Annex K to OPORD 18-011 Heating and Cooling.pdf

Annex K ( CLS 501 Heating/Cooling Services) to OPORD 18-011: IMCOM Enterprise

Base Operations (BASOPS) Performance Work Statement (PWS) Templates (U)

Annex K

Heating and Cooling Services

01 Jan 2023

Table of Contents

1.0 GENERAL INFORMATION

1.1 Overview

1.2 Air Pollution Regulations

2.0 DESCRIPTION OF SERVICES

2.1 Scope

2.2 Heating and Boiler Plant Staffing

2.3 Operation of Heating Plants

2.4 Central Boiler Plants

2.5 Summer Overhaul

2.7 Monthly Inspections

2.9 Boiler Water Treatment Chemicals

2.10 Boiler Water Test Samples

2.11 Prepare Boilers and Coordinate Boiler Inspections

2.12 Boiler Plant Calibration

2.13 Emergencies

3.0 PURCHASE OF FUELS

4.0 AC AND REFRIGERATION PLANTS AND SYSTEMS

4.1 Scope

4.2 Daily Inspection of Chillers

4.2.1 Daily Log

1.0 General Information.

1.1 Overview. Heating and Cooling Services provide steam, hot water, chilled water for heating, cooling, domestic hot water, and facility processes using Government-owned central heating and cooling plants, and distribution systems. Operating Govern-ment-owned central heating and cooling plants; and distribution systems includes all contract costs associated with full operation and maintenance (O&M) staff, oversight of contracted plant (other than a Utilities Privatization Contractor), O&M, periodic regula-tory inspections and certifications, purchase of fuels (coal, natural gas, fuel oil, etc.), storage of fuels; maintenance, inspection, and certification of fuel storage facilities; peri-odic operators training and certification, supervision and administration tasks, and pur-chase of chemicals and supplies.

1.2 Air Pollution Regulations. The Contractor shall operate all heating plants in compli-ance with all Federal, State, and local air pollution regulations. The Contractor shall ad-dress all non-compliance issues immediately to the Contracting Officer’s Representative (COR) or Alternate Contracting Officer’s Representative (ACOR).

2.0 Description of Services.

2.1 Scope. The Contractor shall operate all heating plants and systems (steam me-ters, automatic tank monitoring system, boilers, and furnaces) 24/7 used in the produc-tion of domestic heat (including the provision of unscheduled services as directed by the COR/ACOR). Major components and all other heating plants and equipment (including domestic hot water heaters) are listed in Technical Exhibit (TE) TE-H.2.13.1 List of Equipment in Heat Plants.

2.2 Heating and Boiler Plant Staffing. The Contractor shall provide boiler operators who are properly certified in conformance with all applicable Federal, State, and local laws and regulations.

2.3 Operation of Heating Plants. The Contractor shall operate the Fort Carson steam/hot water heating plants listed in TE-H.2.13.1 List of Equipment in Heat Plants in accordance with (IAW) AR 420-1, Army Facilities Management; AR 420-49, Utility Ser-vices; and TM 5-650, Repair and Utilities: Central Boiler Plants. Operation of these plants includes start-up and shutdown of heating equipment; operator maintenance and inspection (maintenance required to operate heating plants on a daily basis; e.g., during operational visits ensure the plant is operating properly). Operation also includes keep-ing required logs, correction of improper operating conditions, and making minor adjust-ments to the plant and equipment.

Operating logs (including watchclock disks or tapes) maintained on these plants shall be submitted to the COR/ACOR by the 10th of each month for the preceding month. The Contractor shall submit the Cumulative Steaming Hours Report for each boiler to the

COR/ACOR on Monday of each week for the preceding week. The operator shall em-ploy lead/lag procedures in the buildings listed in TE-H.2.13.1 List of Equipment in Heat Plants when required, based on temperatures and conditions.

2.3.1 Unattended Heating Plants. The Contractor shall operate all unattended heating plants listed in TE-H.2.13.1 List of Equipment. Operation of these plants shall include seasonal start- up and shut down of heating equipment.

2.4 Central Boiler Plants. The central boiler plant located in Building 1860 via steam and condensate lines that are approximately 78,000 feet. The approximate age of the boiler plant is approximately twenty (20) years and the condition of associated piping is good to excellent. The major components of each of the boiler plants are listed in TE- H.2.13.1 List of Equipment in Heat Plants. The Contractor’s roving patrol shall visit the plant once each eight (8) hours during the year round. Operational visits shall include observation of a complete cycle of the operation of the plant. Visits by roving operators shall be recorded on the Daily Operating Log and a watchclock at each location, as di-rected by the COR/ACOR. The Contractor shall submit all logs (including watchclock disks or tapes) to the COR/ACOR by the tenth (10th) of each month for the preceding month.

