/1005/2000 series, 1.6 mm (0.06 inch) to 10 mm (0.4 inch) for XBT GT4000/5000/6000/7000, 1.6 mm (0.06 inch) to 6 mm (0.24 inch) for

XBT GK.

3 Be sure that the ambient operation temperature and the ambient humidity are within their designated ranges. (When installing the unit in a cabinet or enclosure, the ambient operation temperature is the cabinet’s or enclosure’s internal temperature.)

4 Be sure that heat from surrounding equipment does not cause the unit to exceed its standard operating temperature (see p. 34).

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5 When installing the unit in a slanted panel, the panel face should not incline more than 30°.

When installing the unit in a slanted panel, and the panel face inclines more than 30°, the ambient temperature must not exceed 40 °C. You may need to use forced air cooling (fan, A/C) to ensure the ambient operating temperature is 40°C or below.

6 When installing the unit vertically, position the unit so that the power plug is also vertical.

7 When installing the unit in enclosure type 4 compliant environment, use only the installation fasteners supplied with the unit (screw installation fasteners for XBT GT series and spring clips for XBT GK series).

8 For easier maintenance, operation and improved ventilation, install the unit at least 100 mm [3.94 in.] away from adjacent structures and other equipment as shown in the following illustrational:

Stage Description

30° or less

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Installation with Spring Clips

SPRING LOADED MECHANISM

Do not release spring clip mechanism near face.

Failure to follow these instructions can result in injury or equipment damage.

TERMINAL UNSTEADY WHEN UNSECURED

Keep terminal stabilized in the panel cut-out while you are installing or removing the spring clips.

Failure to follow these instructions can result in injury or equipment damage.

Note: Use the installation gasket to absorb vibration and to repel water.

CAUTION

CAUTION

Step Action 1 Place the unit on a clean and level surface with the display panel facing downward.

2 Check that the unit’s installation gasket (see p. 198) is seated securely into the gasket’s groove, which runs around the perimeter of the panel’s frame.

3 Create the correct sized opening required to install the unit, using the installation dimensions (see p. 132).

4 Insert the unit (example from the XBT GT1000 series) into the panel cut-out:.

B

A Panel C

XBT GT

Under 4-R3 mm [0.12 in]

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5 Adjust the spring clips for the panel thickness:

1.5 mm panel thickness 4 mm (position 1), 4 mm panel thickness 6 mm (position 2).

6 Lock the spring clips by pressing simultaneously on the top and the bottom with two fingers.

7 To remove the spring clips:

Unlock the spring clips by pressing on the back:

Step Action

Position 1

Position 2

Note: Spring clips fasteners are required for NEMA4 protection for XBT GK series.

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Installation with Screw Fasteners

TERMINAL UNSTEADY WHEN UNSECURED

Keep terminal stabilized in the panel cut-out while you are installing or removing the spring clips.

Failure to follow these instructions can result in injury or equipment damage.

CAUTION

Step Action 1 Place the unit on a clean and level surface with the display panel facing downward.

2 Check that the unit’s installation gasket (see p. 198) is seated securely into the gasket’s groove, which runs around the perimeter of the panel’s frame.

3 Create the correct sized opening required to install the unit, using the installation dimensions (see p. 132).

4 Insert the unit (example from the XBT GT1000 series) into the panel cut:

5 Insert the installation fasteners into the unit‘s insertion slots situated on the left and right side of the unit and slide them to the back. If the fasteners are not correctly attached, the unit may shift or fall out of the panel:

B

A Panel C

XBT GT

Under 4-R3 mm [0.12 in]

Installation Panel

HookSlot

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6 Be sure to insert installation fasteners in the recessed portion of an installation fastener’s hole:

7 Use a Phillips screwdriver to tighten each fastener screw and secure the unit in place. The necessary torque is 0.5 Nm (4.4 lb-in):

AVOID EXCESSIVE FORCE

Do not exert more than 0.5 Nm (4.4 in-lb) of torque when tightening the fastener’s screws. Tightening the screw with excessive force can damage the unit’s plastic case.

Failure to follow these instructions can result in injury or equipment damage.

Step Action

CAUTION

Note: Screw installation fasteners are required for NEMA4 protection for XBT GT series.

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4.2 Wiring Principles

At a Glance

Overview This section presents XBT GT and XBT GK wiring principles.

What's in this Section?

This section contains the following topics:

Topic Page Connecting the Power Cord 146

Connecting the Power Supply 149

Grounding 151

Input/Output Line Placement 153

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Connecting the Power Cord

Introduction Follow these instructions when supplying power to the unit.

