J-1_Work_Package_Errata_4.pdf

THIS PERMANENT CHANGE UPDATES THE SPECIFICATION BID PACKAGE.

SHIP: USS SAMPSON (DDG 102)

TPPC-DDG102-NWRMC18-CN01

ERRATA NUMBER:

SPECIFICATION NUMBER:

THE FOLLOWING ITEMS ARE REPLACED:

042-11-003

123-19-004

150-11-001

123-14-001

123-11-016

042-11-002

123-11-003

520-11-001

261-11-001

121-11-002

167-11-001

251-30-002

150-11-002

123-19-003

251-30-001

123-11-015

462-11-001

123-21-001

DATED: 12/11/2017 1:57:43PMPage 1 of 1

SHIP: USS SAMPSON (DDG 102) ITEM NO: 042-11-002

COAR: 16 PCN: EXSY-ZAG1

SWT FILE NO: 042-004 CMP: R-86031-A01

REVISED: 09 Jun 2017 PLANNER: OBERMEYER, JASON

ARMSTRONG,

RUSSELL

SSP: TPPC-DDG102-NWRMC18-CN01 1 of 2 ITEM NO: 042-11-002

ERRATA NO. 4

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Work Completion Certification; accomplish

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 None

3. REQUIREMENTS:

3.1 Develop an Event Readiness List (ERL) which can be sorted by each key event (Propulsion PCD, Aegis Light Off ALO, Dock Trials, Fast Cruise, Sea Trials, Availability Completion) and is intended to assist in order to manage key event readiness. The ERL shall list all work (e.g., Contractor, AIT, Ship's Force, CIS, FMA) relevant to each Key Event and Milestone (e.g., Combat Systems PCD (ALO for Aegis Ships), Engineering Plant PCD, Dock Trials, Fast Cruise, Sea Trials, Availability Complete) and shall provide current status of Required Reports, Tests and Inspections data, Work Authorization Forms (WAF) data, AIT production and test data, CIS production and test data, FMA production and test data, Ship's Force Work List production and test data, status of the rquirements of this work item, and each operational test required for Key Event Work Completion Certification.

3.1.1 Schedule each work item in the ERL to the activity level, and each activity shall be displayed to reflect it's relevancy to the applicable key events and milestones.

3.1.2 Submit one legible copy, in approved transferrable media, of the ERL to the SUPERVISOR no later than the start of the availability.

3.1.3 Revise the ERL weekly throughout the availability to include additions, deletions, modifications and completions.

3.1.3.1 Submit one legible copy, in approved transferrable

media, of the revised ERL to the SUPERVISOR weekly throughout the availability.

3.2 Accomplish the following, utilizing ATTACHMENT A, in addition to the specific requirements of the Job Order, for each contractor responsible work item.

3.2.1 Certify that all contracted work (original, new and growth)

SSP: TPPC-DDG102-NWRMC18-CN01 2 of 2 ITEM NO: 042-11-002

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has been satisfactorily completed.

3.2.1.1 Document exceptions to the requirements of 3.2.1 in

appropriate block(s) with accompanying rationale and adjudication.

3.2.2 Certify all Tests and Inspections (T&I) are completed

satisfactorily and properly documented in the T&I Plan.

3.2.2.1 Document exceptions to the requirements of 3.2.2 in the appropriate block(s) with accompanying rationale and adjudication.

3.2.3 Certify that each required report has been submitted and all accompanying required data is both complete and satisfactory.

Report: COMPLETED ATTACHMENT A SITUATIONAL + 2 days

3.2.4 Submit one legible copy, in approved transferrable media, of a completed ATTACHMENT A for all contractor work items to the SUPERVISOR within 72 hours of work completion or 48 hours prior to the key event associated with the work item, whichever occurs first.

(E4)

4. NOTES:

4.1 A Work Completion Certification form is provided as Attachment A.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 042-11-003

COAR: 16 PCN: EXSY-ZAB0

EXSY-ZAE6

EXSY-ZAA8

EXSY-ZAE5

CSWT FILE NO: 042-002 (DDG 51) CMP: NONE

REVISED: 08 Oct 2016 PLANNER: HAGEN, KEVIN

RICHEY , DARYL

SSP: TPPC-DDG102-NWRMC18-CN01 1 of 3 ITEM NO: 042-11-003

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Schedule and Associated Reports; provide and manage

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

3. REQUIREMENTS:

3.1 Schedule each Work Item to the activity level for each government generated key event and milestone. Each Government milestone and key event shall be used as the basis for contractor production schedule development. Each contractor generated milestone and key event shall be integrated into the availability combined events list during development of the contractor schedule and networks. For a definition and clarification of certain terms utilized within this Work Item, refer to Note 4.1.

3.1.1 Include in the production schedule consideration for the following Ship's events which will affect production work and access to specified areas onboard the ship. A equals availability start date.

