Attachment_0004_-_MWO_-_Grader.pdf

ROUTINE

MWO effective date is 28 February 2017 and completion date is 28 February 2022.

MWO 5-3805-293-55-1

MODIFICATION WORK ORDER

MODIFICATION OF

GRADER, ROAD MOTORIZED: 120M

(NSN 3805-01-560-2384) (EIC: EHF)

INSTALLATION OF ERACC II, GCS INSTALLATION KIT

COMMANDER, TACOM LIFE CYCLE MANAGEMENT COMMAND, WARREN, MI 48397-5000

3 February 2017

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know. The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet, on the TACOM Unique Logistics Support Application (TULSA) website. The Internet address https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must complete the Access Request form the first time you use

it. The DA Form 2028 is located under the TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this form on the TULSA website will enable us to respond more quickly to your comments and better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-IMP / TECH PUBS, MS727, 6501 E.

11 Mile Road, Warren, MI 48397-5000. The e-mail address is usarmy.detroit.tacom.mbx.ilsc-tech-pubs@mail.mil.

The fax number is DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.

AVAILABILITY STATEMENT. This publication is not available through the St. Louis Media Distribution Division.

This publication is available through U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-IMP/TECH PUBS, MS727, 6501 E. 11 Mile Road, Warren, MI 48397-5000.

DISTRIBUTION STATEMENT A. - Approved for public release, distribution is unlimited.

mailto:usarmy.detroit.tacom.mbx.ilsc-tech-pubs@mail.mil

MWO5-3805-293-55-1

1. PURPOSE

The purpose of this MWO is to add parts necessary for installation and removal of the special mission purpose kit, the Engineer Rapid Airfield Construction Capability (ERACC), Enhanced Earthmoving (EE) Type II. When performed in sequence, this MWO is designed to allow the technician to perform all modifications in a single effort.

The systems and equipment to be modified are as follows:

a. Blade Control. Installation of ERACC EE, Type II Blade Leveling enhances efficiency of earthmoving operations through the integration of site planning with project design data providing rapid precision excavation with machine positioning and auto blade control technology.

2. PRIORITY

This modification is classified ROUTINE.

3. END ITEM(S) OR SYSTEM(S) TO BE MODIFIED

Table 1. End Item(s) or System(s) to be Modified.

NOMENCLATURE NSN LIN CAGEC MODEL SERIAL NO.

RANGE

Grader,RoadMotorized

DED 3805-01-560-2384 M05001 11083 120M N/A

4. MODULE(S) (COMPONENTS, ASSEMBLIES, SUBASSEMBLIES, BOARDS, AND

CARDS) TO BE MODIFIED

Not applicable.

5. PART(S) TO BE MODIFIED

The parts listed in Table 2 are modified and reused while performing this MWO.

Table 2. Assembly(s) to be Modified.

NOMENCLATURE NSN PART NNUMBER CAGEC

Swivel and Link Assembly 4030015799205 2606502 11083

6. APPLICATION

a. Time Compliance Schedule. The effective date of this MWO is 28 February 2017.

The completion date is 28 February 2022.

b. Level of Maintenance. Sustainment Level MOS 91L (Contractor applied only).

c. Man-Hour Requirement. Table 3 lists personnel and man-hours required to apply

MWO.

Table 3. Work Force/Man-Hour Requirements.

WORK FORCE/SKILLS MAN-HOURS MAN-HOURSW/O

DISASSEMBLY

2 – Vehicle Mechanic (Field Service Representative/ Contractor) 12 N/A

d. MWOs to be Applied Prior to or Concurrently with this MWO. Not applicable.

e. Additional Information. The following information is provided to assist in application of this MWO: Not Applicable

7. TECHNICAL MANUALS

Table 4. Technical Publications Affected/Changed

TECHNICAL MANUAL NUMBER DATE

TM 5-3805-293-10 15 February 2016

TM 5-3805-293-24P 15 February 2016

8. MWO KIT(S)/PART(S) AND THEIR DISPOSITION

a. Kit(s)/Part(s) Needed to Apply the MWO. See Table 4 for kit listing needed for this

MWO.

Table 5. Kit(s)/Part(s) Needed to Apply MWO.