Power Cord Preparation

Note:

When the frame ground (FG) terminal is connected, be sure the wire is grounded. Not grounding the unit can result in excessive noise. Grounding is required to meet EMC level immunity.

The shield ground (SG) and FG terminals are connected internally in the unit.

Note:

Remove power before wiring to the power terminals of the unit.

The unit uses only 24 VDC power. Using any other level of power can damage both the power supply and the unit.

Since the unit is not equipped with a power switch, be sure to connect a power switch to the unit’s power supply.

Be sure to ground the unit's FG terminal.

Note:

Make sure the ground wire is the same gauge or heavier than the power wires.

Do not use aluminum wires in the power cord for power supply.

If the conductor’s end (individual) wires are not twisted correctly, the end wires may either short loop to each other or against an electrode. To avoid this, use D25CE/AZ5CE cable ends.

Wherever possible, use wires that are 0.2 to 2.5 mm2 (24 - 12 AWG) for the power cord, and twist the wire ends before attaching the terminals.

The conductor type is solid or stranded wire.

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Power Plug Illustration

1 - Power plug for XBT GT1000/1005/2000/4000 series and XBT GK2000 series

2 - Power plug for XBT GT5000/6000/7000 series and XBT GK5000 series

How to connect the Power Cord

The following table explains how to connect the power plug:

Connection Wire

+ 24 V

- 0 V

FG Grounded terminal connected to the unit chassis.

Insertion Direction

FG

Insertion holes1 2

Step Action

1 Remove the power cord from the power supply.

2 Remove the power plug from unit.

3 Remove 7 mm (.28 in.) of the vinyl cover of each of the power cord’s wires.

4 If using stranded wire, twist the ends. Tinning the ends with solder reduces risk of fraying and ensures good electrical transfer.

5 Connect the wires to the power plug by using flat-blade screwdriver (Size

0.6 X 3.5)

6 Torque the mounting screws: 0.5 to 0.6 nm (4.4 to 5.2 lb-in)

7 Replace the power plug to the power connector.

Note:

Do not solder the wire directly to the power receptacle pin.

The power supply cord should meet the specification shown above. Be sure to twist the power cords together, up to the power plug, for EMC cancellation. (See illustration as shown below)

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Example of Power Cord’s Connection

The following illustration displays a connection’s example of the power cord on the XBT GT1000 series:

Power Plug

FG

Terminal block wire set block

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Connecting the Power Supply

Precautions Connect the power cord to the power connector on the side of the unit using the power plug.

Between the line and the ground, be sure to use a regulated power supply with a Class 2 power supply To increase the noise resistance, be sure to twist the ends of the power cord wires before connecting them to the power plug.

The unit’s power supply cord should not be bundled with or kept close to main circuit lines (high voltage, high current), or input/output signal lines.

Connect a lightning surge absorber to handle power surges.

To reduce noise, make the power cord as short as possible.

Excessive stress on the power connection or attempting to install a unit with the power cables connected may disconnect or cause damage to the power connections, which can cause short circuits, fire or unintended equipment operation.

Avoid excessive force on the power cable to prevent accidental disconnection.

Securely attach power cables to the panel or cabinet.

Use the designated torque to tighten the unit’s terminal block screws.

Install and fasten unit on installation panel or cabinet prior to connecting Power Supply and Communication lines.

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Power Supply Connections

For ease of maintenance, use the following optional connection diagram to set up your power supply connections.

Note:

Ground the surge absorber (E1) separately from the unit (E2).

Select a surge absorber that has a maximum circuit voltage greater than that of the peak voltage of the power supply.

The following displays a lightning surge absorber connection:

Unit

I/O Unit

Unit

I/O Power

I/O Power

Operation unit Motor

Main Power

Unit Power

I/O Power

Main Power

Unit Power

I/O Power

Main Circuit

Unit

FG

E2 E1

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Grounding

Take the following precautions for grounding the unit.

Exclusive Grounding

Connect the frame ground (FG) terminal on the power plug to an exclusive ground.

Grounding Procedure

Unit Other Equipment

Step Action

1 Check that the grounding resistance is less than 100 . (1).

2 The FG wire should have a cross sectional area greater than 2 mm (1). Create the connection point as close to the unit as possible, and make the wire as short, as possible. When using a long grounding wire, replace the thin wire with a thicker wire, and place it in a duct.