EVENT AFFECTED AREA DATES A+ DATE

Availability Start Date Entire Ship 7/16/2018 A+0

Habitability Turnover Entire Ship 12/10/2018

Undocking Entire Ship 4/4/2019

Production Completion Entire Ship 1/7/2019

AEGIS Light Off Entire Ship 1/15/2019

Dock Trials Entire Ship 4/4/2019

Fast Cruise Entire Ship 4/5/2019

Sea Trials Entire Ship 4/8/2019

Availability Complete Entire Ship 4/12/2019 A+270

(E4)

EVENT AFFECTED AREA DATES A+ DATE

SSP: TPPC-DDG102-NWRMC18-CN01 2 of 3 ITEM NO: 042-11-003

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Availability Start Date

Entire Ship 7/16/2018 A+0

Habitability Turnover

Entire Ship 12/10/18 A+147

Undocking Entire Ship 12/24/18 A+161

Production Completion

Entire Ship 1/7/19 A+175

AEGIS Light Off Entire Ship 1/15/19 A+183

Dock Trials Entire Ship 4/4/19 A+262

Fast Cruise Entire Ship 4/5/19 A+263

Sea Trials Entire Ship 4/8/19 A+266

Availability Complete

Entire Ship 4/12/19 A+270

3.1.1.1 The contractor will be notified in writing of dates for each planned event listed in 3.1.1, 48 hours prior to the start of the event.

3.1.1.2 Each date listed in 3.1.1 shall be considered tentative until verified and distributed by the SUPERVISOR.

4. NOTES:

4.1 Definitions:

4.1.1 Production Completion Date (PCD): Main Machinery space and propulsion plant production completion date is an availability key event that provides sufficient time for each necessary step to be taken by Ship's Force, to shift from a maintenance environment back to operations. Intent is that all major propulsion plant work and cold plant testing will be complete by all maintenance providers, by the scheduled propulsion plant PCD.

4.1.2 Completion: All work involving hull, structural, electrical, weapons systems, electronic systems and components, machinery and piping systems, requires certification as ready for sea prior to the beginning of fast cruise or sea trials. Each test, except those that require underway operation, shall be completed prior to the beginning of fast cruise or sea trials.

4.1.3 Work Complete: All production work, directly related or indirectly related to the Work Item, is 100 percent complete, including close out paper-work submittal: (i.e., Test Memo completed, WAF's closed, etc.).

4.1.4 Work Complete With Exceptions: Exceptions include each

designated compartment, componenet, systems or machinery, either completed or released to the degree required to support uninterrupted testing, operational or performance tests. Exceptions may include but are not limited to; operational tests, final lagging and touch-up paint in support of final hydrostatic tests, or machinery adjustments and tests, at-sea testing phase or LOA support work.

4.1.4.1 Production related work is complete and able to support

SSP: TPPC-DDG102-NWRMC18-CN01 3 of 3 ITEM NO: 042-11-003

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safe operational testing and production work satisfies the intent of the repair or alteration, to the extent that testing can be accomplished.

4.1.4.2 Exceptions shall be discussed and agreed to by Ship's Force, TYCOM, NSA or RMC Representatives, prior to partial acceptance of work or operational testing events.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SAFE FOR HOT WORK CERTIFICATE

SHIP: USS SAMPSON (DDG 102) ITEM NO: 121-11-002

COAR: 16 PCN: ES01-NA29

ES01-NA2W

CSWT FILE NO: 120-003 (DDG 51) CMP: NONE

REVISED: 08 Oct 2016 PLANNER: BUTTS, NATHANIAL

ARMSTRONG,

RUSSELL

JENSEN, JOHN

VIDUYA, MICHAEL

SSP: TPPC-DDG102-NWRMC18-CN01 1 of 2 ITEM NO: 121-11-002

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Structural Framing; repair

1.2 Location of Work:

1.2.1 Sonar Equipment Room Number 3 (3-18-0-Q)

1.2.2 Supply Department Issue Room (Hazmincen) (4-410-1-A)

1.3 Identification:

1.3.1 Quantity (One EA), Stiffener, Starboard of Centerline, forward of bulkhead 42.

1.3.2 Quantity (One EA) Stringer (S-9), forward of bulkhead 442

1.4 Security Classification of Equipment, Components, Spaces and Documents: The Equipment, Space or Document is classified and subject to the applicable provisions of the National Industrial Security Program Operating Manual, DOD 5220.22M (0584-LP-179-6400).

1.4.1 Spaces:

1.4.1.1 Sonar Equipment Room Number 3 (3-18-0-Q) (CONFIDENTIAL)

2. REFERENCES:

2.1 Standard Items

2.2 100-7026663 Rev G, Unit Struct Arr Dwg Assy Unit 1230

2.3 100-7026706 Rev G, Unit Structural Arr Dwg Assy Unit 3420

2.4 100-7026710 Rev F, Unit Strl Arr Dwg Assy Unit 3520

2.5 MIL-STD-1689, Fabrication, Welding, and Inspection of Ships Structure

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection of each structural member listed in

1.3 and located in 1.2 for structural integrity, deterioration, pitting, cracks and areas of damage or distortion using 2.2 through 2.5 for guidance.

Report: VISUAL INSPECTION RESULTS SITUATIONAL + 3

SSP: TPPC-DDG102-NWRMC18-CN01 2 of 2 ITEM NO: 121-11-002

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days

3.1.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Accomplish the following repair to each interior frame listed in

1.3.1 and 1.3.3 located in 1.2, as designated by the SUPERVISOR.

3.2.1 Crop out and replace each area identified in 3.2 using

Paragraph 12.3.3 of 2.5 for guidance.

3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

(V)(G) "LOCAL AIR HOSE TEST "

3.4 Accomplish the requirements of 009-25 of 2.1 for a local air hose test . Allowable leakage: None.

3.4.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.5 4 to the SUPERVISOR.

