Attachment_0008_-_MWO_Scraper.pdf

ROUTINE

MWO effective date is 31 March 2017 and completion date is 31 March 2022

MWO 5-3800-205-55-1

MODIFICATION WORK ORDER

ERACC II, GCS Installation Kit

Modification of Scraper, Tractor Elevating, Self-Propelled: NSN 3805-01-497-0697

(EIC: EE4)

U.S. ARMY TACOM LIFE CYCLE MANAGEMENT COMMAND, WARREN, MI

March 2017

REPORTING ERRORS AND RECOMMENDING

IMPROVEMENTS

You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know.

The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet on the TACOM Unique Logistics Support Applications (TULSA) Web site. The Internet address is https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must complete the Access Request form the first time you use it. The DA Form 2028 is located under the TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this form on the TULSA Web site will enable us to respond more quickly to your comments and to better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-IMP/TECH PUBS, MS 727, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is usarmy.detroit.tacom.mbx.ilsc-tech-pubs@mail.mil. The fax number is DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.

DISTRIBUTION STATEMENT A - Approved for public release, distribution is unlimited.

mailto:usarmy.detroit.tacom.mbx.ilsc-tech-pubs@mail.mil

1. PURPOSE

The purpose of this MWO is to add parts necessary for installation and removal of the special mission purpose kit, the Engineer Rapid Airfield Construction Capability (ERACC), Enhanced Earthmoving (EE), Type II. When performed in sequence, this MWO is designed to allow the technician to perform all modifications in a single effort.

The systems and equipment to be modified are as follows:

a. Blade Control. Installation of ERACC EE, Type II Blade Leveling enhances efficiency of earthmoving operations through the integration of site planning with project design data providing rapid precision excavation with machine positioning and auto blade control technology.

2. PRIORITY

This modification is classified ROUTINE.

3. END ITEM(S) OR SYSTEM(S) TO BE MODIFIED

Table 1. End Item(s) or System(s) to be Modified.

NOMENCLATURE NSN LIN CAGEC MODEL SERIAL NO.

RANGE

Scraper, Tractor 3805-01-497-0697 S30039 11083 613CS N/A

4. MODULE(S) (COMPONENTS, ASSEMBLIES, SUBASSEMBLIES, BOARDS, AND

CARDS) TO BE MODIFIED

Not applicable.

5. PART(S) TO BE MODIFIED

The parts listed in Table 2 are modified and reused while performing this MWO.

Table 2. Assembly(s) to be Modified.

NOMENCLATURE NSN PART NUMBER CAGEC

Frame Section 2132743 11083 Frame Section 2454423 11083 Cover Access 5340-01-517-3351 2187352 11083

6. APPLICATION

a. Time Compliance Schedule. The effective date of this MWO is 31 March 2017. The completion date is 31 March 2022.

b. Level of Maintenance. Sustainment Level MOS 91L (Contractor applied only).

c. Man-Hour Requirement. Table 3 lists personnel and man-hours required to apply

MWO.

Table 3. Work Force/Man-Hour Requirements.

WORK FORCE/SKILLS MAN-HOURS MAN-HOURS W/O

DISASSEMBLY

2 – Vehicle Mechanic (Field Service Representative / Contractor) 18 N/A

d. MWOs to be Applied Prior to or Concurrently with this MWO. Not applicable.

e. Additional Information. The following information is provided to assist in application of this MWO: Not Applicable

7. TECHNICAL PUBLICATIONS AFFECTED/CHANGED

TM 5-3800-205-10-1, Chg. 1; dtd. 9/6/2013

TM 5-3800-205-23-1, Chg. 1; dtd. 6/29/2010

TM 5-3800-205-23-2, Chg. 2; dtd. 6/29/2010

TM 5-3800-205-23P; dtd. 6/29/2010

8. MWO KIT(S)/PART(S) AND THEIR DISPOSITION

a. Kit(s)/Part(s) Needed to Apply the MWO. See Table 4 for kit listing needed for this MWO.

MWO 5-3805-293-55-1

Table 4. Kit(s)/Part(s) Needed to Apply MWO.