Part Number CAGEC Description Extended Nomenclature QTY. NSN

324-2986 11083 GRADER,ROAD,MOTORIZ 3805015602384

74105-69 3MJN0 KIT,BASE

78105-69 3MJN0 KIT,SUB-ASSEMBLY

68314 3MJN0 CABLE ASSEMBLY REMOTE SWITCH 001

0395-9800 3MJN0 HARNESS ASSEMBLY MAIN HARNESS 001 5995016596222

93877 3MJN0 HARNESS ASSEMBLY

CONTROL BOX W/DATA

RADIO CONNECTION 001

65044 3MJN0 CABLE ASSEMBLY 001

92707 3MJN0 CABLE ASSEMBLY 001 6150016596949

68870-16 3MJN0 CABLE ASSEMBLY

MAIN HARNESS TO MAIN

FALL SENSOR 001 6150016596367

0395-1590-40 3MJN0 CABLE ASSEMBLY 001 6150016596223

0395-9090-135 3MJN0 CABLE ASSEMBLY 002

54483 3MJN0 HARNESS ASSEMBLY 001 5995016596799

DT04-3P-EP10 11139 CONNECTOR,RECPTACLE ELECTRICAL,3 PIN 002 5935015676167

0793-0210-075 3MJN0 CABLE ASSEMBLY 001 6150016596764

9X-2044 11083 SCREW,MACHINE M6X1X16 004 5305014389808

0794-5500 3MJN0 BRACKET,MOUNT CONTROL BOX 001

B1821BH025C200N 80204 SCREW,CAP,HEXAGON HEAD 004 5305000712511

93475A270 39428 WASHER,FLAT M8 004 5310014829266

95795A024 2V507 WASHER,LOCK INTERNAL & EXTERNAL 004 5310015734258

0365-4910 3MJN0 MOUNT,BASE ROTATONAL SENSOR 001

91263A605 39428 SCREW,MACHINE 002

0365-5310 3MJN0 BUSHING,MOUNTING ROTATION SENSOR 004 6365016596060

92949A265 39428 SCREW,CAP,SOCKET HEAD,10-32 X .5 004 5305014828663

93635A553 39428 SCREW,CAP,HEXAGON HEAD,12MM X 1.75 X 100MM 001 5305016210660

0355-3140 3MJN0 BRACKET,MOUNTING ARM 001 2590016596912

5P-8245 11083 WASHER,FLAT M12 X 3MM 001 5310010980624

8T4244 11083 NUT,PLAIN,HEXAGON M12 X 1.75 001 5310013527374

0355-3130 3MJN0 BRACKET,ROTATIONAL SENSOR ARM 001 2590016597001

90108A415 39428 WASHER,FLAT 5/16X 87X 08 002 5310015316759

MS35338-45 80205 WASHER,LOCK 5/16 002 5310004079566

9837-1520 3MJN0 SCREW,CAP,HEXAGON HEAD,5/16-18 X 1 002

94035A544 39428 SCREW,MACHINE 10-32 X 1-1/4 001

102529 3MJN0 BRACKET,SLOPE SENSOR 001 2590016596984

5P6419 11083 GROMMET,NONMETALLIC M10 X 1.5 X 30 MM 001 5325011904154

67641 3MJN0 KIT,MOUNTING SNR910 001

62966 3MJN0 BRACKET,RADIO MOUNT AQUA 001 5340016596967

91280A634 39428 SCREW,CAP,HEXAGON M10 X 1.5 X 30MM 002 5305014666474

L140934-1008 19397 NUT,PLANE,HEXAGON M10 002 5310015545594

92148A210 39428 WASHER,LOCK M10 002 5310014832619

12500836 52315 WASHER,FLAT M10 002 5310015088503

313-9364 3MJN0 SPACER,SLEEVE ISOLATION 004 5365016244004

MS3180-16CA 96906 COVER,ELECTRICAL CO BAYONET 001 5935011389741

12759-90077 0Y3H3 WASHER,FLAT M6 004 5310013978096

91111A129 39428 WASHER,LOCK M6 004 5310015685234

94150A345 39428 NUT,PLAIN,HEXAGON M6 004 5310015682116

93635A235 39428 SCREW,CAP,HEXAGON HEAD,M6X1.0X50MM 004 5305015817726

b. Parts Disposition. Unless otherwise directed, all parts removed are to be discarded In Accordance With (IAW) local plans and procedures.