3 If the equipment does not function properly when grounded, disconnect the ground wire from the FG terminal.

(1): Observe local codes and standards. Ensure the ground connection has a resistance of less than 100 and that the ground wire has a cross-section of at least 2 mm2 or 14 AWG.

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Common Grounding

Precautions:

Noise can be created if the devices are improperly grounded. Noise can cause loss of communication.

Do not use common grounding, except for the authorized configuration described below.

If exclusive grounding is not possible, use a common connection point.

Unit Other Equipment

Correct grounding

Unit Other Equipment

Incorrect grounding

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Input/Output Line Placement

Introduction Input and output signal lines must be separated from the power supply cables for operating circuits.

If this is not possible, use a shielded cable and connect the shield to the unit’s FG terminal.

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4.3 Tool Port Connector

At a Glance

Overview This section describes the Tool Port Connector Installation.

What's in this Section?

This section contains the following topics:

Topic Page Making Tool Port Connections 155

USB Driver Installation 156

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Making Tool Port Connections

Introduction The XBTZG915 and XBTZG925 data transfer cables can be attached to the tool port on XBT GT1000 Series units to allow transferring of data from the computer to the XBT GT (see p. 63).

Tool Port Connector Location

REMOVE POWER

Unplug the XBT GT unit’s power cord from the 24 VDC power supply prior to attaching or detaching any connector(s) to or from the XBT GT.

Failure to follow these instructions can result in injury or equipment damage.

CAUTION

XBT GT Unit Tool Port Connector Location

Rear face of:

XBT GT1100

XBT GT1130

Tool Connector

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USB Driver Installation

Introduction Use the USB data transfer cable to download data from a PC running Vijeo-Designer to the unit. It connects to the tool port of the unit.

Installation Requirements

PC, Microsoft Windows 2000 (SP4 and up), XP (SP2 and up), and Vista Business operating system (OS).

Vijeo-Designer Installation CD.

Consider the following when installing the USB driver:

Do not connect the USB data transfer cable until told to do so in the instructions.

When connecting the USB data transfer cable to the PC or to the unit, insert the cable’s connector at the correct 90° angle.

When disconnecting the cable, make sure to hold the connector, not the cable itself.

If the installation does not complete successfully, restart the PC and quit all resident applications before re-installing the software.

Installation Procedure for Windows 2000, XP, and Vista

Note: Vijeo-Designer must be installed before installing the USB driver.

Step Action

1 Insert the Vijeo Designer Installation CD-ROM into your CD-ROM drive. The Setup window for Vijeo-Designer should open automatically. If not, at the Windows Start menu, click Run and type x:\install.exe (where x is your CR- ROM drive letter).

2 In the install menu, select USB Driver.

3 Select the driver you want to install from the window that appears. For the XBT ZG925 USB cable, select Install USB driver for XBTG/XBTGT1000 Series.

4 A popup window appears stating that the installation of the driver was successful.

5 Connect the USB cable to the computer. Windows should automatically detect the cable and state that the device is now ready to use.

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Post-Installation Check

Execute the following check after installation:

Changing the COM Port Number

The COM port number 3 is assigned automatically by the operating system (OS). If the OS had previously allocated COM 3 or other numbers for devices such as internal modems, IrDA ports, and so on, XBT ZG9255 is allocated to the next available COM number. However if required, you can change the COM port number.

Step Action 1 On the target machine, make sure the USB cable is physically connected to the

USB port.

2 On the PC, make sure the USB cable is physically connected to the USB port.

3 On the desktop, right-click My Computer and click Properties.

4 In the System Properties dialog box, select the Hardware tab, and then click Device Manager.

5 Confirm that Telemecanique XBT ZG925 COM3 is listed below Ports [COM &

LPT].

Step Action

1 In the Control Panel, click on System Properties and select Device Manager.

2 Click to expand the Ports [COM & LPT] folder, right-click the Telemecanique

XBT ZG925 COM 3Telemecanique XBT ZG925 COM 3 node, and then click Properties.

3 In the Telemecanique XBT ZG925 [COM 3] Properties dialog box, click the Port Settings tab, and click the Advanced button.

4 At the bottom of the Advanced Settings for COM 3 dialog box, select an unused number and click OK.

5 When the following Communication Port Properties dialog box appears, click Yes.

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Troubleshooting

Uninstalling the USB Driver

Unplug the USB data transfer cable from the PC and double-click on the CD-ROM’s DRemover2K.exe file to start the uninstallation process.

Problem/Symptom Solution The USB cable is not recognized. Connect the cable correctly, or restart your PC.