Part Number Cage C Description Extended Nomenclature QTY. NSN

74115-51 3MJN0 INSTALL KIT,SCRAPER

78104-53

3MJN0

SUB-KIT ASSEMBLY

90030

3MJN0

HARNESS ASSEMBLY

DT04-3P-EP10 11139 CONNECTOR,RECEPTACL ELECTRICAL,3 PIN 0002 5935015676167

79060-50 3MJN0 CABLE ASSEMBLY EXTENSION 0001 6510016598912

102621 3MJN0 HARNESS ASSEMBLY QUICK DISCONNECT 0001

0395-9210 3MJN0 CONNECTOR,PLUG ELECTRICAL,3 PIN 0001 5985016485124

100P1240-18-1-ZB-WR6-

PCR8.1

U5792 CAP,DUST W/WIRE ROPE 0002 5935998420949

63871-45 3MJN0 CABLE ASSEMBLY TR, GCS FUSED IGN PWR 0001 6150016598352

B1821BH031C075N 80204 BOLT,MACHINE 5/16-18X3/4 008 5306002264825

90108A415 39428 WASHER,FLAT 5/16X 87X 08 008 5310015316759

MS35338-45 80205 WASHER.LOCK 5/16 008 5310004079566

94895A030 39428 NUT,PLAIN,HEXAGON 5/16-18X.5X.27 008 5310015334489

102512 3MJN0 PLATE,QUICK DISCONN 001 5340016608647

0794-5930 3MJN0 CLAMP,QUICK DUAL 001 5340016603898

92200A539 39428 SCREW,CAP,SOCKET HEAD,1/4-20X5/8 001 5305016061633

91280A638 39428 SCREW,CAP,HEXAGON HEAD, M10X1.5X40MM 002 5305015781602

CL-9 61424 CLAMP,LOOP 5340016007267

MS21333-76 96906 CLAMP,LOOP 002 5340007247038

100P1240-18-1-ZB-WR6-

PCR8.1

U5792 CAP,DUST W/WIRE ROPE 002 5935998420949

94150A358 39428 NUT,PLAIN,HEXAGON M10 002 5310015590551

12500835 52315 WASHER.LOCK M10 004 5310015088922

12500836 52315 WASHER,FLAT M10X20MM OD 004 5310015088503

58220-00 3MJN0 BRACKET ASSEMBLY PM/VM MOUNTING 001 2590016568382

94150A358 39428 NUT,PLAIN,HEXAGON 5310015590551

12500835 52315 WASHER.LOCK 5310015088922

12500836 52315 WASHER,FLAT M10X20MM OD 004 5310015088503

0395-9750 3MJN0 BRACKET,MOUNTING PM/VM 001 5340016568714

95795A024 2V507 WASHER.LOCK LINTERNAL & EXTERNAL 008 5310015734258

92153A429 39428 WASHER.LOCK M8 0008 5310015260698

93635A318 39428 SCREW,CAP,HEXAGON HEAD, M8X1.25X20MM 0008 5305015543960

91280A638 39428 SCREW,CAP,HEXAGON 0002 5305015781602

91280A622 39428 BOLT,MACHINE HEAD,M10X1.5X16MM 0002 5306014985829

91280A348 39428 SCREW,CAP,HEXAGON HEAD, M6XMMX55MM 0002 5305015692712

03002B6014 01365 WASHER,FLAT M6 0002 5310015263331

84999 3MJN0 BRACKET, DIAGNOSTIC 0001 5340016568716

102951 3MJN0 BRACKET,MOUNTING 0002

102951-10 3MJN0 SPACER THREAD PROTECTOR 0003 5365016569417

AES01C750A50AW9A91 05047 SCREW,CAP,HEXAGON HEAD,3/4-10X11/2,GRD 8 0003 5305009001118

MS27183-23 96906 WASHER,FLAT 3/4 0003 5310008098533

0355-5200 3MJN0 BRACKET,MOUNTING MAINFALL SENSOR 0001 5340016603902

MS21333-68 80205 CLAMP,LOOP 0003 5340008437825

MS35489-56 96906 GROMMET,NONMETTALIC 0001 5325002853345

MS35489-48 96906 GROMMET,NONMETTALIC 0003 5325001749332

9X2045 11083 SCREW,MACHINE 0005 5305014310874

MS3367-7-9 81343 STRAP,TIEDOWN ELECTRICAL COMPONENTS 0050 5975005709598

92620A622 39428 SCREW,CAP,HEXAGON 0001 5305015317264

102952 3MJN0 BRACKET,MOUNT MAST 0001 5340016569076