(E4)

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

GAS FREE CERTIFICATION REQUIRED

SHIP: USS SAMPSON (DDG 102) ITEM NO: 123-11-003

COAR: 16 PCN: EB14-ZAV8

EB14-ZAV6

EB14-ZAX8

EB14-ZAW4

CSWT FILE NO: 123-007 (DDG 51) CMP: Q-12311-A1O

REVISED: 08 Oct 2016 PLANNER: See Attachment A

SSP: TPPC-DDG102-NWRMC18-CN01 1 of 3 ITEM NO: 123-11-003

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Compensated Fuel Tank; repair

1.2 Location of Work:

1.2.1 Fuel Receiving Tank Group 3 (4-174-1-F)

1.2.2 Fuel Tank Group 3 (5-220-3-F)

1.2.3 Fuel Expansion Seawater Overflow Tank Group 3 (5-254-1-F)

1.2.4 Fuel Tank Group 3 (5-254-3-F)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 100-7026683 Rev K, Unit-Structural Arr Dwg-Unit 2220

2.3 100-7026413 Rev L, Unit Strl Arr Dwg Assy Unit 2410

2.4 100-7026682 Rev L, Unit Structural Arr Dwg Assy Unit 2210

2.5 100-7026687 Rev J, Unit Structural Arr Dwg Assy Unit 2310

3. REQUIREMENTS:

3.1 Accomplish base metal weld buildup in each tank listed in 1.2 as designated by the SUPERVISOR.

3.1.1 Base metal weld up a total of 240 square inches of plating defects for tanks listed in 1.2 in accordance with 2.2 through 2.5.

3.1.1.1 Verify surfaces are ground to sound metal prior to base metal weld buildup.

3.1.1.2 Fill each local pit and groove with weld material prior to application of principal build up layers.

3.1.1.3 Ensure base metal weld buildup is limited to areas

reduced by 25 percent, but not greater than 45 percent of original material thickness.

3.1.1.4 Grind each surface of completed base metal weld buildup smooth if greater than 1/8 inch above plate surface.

SSP: TPPC-DDG102-NWRMC18-CN01 2 of 3 ITEM NO: 123-11-003

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3.1.1.5 Replace 10 each broken or damaged studs.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A or B, Lines One through 7.

3.2.1 Accomplish nondestructive testing in accordance with line 11.

3.3 Repairs and materials less than the amounts identified, and not accomplished in 3.3 1 will be subject to recoupment.

(E4)

3.4 Provide 112 man-hours of labor and 2,500 dollars of material to accomplish work not previously identified in the Work Item, as directed by the SUPERVISOR. If the total costs are less than the authorized man-hours and dollar amounts, remaining funds will be subject to recoupment.

The contractor is not authorized to exceed these limits.

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Tank cleaning will be accomplished under work item 123-00-001, Tank and Void Open, Pump, Clean and Gas Free; accomplish

4.2 Tank preservation will be accomplished under work item 123-11-006, Compensated Fuel Tank; preserve

4.3 Tank preservation will be accomplished under work item 123-11-011, Compensated Fuel Tank; preserve

4.4 Use work item 042-11-001, Accountability of Manhour and Material Reservation for tracking of Manhour and Material Reservations

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SSP: TPPC-DDG102-NWRMC18-CN01 3 of 3 ITEM NO: 123-11-003

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Attachment A

Planners

ELIAS, JOSHUA

ARMSTRONG, RUSSELL

CANTU, RICARDO

JENSEN, JOHN

NIMMICH, KENNETH

OBERMEYER, JASON

ROGERS, TODD

SEMLER, JOSHUA

CRITICAL COATING

SHIP: USS SAMPSON (DDG 102) ITEM NO: 123-11-015

COAR: 16 PCN: EB14-ZAS0

CSWT FILE NO: 123-138 (DDG 51) CMP: Q-12311-A18

REVISED: 08 Oct 2016 PLANNER: See Attachment A

SSP: TPPC-DDG102-NWRMC18-CN01 1 of 4 ITEM NO: 123-11-015

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Compensated Fuel Tank; preserve

1.2 Location of Work:

1.2.1 Fuel Receiving Tank Group 6 (5-308-2-F)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 SN572-AH-MMA-010, Tank Level Indicators

2.3 633-6567062 Rev AL, Installation of Cathodic Protection and Zinc Anode

2.4 Systems and Specifications, SSPC Painting Manual, Volume 2, 2017 Edition

2.5 100-7026414 Rev K, Unit Structural Arr Dwg-Assy Unit 3110

2.6 100-7026703 Rev K, Unit Strl Arr Dwg Assy Unit 3320

3. REQUIREMENTS:

(V)(G) "OPERATIONAL TEST"

3.1 Accomplish an operational test of the Tank Level Indicator (TLI) system for each tank listed in 1.2, using 2.2 for guidance.

Report: OPERATIONAL TEST + 3 days

3.1.1 Submit one legible copy, in approved transferable media, of a report listing the results of the requirements of 3.1 to the

SUPERVISOR.

3.2 Accomplish the requirements of 009-05 of 2.1.

3.2.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.2.1.1 Accomplish nondestructive testing in accordance with

Line 9.

3.2.2 Accomplish the requirements of 009-25 of 2.1, for an air hose, SSP: TPPC-DDG102-NWRMC18-CN01 2 of 4 ITEM NO: 123-11-015

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water hose, or vacuum box test of new weld seams. Allowable leakage:

None.

3.3 Remove each existing zinc in each tank listed in 1.2, using 2.3 for guidance.

3.4 Accomplish mechanical tool clean of affected areas in each tank listed in 1.2. Accomplish requirements of Surface Preparation Specification SSPC-SP-11 of 2.4 as directed by the SUPERVISOR.

