074216 insulated-core metal wall panels.pdf

F5W61607 Combined Support Maintenance Shop - Phase II Ohio Army National Guard Rev. 0 Defense Supply Center Columbus, Ohio 30 January 2009 Bid Final

INSULATED-CORE METAL WALL PANELS 074216 - 1

SECTION 074216 - INSULATED-CORE METAL WALL PANELS

PART 1 - GENERAL

1.1 SUMMARY

1.2 SUMMARY

A. Section Includes:

1. Foamed-insulation-core metal wall panels.

1.3 PERFORMANCE REQUIREMENTS

A. Delegated Design: Design metal wall panel assembly, including comprehensive engineering analysis by a qualified professional engineer, using performance requirements and design criteria indicated.

B. Structural Performance: Metal wall panel assemblies shall withstand the effects the following loads and stresses within limits and under conditions indicated, based on testing according to ASTM E 330:

1. Wind Loads: Determine loads based on the following minimum design wind pressures:

a. Uniform pressure as indicated on Structural Drawings.

2. Deflection Limits: Metal wall panel assemblies shall withstand wind loads with horizontal deflections no greater than 1/240 of the span.

1.4 SUBMITTALS

A. Product Data: For each type of product indicated.

B. Shop Drawings: Show fabrication and installation layouts of metal wall panels; details of edge conditions, joints, panel profiles, corners, anchorages, attachment system, trim, flashings, closures, and accessories; and special details. Distinguish between factory-, shop-, and field-assembled work.

C. Samples: For each type of exposed finish required.

D. Delegated-Design Submittal: For metal wall panel assembly indicated to comply with performance requirements and design criteria, including analysis data and

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calculations signed and sealed by the qualified professional engineer responsible for their preparation.

E. Coordination Drawings: Exterior elevations, drawn to scale, and coordinating penetrations and wall-mounted items.

F. Product test reports.

G. Maintenance data.

H. Warranties: Sample of special warranties.

1.5 QUALITY ASSURANCE

A. Installer Qualifications: An employer of workers trained and approved by manufacturer.

B. Fire-Test-Response Characteristics: Provide metal wall panels and system components with the following fire-test-response characteristics as determined by testing identical panels and system components per test method indicated below by UL or another testing and inspecting agency acceptable to authorities having jurisdiction. Identify products with appropriate markings of applicable testing agency.

1. Fire-Resistance Characteristics: Per ASTM E 119.

2. Intermediate-Scale Multistory Fire Test: Per NFPA 285.

3. Radiant Heat Exposure: No ignition per NFPA 268.

4. Potential Heat: Acceptable level per NFPA 259.

5. Surface-Burning Characteristics: Flame-spread index of 25 or less and smoke-developed index of 450 or less, per ASTM E 84.

C. Preinstallation Conference: Conduct conference at Project site.

1.6 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of metal wall panel assemblies that fail in materials or workmanship within specified warranty period.

1. Warranty Period: Two years from date of Substantial Completion.

B. Special Warranty on Panel Finishes: Manufacturer's standard form in which manufacturer agrees to repair finish or replace metal wall panels that show evidence of deterioration of factory-applied finishes within specified warranty period.

1. Finish Warranty Period: 20 years from date of Substantial Completion.

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PART 2 - PRODUCTS

2.1 PANEL MATERIALS

A. Metallic-Coated Steel Sheet: Restricted flatness steel sheet metallic coated by the hot-dip process and prepainted by the coil-coating process to comply with

ASTM A 755/A 755M.

1. Zinc-Coated (Galvanized) Steel Sheet: ASTM A 653/A 653M, G90 coating designation; structural quality.

2. Surface: Embossed finish.

3. Exposed Coil-Coated Finish:

a. Three-Coat Fluoropolymer: AAMA 621. Fluoropolymer finish containing not less than 70 percent PVDF resin by weight in both color coat and clear topcoat.

4. Concealed Finish: Apply pretreatment and manufacturer's standard white or light-colored acrylic or polyester backer finish, consisting of prime coat and wash coat with a minimum total dry film thickness of 0.5 mil.

B. Panel Sealants:

1. Sealant Tape: Pressure-sensitive, 100 percent solids, gray polyisobutylene compound sealant tape with release-paper backing.

2.2 INSULATION FOR PANEL CORES

A. Polyisocyanurate Insulation: Closed cell, modified polyisocyanurate foam using a non-CFC blowing agent, foamed-in-place type, with maximum flame-spread index of 25 and smoke-developed index of 450.

1. Closed-Cell Content: 90 percent when tested according to ASTM D 2856.

2.3 MISCELLANEOUS METAL FRAMING

A. Miscellaneous Metal Framing, General: ASTM C 645, cold-formed metallic-coated steel sheet, ASTM A 653/A 653M, G60 hot-dip galvanized, or coating with equivalent corrosion resistance unless otherwise indicated.

B. Subgirts: Manufacturer's standard C- or Z-shaped sections, 0.064-inch nominal thickness.

C. Zee Clips: 0.079-inch nominal thickness.

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D. Base or Sill Angles: 0.079-inch nominal thickness.

2.4 MISCELLANEOUS MATERIALS

A. Panel Fasteners: Self-tapping screws; bolts and nuts; self-locking rivets and bolts;

end-welded studs; and other suitable fasteners designed to withstand design loads.