Also, when connecting a USB hub, make sure to connect it directly to your PC’s USB port.

The Plug and Play is not functioning correctly.

You are unable to use the USB cable after connecting it to a USB hub.

The power supplied from the hub may be insufficient. Make sure the hub is self-powered.

Connect the cable directly to the PC USB port.

After installation, a ? is displayed when you try to confirm the cable’s status via the Device Manager.

The driver has not been installed correctly. Uninstall the driver and re-install it.

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4.4 Ethernet Cable Connector

Presentation

Introduction The XBT GT series (except for the XBT GT1100/1105/2110/2120/2220 models) and the XBT GK series (except for the XBT GK2120) comes equipped with an IEEE802.3 compliant Ethernet interface, that transmits and receives data at 10 Mbps or 100 Mbps.

Ethernet Cable Connector

The following illustration displays the location of the RJ45 Ethernet cable connector:

XBT GT1130

Bottom

XBT GT2130/

Right Side

XBT GT5000/6000/7000

series Left Side

XBT GT4000 series Bottom

XBT GK2330

Right Side

XBT GK5330 Bottom

XBT GT1135/

1335 Bottom

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IMPROPER CONNECTIONS CAN DAMAGE COMMUNICATION PORTS

Do not confuse the RJ45 Ethernet connector with the RJ45 COM1/COM2 serial port.

Do not connect the serial cable to the Ethernet port.

Do not connect the Ethernet cable to the serial port.

Carefully observe the product markings distinguishing between the Ethernet and serial ports.

Failure to follow these instructions can result in injury or equipment damage.

Note: Ethernet networks should be installed by a trained and qualified person.

1:1 connections should be made with a hub or a switch. It is possible to use the 1:1 connection with a cross cable depending on the connected PCs and network cards.

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4.5 CF Card

CF Card Installation and Removal

Introduction CF Cards can be used store the following types of data:

Historical Data Recipe Data Alarm Data Project Backups

Please refer to the Vijeo-Designer Online Help for more information on using the CF Card in your project. The following target machines support the use of CF cards:

XBT GT2000 series (except for XBT GT2110) XBT GT4000 series XBT GT5000 series XBT GT6000 series XBT GT7000 series XBT GK series

Precautions

When using the unit and a CF card, follow the precautions below:

Prior to inserting or removing a CF card, be sure to turn the unit’s CF card ACCESS switch OFF and to confirm that the ACCESS lamp is not lit. If you do not, CF card internal data may be damaged or lost.

Check that the CF card DIP switch settings are appropriate (see p. 91).

CF CARD DATA LOSS

Do not bend the CF card.

Do not drop or strike the CF card against another object.

Keep the CF card dry.

Do not touch the CF card connectors.

Do not disassemble or modify the CF card.

Failure to follow these instructions can result in injury or equipment damage.

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While a CF card is being accessed, never turn OFF or reset the unit, or insert or remove the CF card. Prior to performing these operations, use Vijeo-Designer to create and use a special unit application screen that will prevent access to the CF card. See Vijeo-Designer online help for further details.

Prior to inserting a CF card, familiarize yourself with the CF card’s front and rear face orientation, as well as the CF card connector’s position. If the CF card is not correctly positioned when it is inserted into the unit, the CF card’s internal data and the unit may be damaged or broken.

Be sure to use only CF cards manufactured by Schneider Electric.

Once unit data is lost, it cannot be recovered. Since accidental data loss can occur at any time, be sure to back up all unit screen and CF card data regularly.

See the Vijeo-Designer Online Help for more information on backing up your unit’s data.

Inserting the CF Card

Use the following steps to insert the CF card.

Step Action 1 Slide the CF card cover in the direction shown here, then upwards to open the cover.

2 Insert the CF card in the CF card Slot, until the ejector button is pushed forward.

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Removing the CF Card

Simply reverse the steps shown in the previous procedure.

Prior to removing the CF card, confirm that the CF Card Access LED is turned OFF.

The following figure displays how to remove the CF card:

3 Close the cover.

4 Confirm that the CF Card Access LED turns ON.

You cannot access the CF Card with the CF Card cover opened. However, if the CF Card is being accessed, the access will continue even if you open it on the way.

Step Action

Eject Button

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CF Card Handling

The CF card has a life expectancy of 100,000 write cycles. Therefore, be sure to back up all CF card data regularly to another storage media. (100,000 times assumes the overwriting of 500 kilobytes of data in DOS format). See Vijeo- Designer online help for information on managing CF Card data.

The following table presents two methods to back up data.