9. SPECIAL TOOLS; TOOL KITS; JIGS; TEST, MEASUREMENT AND

DIAGNOSTIC EQUIPMENT (TMDE); AND FIXTURES REQUIRED

Not applicable.

10. MODIFICATIONPROCEDURES

Pressure wash machine pressure washed before installation.

11. Excess Parts Disposal.

Discard all extra parts not installed during MWO installation procedures.

Part Number CAGEC Description Extended Nomenclature QTY. NSN

90362 3MJN0 BRACKET,MOUNTING RADIO 001

1138615 0Y3H3 SCREW,CAP,HEXAGON 003 5305015272076

0794-4380 3MJN0 PLATE,QUICKDISC 002

92200A542 39428 SCREW,MACHINE 1/4-20 X 1 002 5305016061878

100P1240-18-1-ZB-WR6-

PCR8.1 U5792 CAP,DUST W/WIRE ROPE 004 5935998420949

0794-5930 3MJN0 CLAMP,QUICKDUAL 002 5305009474352

AES01C750A25AW9A91 05047 SCREW,CAP,HEXAGON HEAD,3/4-10 X 1-1/4 006 5305009474352

5P8248 11083 WASHER,FLAT 3/4 006 5310011022477

9837-1812 3MJN0 SCREW,CAP,HEXAGON HEAD,1/2-13 X 3/4 004 5305016004810

91102A033 39428 WASHER,LOCK 1/2 004 5310015088995

0355-7470 3MJN0 LABEL CAUTION,ROTATIONAL SENSOR 001

111741 3MJN0 LABEL WARNINGWELDING 002

MS3367-7-9 81343 STRAP,TIEDOWN ELECTRICAL COMPONENTS 001 5975005709598

MS3367-7-9 81343 STRAP,TIEDOWN ELECTRICAL COMPONENTS 049 5975005709598

0794-8640 3MJN0 KIT,CONTROL SWITCHE 001

0794-8660 3MJN0 SWITCH,CONTROL MOLDED, AUTO-MANUAL 002 5930016596346

0794-5600 3MJN0 EXTRUSION,CLAMP MACHINED 004

0794-5550 3MJN0 CLAMP,SWITCH HOLDER 002

MS16995-12 80205 SCREW,CAP,SOCKET HEAD,4-40X5/8 004 5305003303748

92200A148 39428 SCREW,MACHINE 6-32 X 1/2 004 5305015472297

DT04-12PA 11139 CONNECTOR,PLUG ELECTRICAL 001 5935015169372

DT04-08PA 11139 CONNECTOR,PLUG ELECTRICAL 001 5935015230711

W12P 11139 RETAINER,ELECTRICAL CONNECTOR 001 5935014541787

W8P 11139 INSERT,ELECTRICAL CONNECTOR 001 5935014884980

0460-202-1631 11139 CONTACT,ELECTRICAL 002 5999014706334

6004-4438 3MJN0 WIRE 18 AWG, STRD, GREEN, TXL.02 001

114017 11139 PLUG,ENDSEAL ELECTRICAL CONNECTOR 005 5935011741235

96328 3MJN0 MOUNTASSEMBLY,RH MAST 001

96330 3MJN0 MOUNTASSEMBLY,LH MAST 001

95253-01 3MJN0 MOUNT,MAST,RH 001

95254-01 3MJN0 MOUNT,MAST,LH 001

1J6762# 11083 BOLT,PLOW 3/4-10 X 3-1/8 002 5306010647455

8C6857 11083 SCREW,CAP,HEXAGON HEAD,3/4-10 X 2-3/4 002 5306014735453

8T4123 11083 WASHER,FLAT M20 X 22 X 35 004 5310014714482

2J3506 11083 NUT,PLAIN,HEXAGON 3/4-10 002 5310009785406

96337 3MJN0 SPACER 002

PM400 3MJN0 CONTROL,POWER SUPPL 001 6130015633358

RS400 3MJN0 SENSOR,ROTATION 001 6675015633271

12. CALIBRATIONREQUIREMENTS

Not applicable.

13. WEIGHT AND BALANCE DATA

Weight and balance are not significantly affected.

14. QUALITY ASSURANCE REQUIREMENTS

a. General. The following information is furnished to ensure the proper application of this MWO and provide clarification in regard to the adequacy of installer’s inspection methods and procedures applicable to Quality Assurance (QA). Inspection shall be IAW MWO 5- 3805-293-55-1 andTM 750-245-4.

b. Installer Responsibilities. The installer is responsible for following the instructions in MWO 5-3805-293-55-1. The installer will report ERACC II, GCS Installation kits received that are damaged or missing component parts so the kit supplier can be properly notified.