(V) "VISUAL INSPECTION"

3.5 Accomplish a visual inspection of each tank listed in 1.2, including sounding tubes, tank vents, overflows, piping, pipe hangars/liners, ladders, manhole covers and structural members for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion using

2.5 and 2.6 for guidance.

Report: VISUAL INSPECTION + 3 days

3.5.1 Submit one legible copy, in approved transferable media, of a report listing the results of the requirements of 3.5 to the

SUPERVISOR.

3.6 Accomplish repairs as directed by the SUPERVISOR (See Note 4.2).

3.7 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 11, Column B for partial preservation of surface area throughout the tank listed in 1.2, for a combined total of 161 Square Feet of defective painted surfaces as directed by the SUPERVISOR.

3.8 Repairs DELETEDand materials less than the amounts identified, and not accomplished in 3.2 will be subject to recoupment.

(E4)

3.9 Install each new zinc anode in each tank listed in 1.2, using 2.3 for guidance.

TOTAL

QUANTITY

REQUIRED

NAME OF

PART

PIECE

NO. REF. NO.

FIGURE/DRAWING

NO. NIIN

128 Zinc, anode, cathodic, 315, MIL-A-

18001ZEP-B

633-6567062 00-702-

64 Zinc, anode, cathodic, 314, MIL-A-

18001ZHC-

633-6567062 00-813-

3.9.1 Apply anti-seize compound conforming to A-A-59313 to each threaded area of each nut and each stud.

3.9.2 Install each new nut and washer, conforming to the material requirements of General Note 7 in 2.3. Torque each zinc anode retaining nut to 30 foot-pounds of torque using General Note 10 of

2.3 .

(V) "RESISTANCE TEST"

SSP: TPPC-DDG102-NWRMC18-CN01 3 of 4 ITEM NO: 123-11-015

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3.9.3 Test each zinc to verify electrical resistance between each anode and hull structure is less than 0.1 Ohm.

Report: ZINC ANODE RESISTANCE TEST RESULTS + 3 days

3.9.3.1 Submit one legible copy, in approved transferable media, of a report listing the results of the requirements of 3.9.3 to the SUPERVISOR.

3.10 Provide 178 man-hours of labor and 3,000 dollars of material to accomplish work not previously identified in the Work Item, as directed by the SUPERVISOR. If the total costs are less than the authorized man-hours and dollar amounts, remaining funds will be subject to recoupment.

The contractor is not authorized to exceed these limits.

(V)(G) "OPERATIONAL TEST"

3.11 Accomplish an operational test of the Tank Level Indicator (TLI) system components in each tank located in 1.2, using 2.2 for guidance.

3.12 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Tank cleaning will be accomplished under work item 123-00-001, Tank and Void Open, Pump, Clean and Gas Free; accomplish

4.2 Tank repairs will be accomplished under work item 123-11-007, Compensated Fuel Tank; repair

4.3 Use work item 042-11-001, Accountability of Manhour and Material Reservation for tracking of Manhour and Material Reservations

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SSP: TPPC-DDG102-NWRMC18-CN01 4 of 4 ITEM NO: 123-11-015

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Attachment A

Planners

JENSEN, JOHN

ARMSTRONG, RUSSELL

HAGEN, KEVIN

LEE, LOUIS

MILTON, JERRY

NIMMICH, KENNETH

OBERMEYER, JASON

RICHEY , DARYL

SAFE FOR HOT WORK CERTIFICATE

SHIP: USS SAMPSON (DDG 102) ITEM NO: 123-11-016

COAR: 16 PCN: See Attachment A

CSWT FILE NO: 123-017 (DDG 51) CMP: Q-12311-A1O

REVISED: 08 Oct 2016 PLANNER: JENSEN, JOHN

ARMSTRONG,

RUSSELL

NIMMICH, KENNETH

RICHEY , DARYL

ROGERS, TODD

SSP: TPPC-DDG102-NWRMC18-CN01 1 of 3 ITEM NO: 123-11-016

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Compensated Fuel Tank; repair

1.2 Location of Work:

1.2.1 Fuel Tank Group 1 (5-42-0-F)

1.2.2 Fuel Receiving Tank Group 1 (4-78-1-F)

1.2.3 Fuel Tank Group 1 (5-78-1-F)

1.2.4 Fuel Tank Group 1 (5-126-1-F)

1.2.5 Fuel Tank Group 1 (5-174-1-F)

1.2.6 Fuel Expansion Seawater Overflow Tank Group 1 (5-214-1-F)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 165-7026408 Rev G, Unit Strl Arr Dwg Assy Unit 1210

2.3 100-7026667 Rev F, Unit Strl Arr Dwg Assy Unit 1310

2.4 100-7026672 Rev G, Unit Strl Arr Dwg Assy Unit 1410

2.5 100-7026673 Rev G, Unit Strl Arr Dwg Assy Unit 1420

2.6 100-7026677 Rev J, Unit Structural Arr. Dwg. Unit 2110

2.7 100-7026682 Rev L, Unit Structural Arr Dwg Assy Unit 2210

3. REQUIREMENTS:

3.1 Accomplish base metal weld buildup in each tank listed in 1.2 as designated by the SUPERVISOR.

3.1.1 Base metal weld up for a total of 288 square inches of plating defects for tanks listed in 1.2 in accordance with 2.2 through 2.7.