If Then And

Your PC is equipped with a PC card slot

To view CF card data on a personal computer, first, insert the CF card into a CF card adaptor XBT ZGADT.

Save data CF card on the PC.

Your PC is not equipped with a PC card slot

Use a standard XBT ZGADT type PC Card or CF card reader.

Save data CF card on the PC.

Note: Depending on the setup of your PC, it is possible that the card reader may not operate correctly.

The connection between a personal computer and CF card reader has been tested using a Windows® compatible machine. Check that CF card reader is correctly installed and configured. Please contact your PC or CF card reader manufacturer directly for details.

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4.6 USB Port

At a Glance

Overview This section presents the USB port.

What's in this Section?

This section contains the following topics:

Topic Page Important Considerations When Using the USB Port 166

USB Data Transfer Cable (XBT ZG935) - USB Driver Installation 167

USB Clamp 169

USB Holder 173

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Important Considerations When Using the USB Port

Introduction The following units have a USB port:

XBT GT1005 series XBT GT2000 series XBT GT4000 series XBT GT5000 series XBT GT6000 series XBT GT7000 series XBT GK series

Data transfer cable (XBT ZG935) can be attached to the USB port to allow transferring of data from the computer to the unit.

EXPOSURE TO 2 VDC

Remove power before attaching or detaching any connector(s) to or from the unit.

Failure to follow these instructions can result in injury or equipment damage.

RISK OF EXPLOSION

Confirm that the USB cable has been attached with the USB cable clamp (for XBT GT2000 and XBT GK series) or the USB holder (for XBT GT1005, 4000, 5000, 6000 and 7000 series) before using the USB host interface in hazardous locations as described in UL1604.

Failure to follow these instructions will result in death or serious injury.

DANGER

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USB Data Transfer Cable (XBT ZG935) - USB Driver Installation

Important information

Follow the procedure described below to prevent damage to the cable connector or the unit.

Do not connect the USB data transfer cable until told to do so in the instructions.

When connecting the USB data transfer cable to the PC or to the unit, insert the cable’s connector at the correct 90° angle.

When disconnecting the cable, make sure to hold the connector, not the cable itself.

If the cable is unplugged from the port designated during installation and connected to a different port, the OS will not recognize the new port. Therefore, make sure to always use the port designated during installation.

If the installation does not complete successfully, restart the PC and quit all resident applications before re-installing the software.

Installation Procedure for Windows 2000, XP, and Vista

Note: Vijeo-Designer must be installed before installing the USB driver.

Step Action

1 Insert the Vijeo Designer Installation CD-ROM into your CD-ROM drive. The Setup window for Vijeo-Designer should open automatically. If not, at the Windows Start menu, click Run and type x:\install.exe (where x is your CR-ROM drive name).

2 In the install menu, select USB Driver.

3 Select the driver you want to install from the window that appears. For the XBT ZG935 USB cable, select Install USB driver for XBTGT2000 Series and higher.

4 A popup window appears stating the installation of the driver was successful.

5 Connect the USB cable to the computer. Windows should automatically detect the cable and state that the device is now ready to use.

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Post-Installation Check

Perform the following check after installation:

Troubleshooting

Uninstalling the USB Driver

Step Action 1 On the target machine, make sure the USB cable is physically connected to the

USB port.

2 On the PC, make sure the USB cable is physically connected to the USB port.

3 On the desktop, right-click My Computer and click Properties.

4 In the System Properties dialog box, select the Hardware tab, and then click Device Manager.

5 In the Device Manager, the USB link cable (XBT ZG935) should display below the USB controller.

Problem/Symptom Solution The USB cable is not recognized. Connect the cable correctly, or restart your

PC. Also, when connecting a USB hub, make sure to connect it directly to your PC’s USB port.

Overcurrent occurred

The Plug and Play is not functioning correctly.

You are unable to use the USB cable after connecting it to a USB hub.

The power supplied from the hub may be insufficient. Make sure the hub is self-powered.

Connect the cable directly to the PC USB port.

After installation, a ? is displayed when you try to confirm the cable’s status via the Device Manager.

The driver has not been installed correctly.

Uninstall the driver and re-install it.

Step Action

1 Click the USB device icon Stop USB link cable in the Windows task tray and then click Stop USB link cable (XBT ZG935) for Windows 2000, or Safely remove USB link cable (XBT ZG935) for Windows XP.

