Part_2d_-_Toe_Seep_Modifications_Plans_and_Specs_4-7-2015 (SL).pdf
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- Solicitation number
- DQ1 FAAA FEEA2015000000000001 4
- Issued by
- Rio Grande County, Denver City, Colorado
About this file
This is an Owner's Manual and Standard Operating Procedures document for the Summitville Mine Transfer Pump Station located in Rio Grande County, Colorado. The manual was prepared by RJH Consultants, Inc. and Moltz Construction, Inc., with equipment supplied by Watertronics, Inc. The document provides comprehensive guidance on the operation, maintenance, and troubleshooting of an electronically controlled Watertronics pumping system installed at the facility. The manual includes technical specifications, electrical and mechanical drawings, operational procedures, maintenance schedules, winterization procedures, and a detailed troubleshooting guide. The authorized startup date for the pump station was established as August 22, 2012. The document emphasizes that operators should maintain the manual in an accessible location for reference and familiarize themselves with system components to reduce downtime and facilitate effective troubleshooting and diagnosis of problems.
Watertronics provides a limited one-year warranty from the authorized startup date covering defects in material and workmanship, with replacement or repair at the manufacturer's sole option. The warranty requires a minimum of two scheduled preventative maintenance service calls during the warranty period, with scheduling and payment the responsibility of the owner. All maintenance and repairs must be performed by Watertronics-recognized Pump Service Network (PSN) service providers, and documentation must be filed at the factory. The warranty excludes damages from lightning strikes, misapplied power, vandalism, acts of God, unauthorized repairs, corrosion from Summitville Mine water, water salinity exceeding 2000 parts per million, reverse osmosis water, high dirt loads, and freeze damage. Watertronics disclaims liability for extraordinary removal or replacement costs in difficult-to-access locations, including specialized equipment such as cranes exceeding 15 tons, scuba divers, barges, or helicopters. Additional manuals are available from Watertronics at a cost of $50.00 each.
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Text version
SUMMITVILLE DAM IMPOUNDMENT DRAFT PUMP STATION STANDARD OPERATING PROCEDURES
DAMID: 210103
APPENDIX A
PUMP STATION OWNER’S MANUAL
Summitville Mine Transfer Station
Rio Grande County, CO
November 26, 2012
OWNER’S MANUAL
RJH Consultants, Inc.
Moltz Construction, Inc.
Watertronics Owners Guide
This guide is intended solely for the purpose of giving a better understanding of the Watertronics Pumping Systems. Watertronics assumes no responsibility or liability due to the use or misuse of this manual.
Reproduction of the contents of this publication, in whole or part, without written permission of Watertronics, Inc is strictly prohibited.
Identifies information about practices or circumstances that can lead to personnel injury, death, property loss or economic loss.
Publish Date 4/20/2000 Copyright Watertronics Inc. 1999-2000
ELECTRONICALLY CONTROLLED PUMPING SYSTEMS
Attention Pump Station Users:
This is your Watertronics Owner’s Manual. Please keep it in a safe and accessible location for immediate reference to your pump station and its equipment. The contents of this manual will be extremely important should service or parts be required.
Additional manuals can be prepared at a cost of $ 50.00 each by calling:
262-367-1000
WATERTRONICS SERVICE DEPARTMENT - PUMP SERVICE NETWORK
PROJECT NAME:
SUMMITVILLE MINE TRANSFER PUMP STATION
JOB NUMBER: 2011427
P.O. Box 530,(Shipping: 579 Progress Drive) Hartland, Wisconsin 53029 (262) 367-5000 Toll Free: 800-356-6686 FAX (262) 367-5551 or 1009
TABLE OF CONTENTS
Using This Manual ___________________________________ Page V
Warranties __________________________________________ Page VI-VII
Generated Power Policy ______________________________ Page VIII
Field Service Terms and Conditions __________________ Page IX
Technical Specifications _________________________________ Tab 1
Electrical Drawings & B.O.M ______________________________ Tab 2
Mechanical Drawings & B.O.M ______________________________ Tab 3
Getting Started __________________________________________ Tab 4
Basic System Operation ___________________________________ Tab 5
Alarm Conditions & Shutdowns _____________________________ Tab 6
Using the Touch Screen ___________________________________ Tab 7
The Panasonic PLC ________________________________________ Tab 8
Maintenance Procedures ____________________________________ Tab 9
System Winterizing Procedure ______________________________ Tab 10
Troubleshooting Guide _____________________________________ Tab 11
Pumps and Motors __________________________________________ Tab 12
Sigma PLC CPU______________________________________________ Tab 13
Magelis Color Touch Screen_________ ____ Tab 14
Air release Valve _______________________ _ ____ Tab 15
Check Valve _______________________________________________ Tab 16
Ball Valve ________________________________________________ Tab 17
Pictures __________________________________________________ Tab 18
Start Up & Training _______________________________________ Tab 19
USING THIS MANUAL
Here are a few tips on how to get the most out of this manual:
• Take a few minutes to review the brief introduction on this page and Section Three, General System Operations. This will help you understand your pump station and may answer many of your questions. The trouble-shooting guide in Section Four has helpful information you can use to solve a problem. Quite often, you will be able to find answers or solutions on your own, without having to call for assistance.