3.1.1.1 Verify surfaces are ground to sound metal prior to base

SSP: TPPC-DDG102-NWRMC18-CN01 2 of 3 ITEM NO: 123-11-016

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metal weld buildup.

3.1.1.2 Fill local pits and grooves with weld material prior to application of principal build up layers.

3.1.1.3 Ensure base metal weld buildup is limited to areas

reduced by 25 percent, but not greater than 45 percent of original material thickness.

3.1.1.4 Grind each surface of completed base metal weld buildup smooth if greater than 1/8 inch above plate surface.

3.1.1.5 Replace 10 each broken or damaged studs.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A or B, Lines One through 7.

3.2.1 Accomplish nondestructive testing in accordance with line 11.

3.3 Repairs and materials less than the amounts identified, and not accomplished in 3.3 1 will be subject to recoupment.

(E4)

3.4 Provide 112 man-hours of labor and 2,500 dollars of material to accomplish work not previously identified in the Work Item, as directed by the SUPERVISOR. If the total costs are less than the authorized man-hours and dollar amounts, remaining funds will be subject to recoupment.

The contractor is not authorized to exceed these limits.

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Tank cleaning will be accomplished under work item 123-00-001, Tank and Void Open, Pump, Clean and Gas Free; accomplish

4.2 Tank preservation will be accomplished under work item 123-11-001, Compensated Fuel Tank; preserve

4.3 Use work item 042-11-001, Accountability of Manhour and Material Reservation for tracking of Manhour and Material Reservations

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SSP: TPPC-DDG102-NWRMC18-CN01 3 of 3 ITEM NO: 123-11-016

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Attachment A

PCN Identification

EB14-ZAX7 COMP/EXP FO TK - CLAD RPR

EB14-ZAW3 COMP/EXP FO TK - CLAD RPR

EB14-ZAW0 COMP/EXP FO TK - CLAD RPR

EB14-ZAV7 COMP/EXP FO TK - CLAD RPR

EB14-ZAX2 COMP/EXP FO TK - CLAD RPR

EB14-ZAX4 COMP/EXP FO TK - CLAD RPR

SAFE FOR HOT WORK CERTIFICATE

SHIP: USS SAMPSON (DDG 102) ITEM NO: 123-14-001

COAR: 16 PCN: EA01-ZAM5

EA01-ZAM6

EA01-ZAM4

EA01-ZAM7

CSWT FILE NO: 123-013 (DDG 51) CMP: Q-12314-A0Q

REVISED: 08 Oct 2016 PLANNER: ELIAS, JOSHUA

ARMSTRONG,

RUSSELL

NIMMICH, KENNETH

ROGERS, TODD

SSP: TPPC-DDG102-NWRMC18-CN01 1 of 2 ITEM NO: 123-14-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Potable Water Tank; repair

1.2 Location of Work:

1.2.1 Potable Water Tank (4-126-2-W)

1.2.2 Potable Water Tank (4-126-1-W)

1.2.3 Potable Water Tank (4-150-2-W)

1.2.4 Potable Water Tank (4-150-1-W)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 100-7026678 Rev K, Unit Structural Arr Dwg Assy Unit 2120

2.3 100-7026679 Rev M, Unit Struct Arr Dwg Assy Unit 2130

3. REQUIREMENTS:

3.1 Accomplish base metal weld buildup in each tank listed in 1.2 as designated by the SUPERVISOR.

3.1.1 Base metal weld up for a total of 144 square inches of plating defects for each tank listed in 1.2 using 2.2 and 2.3 for guidance.

3.1.1.1 Verify surfaces are ground to sound metal prior to base metal weld buildup.

3.1.1.2 Fill local pits and grooves with weld material prior to application of principal build up each layer.

3.1.1.3 Ensure base metal weld buildup is limited to areas

reduced by 25 percent, but not greater than 45 percent of original material thickness.

SSP: TPPC-DDG102-NWRMC18-CN01 2 of 2 ITEM NO: 123-14-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.1.1.4 Grind each surface of completed base metal weld buildup smooth if greater than 1/8 inch above plate surface.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A or B, Lines One through 7.

3.2.1 Accomplish nondestructive testing in accordance with Line 11.

3.3 Repairs and materials less than the amounts identified, and not accomplished in 3.2 1 will be subject to recoupment.

(E4)

3.4 Provide 200 man-hours of labor and 2,500 dollars of material to accomplish work not previously identified in the Work Item, as directed by the SUPERVISOR. If the total costs are less than the authorized man-hours and dollar amounts, remaining funds will be subject to recoupment.

The contractor is not authorized to exceed these limits.

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Tank cleaning will be accomplished under work item 123-00-001, Tank and Void Open, Pump, Clean and Gas Free; accomplish

4.2 Tank preservation will be accomplished under work item 123-14-002, Potable water Tank; preserve

4.3 Use work item 042-11-001, Accountability of Manhour and Material Reservation for tracking of Manhour and Material Reservations

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 123-19-003

COAR: 16 PCN: ER01-ZA57

ER01-ZA56

CSWT FILE NO: 123-115 (DDG 51) CMP: Q-12319-A0F

REVISED: 09 Oct 2016 PLANNER: See Attachment A

SSP: TPPC-DDG102-NWRMC18-CN01 1 of 3 ITEM NO: 123-19-003

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Vacuum Collection Holding Tank; repair