2 When the Safe To Remove Hardware message box appears, remove the USB download cable.

3 Click OK to close the message box.

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USB Clamp

Introduction When using a USB device, you can attach a USB clamp to the USB interface on the side of the unit to prevent the USB cable from being disconnected. The USB clamp can be used with the following units:

XBT GT2000 series XBT GK series

Attaching the USB Clamp to the XBT GT Series

EXPOSURE TO 24 VDC

Remove power before attaching or detaching any connector(s) to or from the unit.

Failure to follow these instructions can result in injury or equipment damage.

CAUTION

Step Action 1 Insert the USB clamp into the slot in front of the unit’s USB port and pull it down and forward.

2 Pass the band of the USB collar through the bridge of the USB clamp.

Bridge

USB Holder

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Attaching the USB Clamp to the XBT GK Series

3 Insert the USB cable into the port. Fasten the band around the plug and secure it with the collar.

Step Action

Collar

USB Cable

USB Clamp

Step Action

1 Attach the USB clamp to the USB Host Interface on the main unit. Insert the USB clamp into the USB clamp places as shown in the picture below.

2 Insert the USB cable into the USB host interface.

XBT GK 2120/2330 series XBT GK 5330 series

USB cable

XBT GK 2120/2330 series XBT GK 5330 series

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Releasing the USB Clamp on the XBT GT Series

Lower the tab and lift the collar to release the plug.

3 Attach the USB collar to the USB cable and to the USB clamp to fix the USB cable in place.

If you are installing a second USB cable, repeat steps 2 and 3.

Step Action

XBT GK 2120/2330 series XBT GK 5330 series

USB Collar collar

Tab

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Removing the USB Clamp on the XBT GK Series

Step Action 1 Release the USB collar and remove it.

2 Remove the USB cable.

3 To remove the USB clamp, lift it up.

XBT GTK series

USB Collar

XBT GTK series

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USB Holder

Introduction When using a USB device, you can attach a USB holder to the USB interface on the side of the unit to prevent the USB cable from being disconnected. The USB holder can be used with the following units:

XBT GT1005 series XBT GT4000 series XBT GT5000 series XBT GT6000 series XBT GT7000 series

EXPOSURE TO 24 VDC

To prevent an electric shock, unplug the unit’s power cord from the 24 VDC power supply prior to attaching or detaching any connector(s) to or from the unit.

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Attaching the USB Holder Step Action

1 Attach the USB holder to the USB Host Interface on the main unit. Hook the upper pick of the USB holder to the attachment hole of the main unit, and insert the lower pick as shown below to fix the USB holder.

XBT GT4000/5000/6000 series XBT GT7000 series

XBT GT1005 series

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2 Insert the USB cable into the USB host interface.

Step Action

XBT GT4000/5000/6000 series XBT GT7000 series

USB cable

XBT GT1005 series

USB cable

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3 Attach the USB cover to fix the USB cable in place. Insert the USB cover into the tab of the USB holder.

If you are installing a second USB cable, repeat steps 2 and 3.

Step Action

XBT GT4000/5000/6000 series XBT GT7000 series

USB cover

USB holder Tab

XBT GT1005 series

USB cover

Tab

USB holder

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Removing the USB Holder

Lift up the tab of the USB holder and then remove the USB cover.

XBT GT4000/5000/6000 series XBT GT7000 series

USB cover

USB holder Tab

Tab

XBT GT1005 series

USB holder USB cover

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4.7 AUX Connector

AUX Connector

Introduction You can connect the cable to the AUX connector to perform an external reset input or a speaker output. The AUX connector can be used with the following XBT GT units:

XBT GT4000 series XBT GT5000 series XBT GT6000 series XBT GT7000 series

XBT GK5330

EXPOSURE TO 24VDC

Remove power before attaching or detaching any connector(s) to or from the unit.

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Installing the AUX Connector Step Action

1 Remove 7 mm (.28 in.) of the vinyl cover of each of the wires.

2 If using stranded wire, twist the ends. Tinning the ends with solder reduces risk of fraying and ensures good electrical transfer.

3 Insert a driver into the square-shaped hole.

4 Insert the cable into the circular-shaped hole and pull out the driver. The cable is then fixed.

5 Insert the AUX connector into the AUX input/output and sound output interface.

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II

Setting and Debugging

At a Glance

Overview This part describes the settings available on the target machine as well as how to debug the unit.

What's in this Part?

This part contains the following chapters:

Chapter Chapter Name Page

5 Settings 183

6 Troubleshooting 189

7 Maintenance 197

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Settings

At a Glance

Overview This chapter presents the settings on the XBT GT and XBT GK units.

