Attachment_0007_-_MWO_-_DEUCE.PDF

ROUTINE

MWO effective date is 31 March 2017 and completion date is 31 March 2022

MWO 5-2430-200-55-1

MODIFICATION WORK ORDER

ERACC II, GCS Installation Kit

Modification of Deployable Universal Combat Earthmover (DEUCE): NSN 2430-01-423-2819

(EIC: EBZ)

U.S. ARMY TACOM LIFE CYCLE MANAGEMENT COMMAND, WARREN, MI

March 2017

REPORTING ERRORS AND RECOMMENDING

IMPROVEMENTS

You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know.

The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet on the TACOM Unique Logistics Support Applications (TULSA) Web site. The Internet address is https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must complete the Access Request form the first time you use it. The DA Form 2028 is located under the TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this form on the TULSA Web site will enable us to respond more quickly to your comments and to better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-IMP/TECH PUBS, MS 727, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is usarmy.detroit.tacom.mbx.ilsc-tech-pubs@mail.mil. The fax number is DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.

DISTRIBUTION STATEMENT A - Approved for public release, distribution is unlimited.

mailto:usarmy.detroit.tacom.mbx.ilsc-tech-pubs@mail.mil

MWO 5-3805-293-55-1

1. PURPOSE

The purpose of this MWO is to add parts necessary for installation and removal of the special mission purpose kit, the Engineer Rapid Airfield Construction Capability (ERACC), Enhanced Earthmoving (EE), Type II. When performed in sequence, this MWO is designed to allow the technician to perform all modifications in a single effort.

The system and equipment to be modified are as follows:

a. Blade Control. Installation of ERACC EE, Type II Blade Leveling enhances efficiency of earthmoving operations through the integration of site planning with project design data providing rapid precision excavation with machine positioning and auto blade control technology.

2. PRIORITY

This modification is classified ROUTINE.

3. END ITEM(S) OR SYSTEM(S) TO BE MODIFIED

Table 1. End Item(s) or System(s) to be Modified.

NOMENCLATURE NSN LIN CAGEC MODEL SERIAL NO.

RANGE

DEUCE 2430-01-423-2819 T76541 11083 DV100 N/A

4. MODULE(S) (COMPONENTS, ASSEMBLIES, SUBASSEMBLIES, BOARDS, AND

CARDS) TO BE MODIFIED

Not applicable.

5. PART(S) TO BE MODIFIED

The parts listed in Table 2 are modified and reused while performing this MWO.

Table 2. Assembly(s) to be Modified.

NOMENCLATURE NSN PART NUMBER CAGEC

Blade 2590-01-473-5240 1331379 11083

6. APPLICATION

a. Time Compliance Schedule. The effective date of this MWO is 31 March 2017. The completion date is 31 March 2022.

b. Level of Maintenance. Sustainment Level MOS 91L (Contractor applied only).

MWO 5-3805-293-55-1

c. Man-Hour Requirement. Table 3 lists personnel and man-hours required to apply

MWO.

Table 3. Work Force/Man-Hour Requirements.

WORK FORCE/SKILLS MAN-HOURS MAN-HOURS W/O

DISASSEMBLY

2 – Vehicle Mechanic (Field Service Representative / Contractor) 18 N/A

d. MWOs to be Applied Prior to or Concurrently with this MWO. Not applicable.

e. Additional Information. The following information is provided to assist in application of this MWO: Not Applicable

7. TECHNICAL PUBLICATIONS AFFECTED/CHANGED

TM 5-2430-200-10, Chg. 1; dtd. 5/18/2008

TM 5-2430-200-24, Chg. 1; dtd. 5/18/2008

TM 5-2430-200-24P, Chg. 1; dtd 5/18/2008

8. MWO KIT(S)/PART(S) AND THEIR DISPOSITION

a. Kit(s)/Part(s) Needed to Apply the MWO. See Table 4 for kit parts listing needed for this

MWO.

Table 4. Kit(s)/Part(s) Needed to Apply MWO.