1.2 Location of Work:

1.2.1 Vacuum Collection Holding Tank Room Number One (4-110-0-E)

1.2.2 Vacuum Collection Holding Tank Room Number 2 (4-300-0-E)

1.3 Identification:

1.3.1 Quantity (2 EA), VCHT Tank, Capacity: 490 Gallons

1.3.2 Quantity (One EA), Plumbing Waste Drain Tank, Number One, Capacity: 350 Gallons

1.3.3 Quantity (One EA), Plumbing Waste Drain Tank, Number 2, Capacity: 400 Gallons

2. REFERENCES:

2.1 Standard Items

2.2 100-7026673 Rev H, Unit Strl Arr Dwg Assy Unit 1420

2.3 100-7026696 Rev N, Unit Structural Arr Dwg-Assy Unit 3120

2.4 58568-7300006 Rev W, Tank Weldment-490 Gal, Capacity

2.5 505-6219172 Rev AC, Miscellaneous Tanks,Fab and Details, (Heavy)

3. REQUIREMENTS:

3.1 Accomplish the following repairs in each tank listed in 1.3, located in 1.2, as designated by the SUPERVISOR.

3.1.1 Vee-out and weld a total of 4 linear feet of deteriorated and damaged welds. Area of repairs shall include deck, bulkhead, shell plating, and overhead of tanks located in 1.2 and listed in 1.3.

3.1.2 Chip and grind surfaces flush in way of repairs.

3.1.3 Base metal weld up a total of 144 square inches of plating defects for tanks listed in 1.3, located in 1.2, in accordance with

2.2 through 2.5.

3.1.3.1 Verify surfaces are ground to sound metal prior to base metal weld buildup.

3.1.3.2 Fill local pits and grooves with weld material prior to application of principal build up of each layer.

3.1.3.3 Ensure base metal weld buildup is limited to areas

SSP: TPPC-DDG102-NWRMC18-CN01 2 of 3 ITEM NO: 123-19-003

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

reduced by 25 percent, but not greater than 45 percent of original material thickness.

3.1.3.4 Grind surfaces of completed base metal weld buildup

smooth if greater than 1/8 inch above plate surface.

3.1.3.5 Replace 10 each broken or damaged studs.

3.1.4 Remove existing, fit and install new a total of 8 square feet of deteriorated plating for tanks listed in 1.3, located in 1.2, in accordance with 2.2 through 2.5.

3.1.4.1 The smallest insert plate shall be a minimum of one

square foot.

3.1.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces to match surrounding areas.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.3 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each new insert weld seam. Allowable leakage: None.

3.4 Repairs and materials less than the amounts identified, and not accomplished in 3.2 1 will be subject to recoupment.

(E4)

3.5 Provide 112 man-hours of labor and 2,500 dollars of material to accomplish work not previously identified in the Work Item, as directed by the SUPERVISOR. If the total costs are less than the authorized man-hours and dollar amounts, remaining funds will be subject to recoupment.

The contractor is not authorized to exceed these limits.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Tank cleaning will be accomplished under work item 123-00-001, Tank and Void Open, Pump, Clean and Gas Free; accomplish

4.2 Tank preservation will be accomplished under work item 123-19-005, Vacuum collection Holding Tank; preserve

4.3 Use work item 042-11-001, Accountability of Manhour and Material Reservation for tracking of Manhour and Material Reservations

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SSP: TPPC-DDG102-NWRMC18-CN01 3 of 3 ITEM NO: 123-19-003

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Attachment A

Planners

JENSEN, JOHN

ARMSTRONG, RUSSELL

NIMMICH, KENNETH

OWENS, JEFFREY

RICHEY , DARYL

ROGERS, TODD

VIDUYA, MICHAEL

SHIP: USS SAMPSON (DDG 102) ITEM NO: 123-19-004

COAR: 16 PCN: ER01-ZA80

ER01-ZA78

CSWT FILE NO: 123-116 (DDG 51) CMP: Q-12319-A04

REVISED: 08 Oct 2016 PLANNER: See Attachment A

SSP: TPPC-DDG102-NWRMC18-CN01 1 of 4 ITEM NO: 123-19-004

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Vacuum Collection Holding Tank; preserve

1.2 Location of Work:

1.2.1 Vacuum Collection Holding Tank Room Number One (4-110-0-E)

1.2.2 Vacuum Collection Holding Tank Room Number 2 (4-300-0-E)

1.3 Identification:

1.3.1 Quantity (2 EA), Tank, VCHT, Capacity: 490 Gallons

1.3.2 Quantity (One EA), Plumbing Drain Tank, Number One, Capacity:

350 Gallons

1.3.3 Quantity (One EA), Plumbing Drain Tank, Number 2, Capacity:

400 Gallons

2. REFERENCES:

2.1 Standard Items

2.2 SN572-AH-MMA-010, Tank Level Indicators

2.3 59312-3-005, VCHT Tank Level Sensor Test

2.4 Systems and Specifications, SSPC Painting Manual, Volume 2, 2017 Edition

2.5 58568-7300006 Rev W, Tank Weldment-490 Gal, Capacity

2.6 58568-7300005 Rev N, Sewage Collection Tank Outline

2.7 S9593-CE-MMA-010, Sewage Vacuum Collection Holding and Transfer System

2.8 59312-3-010, VCHT System Operational Test

3. REQUIREMENTS:

(V)(G) "OPERATIONAL TEST"

3.1 Accomplish an operational test of the Tank Level Indicator (TLI) system in each tank located in 1.2, using 2.2 and 2.3 for guidance.