What's in this Chapter?

This chapter contains the following sections:

Topic Page

Types of Settings 184

Offline Settings 185

System Settings 187

Settings

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Types of Settings

Introduction You can use the Settings menu to configure the unit.

Depending on how you use your XBT GT or XBT GK, you can display the Settings menu using three different methods:

Use a switch, Touch the top-left corner of the panel when powering up, Touch three corners of the panel simultaneously while the application is running.

You can select which methods your application uses in the Vijeo-Designer editor’s Target properties.

Calling Up the Settings Menu Step Action

1 Set up any combination of the following methods for displaying the Settings menu.

Switch: create a switch and add the Configuration System Operation. See the Vijeo-Designer online help for more information on creating a switch.

Top-Left Corner: in the Target properties, set To Configuration to either Top Left Corner or Top Left/3 Corner.

Touch three corners simultaneously: in the Target properties, set To Configuration to either 3 Corner or Top Left/3 Corner.

If you set To Configuration to None and do not create a switch to display the Settings menu, then there is no way to configure the unit at runtime.

2 Connect the unit’s power supply.

3 Depending on what you set up in Step 1, you can display the Settings menu using one of the following methods:

Touch the switch set up with the Configuration system operation.

Touch the top-left corner of the screen within ten seconds after the unit begins starting up.

Touch any three corners of the panel simultaneously. Vijeo-Designer Runtime restarts and displays the Settings menu.

4 The Settings menu contains two tabs: Offline and System. Click either tab to display its settings.

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Offline Settings

Introduction The offline settings cannot be changed while a user application is running.

Offline Tab See the Vijeo-Designer online help for information on accessing the offline settings tab.

Changing Network Settings

The following procedure applies to all units except the XBT GT1100 and

XBT GT1105.

Changing the Buzzer Settings

Step Action 1 In the Settings menu, touch the Offline tab.

2 Touch the Network icon.

3 Touch any of the three fields (IP Address, Subnet Mask, or Default Gateway) and a keypad will appear.

4 Enter the desired network addresses.

Note: To apply changes to the network settings restart the unit by touching To Run Mode and return to the application.

Step Action

1 In the Settings menu, touch the Offline tab.

2 Touch the Buzzer icon.

3 Touch the desired buzzer mode. The factory setting is When Press Touch Object.

None: Selecting this will turn the buzzer OFF.

When Press Touch Object: The buzzer will only sound when a Touch Object is touched.

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Changing Backlight Control

Option Configure the COM1 port as a power supply.

Step Action 1 In the Settings menu, touch the Offline tab.

2 Touch the Backlight icon.

3 In the Backlight Control, define the backlight operations.

Wait: To extend the life of the backlight, you can set up the unit so that it turns off the backlight when the panel is inactive (idle) for the defined period of time, (Idle means the unit panel has not been touched). The factory setting for this item is OFF.

Enable Touch if Backlight is Burned Out: this setting defines whether the touch panel is enabled or disabled when a backlight burnout is detected. When this feature is cleared and the backlight burns out, touch inputs are ignored to prevent operation errors. the factory setting for this item is OFF.

4 To turn the backlight off automatically after a specified period of time, touch the Wait checkbox and then set the idle time.

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System Settings

Introduction You can change system settings while the user application is still running.

System tab See the Vijeo-Designer online help for information on accessing the System Settings tab.

Stylus The stylus setting is not supported for XBT GT1100/1130 series units.

Changing the Date/Time

Forcing a Restart

Selecting a Language

The following table describes how to select the language used for the Settings menu, the run-time messages and user application.

Step Action

1 In the Settings menu, touch the System tab.

2 Touch the Date/Time icon.

3 Touch any of the Date or Time fields and a data entry keypad will display. Use this keypad to define the selected date or time setting.

Step Action 1 In the Settings menu, touch the System tab.

2 Touch the Restart icon.

3 Touch the Restart button to restart the unit.

Step Action

1 In the Settings menu, touch the System tab.

2 Touch the Language icon.

3 Touch the spin boxes to select the desired system and user application languages.

The languages available in the language settings are defined in the Vijeo-Designer editor.

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Displaying Version Information

Displaying Memory Statistics

Brightness/ Contrast Control

Option In some projects and in some environments, inverting could make the application more visible and reduce eye-strain for the operator working with the target machine.

Step Action 1 In the Settings menu, touch the System tab.

2 Touch the Ver.Info icon.

Version information displays the version number of the runtime and the version and build number of the editor that was used to design the user application.