2.5 Summer Overhaul. The Contractor shall schedule summer overhauls for boiler plants that cannot be overhauled during the heating season because of operational re-quirements. The Contractor shall perform shutdowns over weekends and holidays when required by the COR/ACOR. The Contractor shall submit a written schedule of summer boiler shutdowns to the Contracting Officer (KO) for approval at least thirty (30) calendar days prior to the beginning of the proposed shutdown period. The approved shutdown schedule shall have minimal disruptions.

2.6 Idle Standby Boilers. All boilers not in use shall be maintained in a fully opera-tional condition, except when deactivated. In the event that any boiler cannot be placed on-line within two (2) hours, a notification that includes the probable cause shall be sub-mitted to the COR D-K.2.6 Offline Boiler Notification (Reference TE-A.6.0, Consolidated Deliverable Index). Proper lay-up procedures shall be used IAW Technical Manual (TM) 5-650, Repairs and Utilities: Central Boiler Plants, when deactivating boilers.

2.7 Monthly Inspections. The Contractor shall perform monthly visual inspections of the central steam and hot water distribution and condensation systems. The inspection shall include, but not be limited to, general condition and cleanliness of all exterior and working parts, and any evidence of large or small leaks from steam or hot water equip-ment, emissions, pipes, valves, and covers. The Contractor shall submit a report outlin-ing the results of the inspection to the COR/ACOR within three (3) working days. How-ever, any defects identified by the Contractor shall be submitted in writing to the COR on the same workday.

2.8 Boiler/Heat Plant Shutdowns. The Contractor shall inform the COR within thirty

(30) minutes of shutting down any boiler or heating plant for unplanned repairs. The

Contractor shall provide written notice thirty (30) days in advance of planned repairs that require the shutdown of any boiler or heat plant, unless shutdown is otherwise re-quested by the COR.

2.9 Boiler Water Treatment Chemicals. The Contractor shall supply the chemicals necessary to maintain all boiler water chemistry IAW TM 5-650 Repairs and Utilities:

Central Boiler Plants.

2.10 Boiler Water Test Samples. In addition to the required boiler and distribution sys-tem water testing and treatment, the Contractor shall submit monthly, a series of boiler plant water samples to a Government designated lab as directed by the COR/ACOR.

Analysis, results, and comments will be sent to the Contractor. The Contractor shall pay the costs for submission and lab analysis of these samples. The Contractor shall pay lab analysis costs directly to the Government designated lab. The water samples submitted each month shall include a boiler water sample, a condensate sample, and the Contractor plant test results for these samples. Test results and water samples from one (1) boiler/condensate system are required from each of the high-pressure boiler plants operated for the Government.

Additional tests may be required if the Contractor's test results and the lab's test results vary by 10 percent. Additional tests shall be at the Contractor’s expense. The Contrac-tor shall provide copies of Lab Water Analysis Reports to the COR within five (5) days after receipt. Water sample bottles and shipping containers are available from the Gov-ernment designated lab. The Contractor shall furnish required boiler plant water test kits and test material.

2.11 Prepare Boilers and Coordinate Boiler Inspections. The Contractor shall schedule and prepare high-pressure boilers for the boiler inspections required by AR 420-49, Section VII. Preparation of boilers for inspection shall be IAW TM 5-650, Chapter 3, paragraph 65. The Contractor shall provide to the COR/ACOR in writing, a proposed schedule of high-pressure boiler inspections. The Contractor shall post a copy of the most recent Boiler Inspection Report in the plant where each inspected boiler is located.

2.12 Boiler Plant Calibration. Prior to annual boiler inspections, the Contractor shall calibrate all pressure and temperature gauges. A self-adhesive seal shall be attached on each gauge certifying that it has been calibrated. The date of the calibration and the initials of the person performing the calibration shall be noted on the sticker. The gauges shall be calibrated over the full operational range and accuracy tested. The gauges shall be calibrated against standard dead weight tester or a calibrated master gauge. In addition to the normal annual calibration, the Contractor shall at all times re-calibrate any gauge that is suspected of being in error. All tests shall be IAW the appli-cable provisions of the American Society of Mechanical Engineers (ASME).