Report: OPTEST REPORT + 4 days

3.1.1 Submit one legible copy, in approved transferrable media, of a

SSP: TPPC-DDG102-NWRMC18-CN01 2 of 4 ITEM NO: 123-19-004

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Cover and seal all commodes and urinals to prevent usage by contractors and Ship’s Force personnel while VCHT systems are secured for repairs.

3.3 Commercial blast clean each tank listed in 1.3. Accomplish the requirements of Surface Preparation Specification SSPC-SP-6 of 2.4.

(V) "VISUAL INSPECTION"

3.3.1 Accomplish a visual inspection of each tank listed in 1.3, including level sensors, tank vents, overflows, washdown system, piping, pipe hangers/liners, ladders, manhole covers, and structural members for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion using 2.5 and 2.6 for guidance.

Report: VISUAL INSPECTION RESULTS SITUATIONAL + 3 days

3.3.1.1 Submit one legible copy, in approved transferrable

media, of a report listing results of the requirements of 3.3.1 to the SUPERVISOR.

3.4 Accomplish repairs as directed by the SUPERVISOR (See Note 4.2).

3.5 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 15, Columns A and B for each tank listed in 1.3.

3.6 Remove and clean tank flushing nozzles in each tank listed in 1.3, in accordance with in Paragraph 6-4.1 of 2.7. Clean each flushing nozzle using detergent/water solution. Detergent solution shall conform to MIL- D-16791 in accordance with Table 6-1 of 2.7.

(V) "FLUSHING NOZZLE TEST"

3.6.1 Accomplish an unobstructed flow test of each flushing nozzle for proper operation and unobstructed flow.

3.7 Install new zincs in each tank listed in 1.3 in accordance with Paragraph 6-5.16 of 2.7.

TOTAL

QUANTITY

NAME OF

PART PIECE NO. REF. NO.

FIGURE

DRAWING NO. PART NO.

12 (EA) Anode, Zinc Cathodic, MIL-A-

18001

44 2.6 Fig. 7-13 (Table 7- 15)

7000040

4 (EA) Anode, Zinc Cathodic

17268007

3.7.1 Apply anti-seize compound conforming to A-A-59313 to all

SSP: TPPC-DDG102-NWRMC18-CN01 3 of 4 ITEM NO: 123-19-004

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

threaded areas of nuts and studs.

3.7.2 Install new nuts and washers, conforming to the material requirements of 2.7 and torque each zinc mounting stud to 30 foot-pounds.

(V) "RESISTANCE TEST"

3.7.3 Test each zinc to verify electrical resistance between anode and hull structure is less than 0.1 Ohm.

3.7.3.1 Submit one legible copy, in approved transferable media, of a report listing results of the requirements of 3.8.7.3 to the

SUPERVSIOR.

(E4)

3.8 Install flushing nozzles removed in 3.6.

(V)(G) "TLI OPERATIONAL TEST"

3.9 Accomplish an operational test of the TLI system for each tank listed in 1.3 using 2.2 for guidance.

3.10 Provide 115 man-hours of labor and 1,000 dollars of material to accomplish work not previously identified in the Work Item, as directed by the SUPERVISOR. If the total costs are less than the authorized man-hour and dollar amounts, remaining funds will be subject to recoupment.

The contractor is not authorized to exceed these limits.

3.11 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Tank cleaning will be accomplished under work item 123-00-001, Tank and Void Open, Pump, Clean and Gas Free; accomplish

4.2 Tank repairs will be accomplished under work item 123-19-003, Vacuum Collection Holding Tank; repair

4.3 Use work item 042-11-001, Accountability of Manhour and Material Reservation for tracking of Manhour and Material Reservations

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SSP: TPPC-DDG102-NWRMC18-CN01 4 of 4 ITEM NO: 123-19-004

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Attachment A

Planners

JENSEN, JOHN

ARMSTRONG, RUSSELL

LEE, LOUIS

NIMMICH, KENNETH

RICHEY , DARYL

SALARDA, SALVADOR

THEESFELD, BRANDON

SAFE FOR HOT WORK CERTIFICATE

SHIP: USS SAMPSON (DDG 102) ITEM NO: 123-21-001

COAR: 16 PCN: ER01-ZA95

ER01-ZA93

ER01-ZA94

ER01-ZA96

CSWT FILE NO: 123-117 (DDG 51) CMP: Q-12322-A0T

REVISED: 17 Apr 2017 PLANNER: THEESFELD, BRANDON

ARMSTRONG,

RUSSELL

BIRDSELL, JOSEPH

SSP: TPPC-DDG102-NWRMC18-CN01 1 of 3 ITEM NO: 123-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Accessible Void; repair

1.2 Location of Work:

1.2.1 Void (6-31-0-V)

1.2.2 Void (5-34-0-V)

1.2.3 Cofferdam (5-204-1-V)

1.2.4 Cofferdam (5-254-4-V)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 165-7026408 Rev G, Unit Strl Arr Dwg Assy Unit 1210

2.3 100-7026662 Rev E, Unit Strl Arr Dwg Assy Unit 1220

2.4 100-7026682 Rev L, Unit Structural Arr Dwg Assy Unit 2210

2.5 100-7026687 Rev J, Unit Structural Arr Dwg Assy Unit 2310

2.6 100-7026413 Rev L, Unit Strl Arr Dwg Assy Unit 2410

3. REQUIREMENTS:

3.1 Accomplish the following repair in each void/cofferdam in 1.2 as designated by the SUPERVISOR.

3.1.1 Vee-out and weld 11 linear feet of deteriorated and damaged welds. Each area of repair shall include deck, bulkhead, shell plating, and overhead of each space listed in 1.2.