Step Action

1 In the Settings menu, touch the System tab.

2 Touch the Memory icon.

DRAM describes the amount of memory currently being used by the application.

Main Flash indicates the amount of internal memory (flash memory) required to store the runtime system files and the user application.

Step Action 1 In the Settings menu, touch the System tab.

2 Touch the Brightness icon.

3 Touch the up/down arrows to adjust the brightness and contrast.

Reducing the brightness and contrast could increase the life span of the backlight.

Step Action

1 In the Settings menu, touch the System tab.

2 Touch the Option icon.

3 Select Invert to reverse the black and white colors on the screen.

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Troubleshooting

At a Glance

Overview This chapter describes how to find and resolve problems with the XBT GT and the

XBT GK.

What's in this Chapter?

This chapter contains the following topics:

Topic Page

Troubleshooting Checklists 190

Self Test List 194

Troubleshooting

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Troubleshooting Checklists

Introduction When a problem occurs, to go through the checklist and follow the instructions given.

Here are the main problems that may occur when using an XBT GT or XBT GK.

Panel display is blank, Connected equipment cannot be used, Panel does not respond or responds very slowly, Panel beeps when powered on, Cannot change the date or time.

Panel Display is Blank

If the unit display is blank, perform the following check steps:.

Note: Contact your local Schneider Electric vendor or the vendor who sold you the unit.

Step Check/Operation Solution

1 Are all Vijeo-Designer screens downloaded?

You may have to download the screens again.

2 Is the Initial Panel ID set up correctly in Vijeo-Designer?

Enter the Initial Panel ID in the Vijeo- Designer editor and download again.

3 Is the unit using the correct rated voltage?

Verify the power supply connections and levels.

4 Is the power supply OFF or disconnected?

Follow the instructions in this manual for reconnecting the power supply.

5 Is the power lamp lit? A blank power lamp may indicate a problem with the hardware.

6 Is the backlight lit? The backlight may be burned out or there may be a problem with the unit. Contact your local Schneider Electric distributor, for backlight replacement.

7 Is the problem resolved? If none of the previous steps fixed the blank panel display problem, then there is a problem with the hardware.

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Connected Equipment Cannot be Used

If the unit fails to communicate with connected equipment, perform the following check steps:.

Unit does not respond when touched

If the unit is either not responding when touched or if its response time is very slow, perform the following check steps:.

Step Check/Operation Solution

1 Is the power supply OFF or disconnected?

Verify the power supply connections and levels.

2 Do the Driver and Equipment settings in Vijeo-Designer match the actual equipment you are trying to communicate with?

In the Vijeo-Designer editor’s Navigator window’s Project tab, expand the I/O Manager node to enter the correct configuration settings for the Driver and Equipment nodes.

3 Is the communication cable connected correctly?

Refer to the associated protocol manual for information about cable diagrams.

4 Is the problem resolved? If none of the previous steps fixed the communication problem, then there is a problem with the hardware.

Step Check/Operation Solution

1 Disconnect all the cables except the power cable.

2 In the Settings menu, touch the Offline tab and then touch the Self Test icon.

Run the Touch Panel test.

If the test fails, there is a problem with the hardware.

3 Enter the Settings menu, touch the System tab and then touch the Stylus icon. Calibrate the analog touch.

If the touch calibration is not possible, there is a problem with the hardware.

4 If touch response is slow, does it happen on a specific panel?

If the panel displays the values of a large number of equipment variables, you may want to redesign the panel and separate the variables into different panels and download again.

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Target beeps when powered

ON

If the target beeps continually when you turn ON the power supply, then the system files on the unit have become corrupted.

To resolve this problem, go to the Vijeo-Designer Start menu and run Recovery on the target machine.

5 If touch response is slow, the target’s CPU may be very busy communicating with external equipment.

To resolve this problem, try each of the following in the Vijeo-Designer editor and download again.

If you are using serial communication, make sure the communication speed between the target and equipment is optimized.

In the equipment or scan group properties, reduce the Scan Rate to Slow.

This will reduce the frequency of variable updates to 1000 ms.

If you use many equipment variables in application scripts, you may want to change the script to a panel script so that the variables are active only when the information is necessary.

If none of the above works, then you may have to reduce the number of external variables in the project.

If none of the proposed options work, contact your Schneider Electric Technical Support for other methods of optimizing your project.

Step Check/Operation Solution

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Cannot change the Date or Time

If you cannot change the date or time:

BATTERY EXPLOSION

Do not attempt to replace the unit’s battery.