80585-00 3MJN0 VALVE ASSEMBLY, MODULE, VM430,FRU 0001 2990016568712

Part Number Cage C Description Extended Nomenclature

QTY. NSN

PM400 3MJN0 CONTROL,POWER SUPPLY 0001 6130015633358

102697 3MJN0 HYDRAULIC INSTALLAT 0001

90108A415 39428 WASHER,FLAT 5/16X 87X 08 0008 5310015316759

MS35338-45 80205 WASHER.LOCK 5/16 0004 5310004079566

AEB02C312A00AW9A81 05047 BOLT,MACHINE 5/16-18X1,STL 0004 5306002264827

0720-4400 3MJN0 VALVE ASSEMBLY, COUNTERBALANCE 0001 4820016567655

87540 24161 PLUG SAE STRAIGHT THD, 4 0001 4760016568764

4-OR 24161 O-RING 0001 5331013610355

0720-4410 3MJN0 MANIFOLD,COUNTERBAL 0001

RV10-20A-0-N-33 005K6 VALVE,SAFETY RELIEF 0001 4820014729923

CV10-20-0-N-15 005K6 CHECK VALVE 15 PSI,SIZE 10 0001 4820015519397

SAE J1453-3 10-10-10

520429CA

81343 TEE TUBE TO BOSS 0001 4730012810991

3-910 NBR 30780 O-RING 0001 5331015643529

2-016 N0552 02697 O-RING 0002 5331015410786

10-4 TRLON 30780 ADAPTER,REDUCER 0001 4730016608657

2-016 N0552 02697 O-RING 0001 5331015410786

12-10 C5OLO-S 1QP52 ELBOW PIPE TO TUBE 0001 4730016021797

3-912 N0552 02697 O-RING 0001 5331015411313

2-016 N0552 02697 O-RING 0001 5331015410786

102402 3MJN0 BRACKET,MOUNTING 0001 5340016601638

MS90725-14 80205 SCREW,CAP,HEXAGON HEAD,1/4-20X2 0004 5305000712237

92147A029 39428 WASHER,LOCK 1/4 0004 5310014825442

MS27183-9 96906 WASHER,FLAT 1/4 0004 5310008238804

M45913/1-14CG5C 81349 NUT,SELF-LOCKING HEXAGON,5/16-18 0002 5310002256992

B1821BH025C200N 80204 SCREW,CAP,HEXAGON HEAD,5/16-18X3-1/2 0002 5306002264839

320682-03 3MJN0 VALVE ASSEMBLY 2-WAY 0001 4810016600689

320681 3MJN0 MANIFOLD,TWO WAY 0001

2523-1670 3MJN0 COIL ASSEMBLY 24V 0001 5950016602201

2523-1770 3MJN0 VALVE ASSEMBLY 2-WAY 0001

SAE J1453-3 4-6

520120CA

81343 ADAPTER,STRAIGHT TUBE TO BOSS 0001 4730012815888

3-906 NBR 30780 SEAL,PLAIN ENCASED 0001 5330014810888

2-011 N0552 02697 O-RING 0001 5331015727195

4-6-4 R5OLO-S 30780 TEE,TUBE 0001 4730015717597

3-906 NBR 30780 SEAL,PLAIN ENCASED 0001 5330014810888

2-011 N0552 02697 O-RING 0002 5331015727195

4F65OL-S 82271 ADAPTER,STRAIGHT SWIVEL FLANGE TO

HOSE

0001 4730-15677491

3-904 NBR 02697 O-RING 0001 5331015411319

12 F5OLO-S 1QP52 ADAPTER,STRAIGHT TUBE TO BOSS 0006 4730012810981

3-912 N0552 02697 O-RING 0001 5331015411313

2-018 N0552 02697 O-RING 0001 5331014790634

b. Parts Disposition. Unless otherwise directed, all parts removed are to be discarded In Accordance With (IAW) local plans and procedures.

9. SPECIAL TOOLS; TOOL KITS; JIGS; TEST, MEASUREMENT AND DIAGNOSTIC

EQUIPMENT (TMDE); AND FIXTURES REQUIRED

10. MODIFICATION PROCEDURES

Pressure wash the machine before installation.

11. EXCESS PARTS DISPOSAL

Discard all extra parts not installed during MWO installation procedures.

12. CALIBRATION REQUIREMENTS

13. WEIGHT AND BALANCE DATA

Weight and balance are not significantly affected.