2.13 Emergencies. Operational emergencies which reduce the steam rate by ten (10) percent or boiler pressure by twenty (20) percent, for a period exceeding thirty (30) minutes, shall be reported by the Contractor within thirty (30) minutes of occurrence to the COR/ACOR. Such emergencies include, but are not limited to, ruptured tubes, loss of boilers, and loss of power. The Contractor shall report operational emergencies to-gether with identification of the probable cause and the estimated time required before full pressure and steam rate can be restored.

2.14 Operational Considerations. The following considerations apply to all-heating plants and systems covered under this contract. During periods of extreme cold weather or increased fuel demands, heating equipment fuel changeover may be re-quired from the utility company. Notification will be made by phone and/or electronic means to the Contractor’s work control section, (719) 526-5345 from Colorado Springs Utilities. Upon notification the Contractor shall Change over heating equipment in the central heating plants 1860 and 9609 from natural gas to fuel oil. Notify the COR within one hour of a heating equipment fuel changeover requirement and again within two (2) hrs of changeover completion. D-K.2.14 Curtailment Notification/Completion (Reference TE-A.6.0, Consolidated Deliverable Index).

2.14.1 Asbestos and Lead Containing Material. Asbestos and lead containing material may be found in many of the facilities or system components involved in this contract.

Asbestos containing materials may be found behind walls, on piping and ducts, in attic and crawl spaces, on siding, window putty, roofing, and in tile and sheet flooring. Some suspect buildings have been surveyed, and the results are available for review in the DPW Environmental Division. Work under this contract may be required in these areas.

Any such work that requires disturbing asbestos containing materials shall be accom-plished IAW 29 Code of Federal Regulations (CFR) 1926.1101; 40 CFR 61 subpart M Section 61.140 through 61.157; and 40 CFR 763, and Colorado Regulation # 8 and Col-orado Regulation # 19. However, any repair or maintenance task involving removal of asbestos in excess of 10 square feet is not within the scope of this contract. The Con-tractor shall notify the COR of such task that may exceed these limits so that the work may be completed under a separate contract. All asbestos work shall be coordinated with the DPW Environmental Division for inspection and information tracking of removed materials. Materials for disposal shall be coordinated through DPW Environmental Divi-sion. Provide copies of all material and clearance sample results to the COR and DPW Environmental Division NLT seventy-two (72) hours after receiving results D-K.2.14.1 ACM/LBP Clearance Results (Reference TE-A.6.0, Consolidated Deliverable Index).

3.0 Purchase of Fuels.

3.1 Fuel Oil. Unless otherwise specified within this contract, the Government will fur-nish fuels such as heating oil and natural gas for permanently installed equipment in-cluding, but not limited to, boilers, furnaces, infrared heaters, radiant gas heaters, and hot water heaters. The Contractor shall be responsible for the distribution of Govern-ment-furnished operating fuels for emergency generators, fire pumps, as well as GFP used in performance of services specified in this contract. Follow ordering procedures in TE-K.3.1 Fuel Ordering Process for ordering fuel for Above Ground Storage Tanks (AST’s) located at 8200, 1860 and PCMS. Any Government issued or funded fuel is solely for use in performance of tasks outlined in the contract terms, the PWS and asso-ciated technical exhibits.

4.0 AC and Refrigeration Plants and Systems.

4.1 Scope. The AC plants and systems include central systems for multi-building cool-ing as well as independent systems for single building or partial building cooling. TE- K.4.1 AC Inventory List.

4.2 Daily Inspection of Chillers. The Contractor shall perform daily inspections of all chiller units listed in TE-K.4.1 AC Inventory List.

4.2.1 Daily Log. The Contractor shall observe the complete cycle of the mechanical operation of the chiller plant and cooling tower. Report any problems to the COR imme-diately. The Contractor shall provide and maintain a daily log that includes, but is not limited to, the data listed below.

a. Chiller MCD number,

b. Purifier purge monitor and start-up number,

c. Chiller supply and return water temperature,

d. Compressor suction and discharge pressure and MCD number,

e. Refrigerant temperature in the evaporator,

f. Branch line control pressure,

g. Evaporator pressure,

h. Measure and record pressure drop through the condenser,

i. Oil pressure,

j. Condenser in and out water temperature,

k. Oil temperature in bearings,

l. Oil temperature in sump,

m. Oil pump motor amperage,

n. Outdoor temperature and relative humidity,

o. Any abnormalities occurring in the operation of the unit.

For centrifugal chillers, the Contractor shall maintain the Log Sheets shown in TE- K.4.2.1 Monthly Chiller Log and submit NLT the fifth (5th) day of the month preceding the month the readings were taken.

Commented [SDTCUAM(1]: Could not locate TE

Commented [SDTCUAM(2]: See above comment