Any discrepancies noted will be corrected before the vehicle leaves the installer’s work area. Requirements contained in this MWO shall be included in the installer’s inspection plan or QA program. As a minimum, a checklist will be maintained indicating all requirements have been satisfactorily accomplished for each kit. These requirements shall not be construed as eliminating the installer’s responsibility from complete compliance with provisions of the contract and submitting to the Government products that meet all requirements of the contract.

c. Government Verification. All QA operations, installation changes, and inspections performed by the installer are subject to Government verification at unannounced and varying intervals. Verification will consist of observations and inspections to confirm that practices, methods, and procedures of the installer’s written inspection plan are being properly applied and that Government production inspection to confirm the quality of product offered for Government acceptance does not deviate from prescribed acceptance standards specified. Deviations will be brought to the attention of the installer for correction.

d. In-process Inspection. During normal assembly operations, paragraph 10, Modification Procedures, will be used to check the installer’s work. All vehicles modified during a production shift will be checked to ensure product quality after installation is complete.

15. RECORDING AND REPORTING OF THE MODIFICATION

a. Records and Reports. The organization responsible for the MWO application will report application information as follows:

(1)

(3)

Reporting will be accomplished by electronic means. MWO application information can be input directly into the Modification Management Information System (MMIS) over the Internet. Entry into the MMIS system is password protected. New users can register on-line at https://liw.logsa.army.mil/. Passwords are normally approved and issued within 48 hours.

Submission will be comprised of the twelve (12) data elements listed in Table 5.

Elements 1, 2 and 6 are given for this MWO (as shown). The person reporting the MWO data, will acquire the remaining elements (3, 4, 5, 7, 8, 9, 10, 11 and 12), and input all (12) elements into MMIS.

Table 6. MMIS Input Data.

DataElement Data Input 1 Material Change Number (MCN) 1-14-06-0011 2 MWONumber MWO 5-3805-293-55-1 3 Unit Identification Code (UIC) 4 Unit Name Various 5 Unit Location Various 6 NSN of End Item 3805-01-560-2384 7 RegistrationNumber 8 Date of Application

9 Man Hours Required for Application

10 Applied By 11 Software Version 12 SerialNumber

a. Marking Equipment. After the installation of ERACC II, GCS Installation Kit, MWO perform the following Step to mark equipment:

1.Metal stamp date and 55-1 of MWO 5-3805-293-55-1 in MWO 5-3805-293

APPLIED block. (Figure 1, Item 1).

Figure 1. Marking Identification Plate Instructions.

b. Identification Data. Table 6 lists vehicle identification data changes affected by application of the ERACC II, GCS Installation Kit MWO. There is no change to vehicle identification data as result of MWO.

Table 7. Identification Data.

BEFORE MODIFICATION AFTER MODIFICATION

Nomenclature Grader,Road Motorized: 120M Grader,Road Motorized: 120M

LIN M05001 M05001

Model No. 120M 120M CAGEC/PartNo. 11083 11083

NSN 3805-01-560-2384 3805-01-560-2384

16. MATERIEL CHANGE NUMBER (MCN)

This MWO is authorized by materiel change number 1-14-06-0011.

17. MODIFICATIONIDENTIFICATION

ERACC II, GCS Installation Kit MWO modification can be verified using the following visual measures:

a. ERACC II, GCS, Installation Kit: ERACC II, GCS, Installation Kit modification can be visually verified by presence of the quick disconnect bracket on the driver’s side.

Figure 2. ERACC II, GCS Visual Identification

MWO 5-3805-293-55-1

U.S. Army TACOM Life Cycle Management Command

ATTN: AMSTA-LCL-IMP/TECH PUBS

6501 East 11 Mile Road Warren, MI 48397-5000

This MWO 5-3805-293-55-1 was prepared under the control of the Commanding General and the Equipment Publications Control Officer, TACOM, and is published for the information and guidance of all concerned.

FOR THE COMMANDER:

JEFFREY D. WITT

Colonel, GS Chief of Staff

OFFICIAL:

STEPHANIE DROBOT

Equipment Publications Control Officer

T.00853