• If, after reviewing this manual, you are still experiencing problems with your pump station and you need Watertronics assistance, keep the manual in front of you for reference. It can provide a good source of visual material that may help minimize misunderstandings about any system components or operational situations.
• This owner’s manual can be an invaluable reference tool. Keep this manual in a safe assessable location for everyone who may benefit from it. Additional manuals are available from Watertronics at a modest cost.
• Review the illustrations (figure drawings) included in the manual. This will help you identify, and become familiar with, the pump station components (and what they are called) described in the text. The more knowledgeable you are about your pump station, the easier it will be to troubleshoot, diagnose and repair problems, thus reducing costly downtime. It is important you review your systems Manufacturers Product Information in Section Five for recommended maintenance of your unique components. This will also enhance your ability to more clearly describe the problem you may be experiencing to our Service Technicians if you contact us.
• We, at Watertronics , welcome your comments and suggestions with regard to how we may be able to improve the information and documentation in this owner’s manual.
• Watertronics can be reached by phone at 1-262-367-5000 between the hours of 8:00am and 5:00pm CST or Faxed any time at 1-262-367-5551.
NOTE: Any tabs left empty in this manual are reserved for items not applicable to your system.
Additional information may be located in the covers of this manual.
LIMITED WARRANTY
ALL WATERTRONICS PUMPING SYSTEMS ARE WARRANTED AGAINST DEFECTS IN
MATERIAL AND WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR FROM THE
AUTHORIZED STARTUP DATE OF THE PUMP STATION WHICH IS AUGUST 22, 2012.
This warranty is limited to replacing or repairing any defective component at the sole option of Watertronics, Inc. and does not apply to equipment that has been damaged, misapplied or has been modified in any way.
Regular scheduled maintenance is required to keep the pump station running in top condition.
A minimum of two (2) scheduled preventative maintenance service calls must be performed during the warranty period for the warranty to remain in force. Scheduling and payment for maintenance shall be the responsibility of the owner. Any work performed on the pump station must be provided by a Watertronics recognized PSN (Pump Service Network) service provider and documentation of all work performed within the warranty period must be on file at the factory. Any maintenance or repairs done without the pre-authorization of Watertronics, Inc., or its recognized service providers shall void this warranty.
This warranty does not cover damages under the following conditions, unless otherwise specified in writing: (1) Lightning strikes, misapplied or inappropriate in-coming power, improper grounding, vandalism, or acts of God, (2) repairs or replacements made without the pre-authorization of Watertronics, Inc., or its recognized service providers, (3) Watertronics makes no warranty for suitability of materials to resist the corrosive effects of Summitville Mine water.
The materials used are per specifications 113002.1.C.1 and 11287.2.2.B.1, (4) water salinity levels greater than 2000 parts per million, (5) water from a reverse osmosis process plant, (6) unusually high dirt load or abrasives in the water, (7) Watertronics is not responsible for any freeze damage to the pump station.
Watertronics will not accept liability for any costs associated with the removal or replacement of equipment in difficult to access locations. This includes, but is not limited to, the use of cranes larger than 15 tons, scuba divers, barges, helicopters, or other unusual means. These extraordinary costs shall be borne by the owner, regardless of the reason necessitating removal of the product from service.
THIS WARRANTY IS ABSOLUTELY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED
WARRANTIES. THIS INCLUDES ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATION ON THE
PART OF WATERTRONICS, INC.
NO AGENT, EMPLOYEE OR REPRESENTATIVE OF WATERTRONICS, INC., HAS ANY
AUTHORITY TO BIND WATERTRONICS, INC. TO AN AFFIRMATION, REPRESENTATION
OR WARRANTY CONCERNING THE PRODUCT SOLD UNDER THIS WARRANTY. THERE
ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE
HEREOF.
525 E. Industrial Dr. • Hartland, WI 53029 • Phone – 262-367-1000 • Fax 262-367-1009
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