3.1.2 Chip and grind each surface flush in way of repairs.

3.1.3 Accomplish base metal weld buildup for a combined total of 144 square inches of plating defects in the void/cofferdam listed in 1.2, SSP: TPPC-DDG102-NWRMC18-CN01 2 of 3 ITEM NO: 123-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

using 2.2 through 2.6 as guidance.

3.1.3.1 Verify each surface is ground to sound metal prior to base metal weld buildup.

3.1.3.2 Fill each local pit and groove with weld material prior to application of principal build up layers.

3.1.3.3 Buildup shall be limited to areas reduced by 25 percent, but not greater than 45 percent of original material thickness.

3.1.3.4 Grind each surface of completed base weld metal buildup smooth if greater than 1/8 inch above plate surface.

3.1.4 Remove existing, fit and install new a combined total of 8 square feet of deteriorated plating for the void/cofferdam listed in 1.2, using 2.2 through 2.6 as guidance.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A or B, Lines One through 7.

3.2.1 Accomplish nondestructive testing in accordance with line 11.

3.3 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each new insert weld seams. Allowable leakage: None.

3.4 Repairs and materials less than the amounts identified, and not accomplished in 3.1 through 3.3 will be subject to recoupment.

(E4)

3.5 Provide 200 man-hours of labor and 3,000 dollars of material to accomplish work not previously identified in the Work Item, as directed by the SUPERVISOR. If the total costs are less than the authorized man-hours and dollar amounts, remaining funds will be subject to recoupment.

The contractor is not authorized to exceed these limits.

3.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Use work item 042-11-001, Accountability of Manhour and Material Reservation for tracking of Manhour and Material Reservations.

4.2 Tank cleaning will be accomplished under work item 123-00-001, Tank and Void Open, Pump, Clean and Gas Free; accomplish.

4.3 Preservation of void will be accomplished under work item 123-22- 002, Accessible Void; preserve.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP: TPPC-DDG102-NWRMC18-CN01 3 of 3 ITEM NO: 123-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 150-11-001

COAR: 16 PCN: ES01-NA72

ES01-NA5Y

CSWT FILE NO: 150-001 (DDG 51) CMP: NONE

REVISED: 08 Oct 2016 PLANNER: BUTTS, NATHANIAL

ARMSTRONG,

RUSSELL

RICHEY , DARYL

SSP: TPPC-DDG102-NWRMC18-CN01 1 of 2 ITEM NO: 150-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Deck Structural Repair; accomplish

1.2 Location of Work:

1.2.1 04 Level, Frame 130-180 Port and Starboard

1.2.2 03 Level, Frame 142-193 Port and Starboard

1.2.3 Void, Bridge Wing, Startboard Side

1.2.4 Void, Bridge Wing, Port Side

1.3 Identification:

1.3.1 Quantity (30 Square Feet), Plate MIL-S-22685 GR DH-36, 5/16 Inch Thick, to replace deck plating located in 1.2.

2. REFERENCES:

2.1 Standard Items

2.2 150-7026718 Rev K, Unit Strl Arr Dwg Assy Unit 4230

2.3 150-7026723 Rev J, Unit Strl Arr Dwg Assy Unit 4320

2.4 110-8570464 Rev B, Shipalt DDG-51-AER83007 Increase Deck Plate Thickness Modifications

3. REQUIREMENTS:

(V) "UNOBSTRUCTED FLOW TEST"

3.1 Accomplish an unobstructed flow test of each drain located in 1.2.

Report: UNOBSTRUCTED FLOW TEST SITUATIONAL + 3 days

3.1.1 Submit one legible copy, in approved transferrable media, of a report listing the results of 3.1 to the SUPERVISOR.

3.2 Drain each void identified in 1.2.3 and 1.2.4 in the locations listed in 1.2.

3.2.1 Dispose of liquids in accordance with federal, state and local laws, codes, ordinances or regulations.

(V)(G) "VISUAL INSPECTION"

SSP: TPPC-DDG102-NWRMC18-CN01 2 of 2 ITEM NO: 150-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.3 Accomplish a visual inspection of each location listed in 1.2 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion using 2.2 and 2.3 for guidance.

3.3.1 Submit one legible copy, in approved transferrable media of a report listing results of the requirements of 3.1 3 to the

SUPERVISOR.

(E4)

3.4 Remove existing and install new deck plating identified in 1.3, located at 1.2, using 2.2 through 2.4 for guidance.

3.4.1 Template exact size, configuration, and location from existing shipboard condition.

3.4.2 Remove existing and install up to a total of 30 square feet of plate, as designated by the SUPERVISOR, in the locations listed in 1.2, using 2.4 for guidance.

3.4.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.4.4 Chip and grind surfaces flush and smooth in way of repairs.

3.5 Accomplish the requirements of 009-25 of 2.1 for an air hose test of each repair accomplished in 3.3 and located in 1.2 Allowable leakage:

None.

(V)(G) "UNOBSTRUCTED FLOW TEST"

3.6 Accomplish an unobstructed flow test of each drain located in 1.2.

Allowable obstructed flow: None

3.7 Preserve the interior surfaces of each void listed in 1.2.3 and

1.2.4 with rust preventative compound conforming to MIL-PRF-16173, Type 2, Class 3 by completely filling and draining. Ventilate to remove solvent vapors.

3.8 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS SAMPSON…