14. QUALITY ASSURANCE REQUIREMENTS

a. General. The following information is furnished to ensure the proper application of this MWO and provide clarification about the adequacy of installer’s inspection methods and procedures applicable to Quality Assurance (QA). Inspection shall be IAW MWO 5- 3805-293-55-1 and TM 5-3800-205-10-1.

b. Installer Responsibilities. The installer is responsible for following the instructions in MWO 5-3805-293-55-1. The installer will report ERACC II, GCS Installation kits received that are damaged or missing component parts so the kit supplier can be properly notified.

Any discrepancies noted will be corrected before the vehicle leaves the installer’s work area. Requirements contained in this MWO shall be included in the installer’s inspection plan or QA program. As a minimum, a checklist will be maintained indicating all requirements have been satisfactorily accomplished for each kit. These requirements shall not be construed as eliminating the installer’s responsibility from complete compliance with provisions of the contract and submitting to the Government products that meet all requirements of the contract.

c. Government Verification. All QA operations, installation changes, and inspections performed by the installer are subject to Government verification at unannounced and varying intervals. Verification will consist of observations and inspections to confirm that practices, methods, and procedures of the installer’s written inspection plan are being properly applied. The Government production inspection to confirm the quality of product offered for Government acceptance does not deviate from prescribed acceptance standards specified. Deviations will be brought to the attention of the installer for correction.

d. In-process Inspection. During normal assembly operations, paragraph 10, Modification Procedures, will be used to check the installer’s work. All vehicles modified during a production shift will be checked to ensure product quality after installation is complete.

15. RECORDING AND REPORTING OF THE MODIFICATION

a. Records and Reports. The PM is responsible for the MWO application will report application information as follows:

(1)

(3)

The Contractor will accomplish reporting by electronic means. MWO application information can be input directly into the Modification Management Information System (MMIS) over the Internet. Entry into the MMIS system is password protected.

New users can register on-line at https://liw.logsa.army.mil/. Passwords are normally approved and issued within 48 hours.

Submission will be comprised of the twelve (12) data elements listed in Table 5.

Elements 1, 2 and 6 are given for this MWO (as shown). The person reporting the MWO data, will acquire the remaining elements (3, 4, 5, 7, 8, 9, 10, 11 and 12), and input all (12) elements into MMIS.

Table 5. MMIS Input Data.

Data Element Data Input 1 Material Change Number (MCN) X-XX-XX-XXXX 2 MWO Number X-XXXX-XXX-XX-X 3 Unit Identification Code (UIC) 4 Unit Name Various 5 Unit Location Various 6 NSN of End Item 3805-01-497-0697 7 Registration Number 8 Date of Application

9 Man Hours Required for Application

10 Applied By 11 Software Version 12 Serial Number

b. Marking Equipment. After the installation of ERACC II, GCS Installation Kit, MWO perform the following Step to mark equipment:

1. Metal stamp date and 55-1 of MWO 5-3800-205-55-1 in MWO APPLIED block.

(Figure 1, Item 1).

Figure 1. Marking Identification Plate Instructions.

c. Identification Data. Table 6 lists vehicle identification data changes affected by application of the ERACC II, GCS Installation Kit MWO. There is no change to vehicle identification data as result of MWO.

Table 6. Identification Data.

BEFORE MODIFICATION AFTER MODIFICATION

Nomenclature Scraper Scraper

LIN S30039 S30039

Model No. 613CS 613CS CAGEC/Part No. XXXX XXXX

NSN 3805-01-497-0697 3805-01-497-0697

16. MATERIEL CHANGE NUMBER (MCN)

This MWO is authorized by materiel change number 1-14-06-0004.

17. MODIFICATION IDENTIFICATION

ERACC II, GCS Installation Kit MWO modification can be verified using the following visual measures:

a. ERACC II, GCS, Installation Kit: ERACC II, GCS, Installation Kit modification can be visually verified by presence of the quick disconnect bracket on the driver’s side.

Figure 2. ERACC II, GCS Visual Identification

U.S. Army TACOM Life Cycle Management Command

ATTN: AMSTA-LCL-IMP/TECH PUBS

6501 East 11 Mile Road Warren, MI 48397-5000

This XXXX X-XXXX-XXX-XX was prepared under the control of the Commanding General and the Equipment Publications Control Officer, TACOM, and is published for the information and guidance of all concerned.

FOR THE COMMANDER:

OFFICIAL:

PATRICIA A.

SELLERS

Colonel, GS

Chief of

Staff

/s/ Stephanie Drobot

STEPHANIE

DROBOT

Equipment Publications Control Officer T.XXXXX