Provide exposed fasteners with heads matching color of metal wall panels by means of plastic caps or factory-applied coating. Provide EPDM, PVC, or neoprene sealing washers.

2.5 FOAMED-INSULATION-CORE METAL WALL PANELS

A. Concealed-Fastener, Foamed-Insulation-Core Metal Wall Panels: Mechanically attach panels to supports using concealed clips or fasteners.

1. Basis-of-Design Product: Subject to compliance with requirements, provide CENTRIA Architectural Systems Versawall System or comparable product by one of the following:

a. Coldmatic Building Systems.

b. Galvamet Inc.

c. Insulated Panel Systems, Div. of NCI Building Systems.

d. Metecno-Aluma Shield, Metecno Panel Systems, Inc.

e. Metl-Span.

f. Steelox Systems, L.L.C.

2. Facings: Fabricate panel with exterior and interior facings of same material and thickness.

a. Material: Zinc-coated (galvanized) steel sheet, 0.028-inch nominal thickness.

b. Exterior Facing Finish: 3-coat fluoropolymer.

1) Color: As indicated in the Exterior Color Schedule on the drawings.

c. Interior Facing Finish: Manufacturer's standard siliconized polyester.

d. Exterior Surface: Striated.

3. Panel Coverage: 36 inches nominal.

4. Panel Thickness: 2.75 inches.

5. Thermal-Resistance Value (R-Value): 20.8.

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2.6 ACCESSORIES

A. Wall Panel Accessories: Provide components required for a complete metal wall panel assembly including trim, copings, fasciae, mullions, sills, corner units, clips, flashings, sealants, gaskets, fillers, closure strips, and similar items. Match material and finish of metal wall panels unless otherwise indicated.

1. Closures: Provide closures at eaves and rakes, fabricated of same metal as metal wall panels.

2. Backing Plates: Provide metal backing plates at panel end splices, fabricated from material recommended by manufacturer.

3. Closure Strips: Closed-cell, expanded, cellular, rubber or crosslinked, polyolefin-foam or closed-cell laminated polyethylene; minimum 1-inch- thick, flexible closure strips; cut or premolded to match metal wall panel profile.

Provide closure strips where indicated or necessary to ensure weathertight construction.

B. Flashing and Trim: Zinnc-coated (galvanized) steel sheet or aluminum-zinc alloy-coated steel sheet prepainted with coil coating as indicated on the drawings. Provide flashing and trim as required to seal against weather and to provide finished appearance. Locations include, but are not limited to, bases, drips, sills, jambs, corners, endwalls, framed openings, rakes, fasciae, parapet caps, soffits, reveals, and fillers. Finish flashing and trim with same finish system as adjacent metal wall panels.

2.7 FABRICATION

A. General: Fabricate and finish metal wall panels and accessories at the factory to greatest extent possible, by manufacturer's standard procedures and processes, as necessary to fulfill indicated performance requirements demonstrated by laboratory testing. Comply with indicated profiles and with dimensional and structural requirements.

B. Fabricate metal wall panels in a manner that eliminates condensation on interior side of panel and with joints between panels designed to form weathertight seals.

C. Provide panel profile, including major ribs and intermediate stiffening ribs, if any, for full length of panel.

D. Fabricate metal wall panel joints with factory-installed captive gaskets or separator strips that provide a tight seal and prevent metal-to-metal contact, in a manner that will minimize noise from movements within panel assembly.

E. Sheet Metal Accessories: Fabricate flashing and trim to comply with recommendations in SMACNA's "Architectural Sheet Metal Manual" that apply to the design, dimensions, metal, and other characteristics of item indicated.

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PART 3 - EXECUTION

3.1 PREPARATION

A. Miscellaneous Framing: Install subgirts, base angles, sills, furring, and other miscellaneous wall panel support members and anchorages according to ASTM C 754 and metal wall panel manufacturer's written recommendations.

3.2 INSULATED-CORE METAL WALL PANEL INSTALLATION

A. Foamed-Insulation-Core Metal Wall Panels: Fasten metal wall panels to supports with concealed clips at each joint at location and spacing and with fasteners recommended by manufacturer. Fully engage tongue and groove of adjacent panels.

1. Install clips to supports with self-tapping fasteners.

3.3 ACCESSORY INSTALLATION

A. General: Install accessories with positive anchorage to building and weathertight mounting and provide for thermal expansion. Coordinate installation with flashings and other components.

1. Install components required for a complete metal wall panel assembly including trim, copings, corners, seam covers, flashings, sealants, gaskets, fillers, closure strips, and similar items.

B. Flashing and Trim: Comply with performance requirements, manufacturer's written installation instructions, and SMACNA's "Architectural Sheet Metal Manual." Provide concealed fasteners where possible, and set units true to line and level as indicated.

Install work with laps, joints, and seams that will be permanently watertight and weather resistant.

3.4 CLEANING AND PROTECTION

A. Remove temporary protective coverings and strippable films, if any, as metal wall panels are installed unless otherwise indicated in manufacturer's written installation instructions. On completion of metal wall panel installation, clean finished surfaces as recommended by metal wall panel manufacturer. Maintain in a clean condition during construction.

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B. After metal wall panel installation, clear weep holes and drainage channels of obstructions, dirt, and sealant.

END OF SECTION 074216