Part Number Cage C De Description Extend Nomenclature

Q QTY NSN

74100-70 3MJN0 INSTALL KIT,DEUCE 0001

78103-85 3MJN0 SUB-KIT ASSEMBLY

94021-20 3MJN0 CABLE ASSEMBLY CONTROL BOX 0001 5995016572826

MS35489-48 96906 GROMMET,NONMETTALIC

0001 5325001749332

0395-9230 3MJN0 CAP ASSEMBLY 8 PIN 0001 5340016567741

114017 11139 PLUG,END SEAL ELECTRICAL CONNECTOR 0008 5935011741235

DT04-08PA 11139 CONNECTOR,PLUG ELECTRICAL 0001 5930015230711

MS21333-81 80205 CLAMP,LOOP

0001 5340009226302

85534 3MJN0 HARNESS ASSEMBLY SMALL 0001 5995016567681

DT04-3P-EP10 11139 CONNECTOR,RECPTACLE ELECTRICAL,3 PIN 0002 5935015676167

274-3779 11083 CAP,PROTECTIVE DUST AND MOISTURE SEAL 0001 5340015694185

274-3777 11083 CAP,PROTECTIVE DUST AND MOISTURE SEAL 0002 5935015692395

274-3776 11083 CAP,PROTECTIVE DUST AND MOISTURE SEAL 0001 5340015694174

0395-9250-050 3MJN0 CABLE ASSEMBLY A/M SWITCH ASSEMBLY 0001 6145016571473

MS21333-68 80205 CLAMP,LOOP

0001 5340008437825

AES01C250750AW9A91 05047 SCREW,CAP,HEXAGON

0001 5305000680508

90715A125 39428 NUT,SELF-LOCKING

0001 5310015045702

MS27183-9 96906 WASHER,FLAT

0002 5310008238804

79060-20 3MJN0 CABLE ASSEMBLY EXTENSION 0001 5995016572828

102373-30 3MJN0 CABLE ASSEMBLY RADIO 0001 6145016571516

104245-200 3MJN0 CABLE ASSEMBLY FUSED,6 CONDUCTOR 0001 5995016572827

AA55569/01-007 58536 FUSE,INCLOSED LINK 10 AMP 0003 5920011235211

103541 3MJN0 CABLE ASSEMBLY IGNITION POWER,REAR 0001 6145016571513

103542 3MJN0 CABLE ASSEMBLY IGNITION POWER,CAB 0001 6145016571519

AA55569/01-007 58536 FUSE,INCLOSED LINK 10 AMP 0001 5920011235211

90442-10 3MJN0 BRACKET,MOUNTING

0001 5935016568456

100P1240-18-1-ZB-WR6-PCR8.1 U5792 CAP,DUST W/WIRE ROPE,18 SHELL 0003 5935998420949

91111A129 39428 WASHER,LOCK M6 0002 5310015685234

91116A150 39428 WASHER FLAT M6 0002 5310015971613

93635A208 3A054 SCREW,CAP,HEXAGON HEAD, M6X1X12MM 0002 5305015899662

94150A355 39428 NUT,PLAIN,HEXAGON M8X1.25 0002 5310014807523

93475A270 39428 WASHER,FLAT M8 0002 5310014829266

92153A429 39428 WASHER.LOCK M8 0002 5310015260698

91280A534 39428 SCREW,CAP,HEXAGON HEAD,M8 X 1.25 X 25MM 0002 5305015544493

0794-5370 3MJN0 LABEL SYMBOLS, ELEVATION AND

SLOPE,QD

0001 7690016482537

CL-9 61424 CLAMP,LOOP 0002 5340016007267

89650-21 3MJN0 CABLE ASSEMBLY VM430 0001 6145016571511

103157 3MJN0 BRACKET,MOUNTING CONTROL BOX 0001 5340016569079

90128A279 39428 SCREW,CAP,SOCKET HEAD, M8X1.25X50MM 0002

2114-2178 3MJN0 DUMMY CONNECTOR, RECEPTACLE 0001 5935016081198

92290A115 39428 SCREW,CAP,SOCKET HEAD, M3X5X10MM 0004 5305015442978

91111A118 39428 WASHER,LOCK M3 0004 5310015595910

0794-3430 3MJN0 BRACKET,AJUSTABLE RAM POST 0001 5315016568501

92290A520 39428 SCREW,CAP,SOCKET HEAD, M10X1.5X25 0003 5305015093871

Part Number Cage C Description Extend

QTY NSN

65663 3MJN0 CARABINEER

0001 5340016578034

58220-00 3MJN0 BRACKET ASSEMBLY PM/VM MOUNTING 0001 2590016568382

94150A358 39428 NUT,PLAIN,HEXAGON

0002 5310015590551

12500835 52315 WASHER.LOCK M10 0004 5310015088922

12500836 52315 WASHER,FLAT M10X20MM OD 0004 5310015088503

0395-9750 3MJN0 BRACKET,MOUNTING PM/VM 0001 5340016568714

95795A024 2V507 WASHER.LOCK INTERNAL &

EXTERNAL

0008 5310015734258

92153A429 39428 WASHER.LOCK M8 0008 5310015260698

93635A318 39428 SCREW,CAP,HEXAGON HEAD,

M8X1.25X20MM

0008 5305015543960

91280A638 39428 SCREW,CAP,HEXAGON HEAD,

M10X1.5X40MM

0002 5305015781602

91280A622 3A054 BOLT,MACHINE HEAD,M10X1.5X16M

M

0002 5306014985829

91280A348 39428 SCREW,CAP,HEXAGON HEAD,

M6XMMX55MM

0002 5305015692712

03002B6014 01365 WASHER,FLAT M6 0002 5310015263331

103224 3MJN0 BRACKET,MOUNTING PM/VM 0001 5340016568097

84999 3MJN0 BRACKET,

DIAGNOSTIC

0001 5340016568716

90128A273 39428 SCREW,CAP,SOCKET

93808 3MJN0 BRACKET,RADIO COMPACTOR 0001 5340016479029

MS3115-16A 96906 DUMMY CONNECTOR RECEPTACLE 0001 5935008914084

92290A111 39428 SCREW,CAP,SOCKET HEAD,M3X.5X6MM 0004

91280A338 39428 SCREW,CAP,HEXAGON HEAD,M6 X 1.0 X

30MM

0004 5305015546204

03002B6014 01365 WASHER,FLAT M6 0004 5310015263331

102559 3MJN0 BRACKET,MOUNTING RADIO 0001 5340016568100

MS21333-69 80205 CLAMP,LOOP

0002 5340007647051

CL-12 61424 CLAMP,HOSE

0003 4730016007049

12500836 52315 WASHER,FLAT M10X20MM 0011 5310015088503

91287A171 3A054 BOLT,MACHINE M10 X 1.5 X 25

MM,SST

0008 5306014985756

MS3367-7-9 81343 STRAP,TIEDOWN ELECTRICAL

COMPONENTS

0100 5975005709598

011489 3MJN0 STRAP,TIEDOWN 0005 5975016568407

111741 3MJN0 LABEL CAUTION WELDING 0002 7690016482540

Part Number Cage C Description Extend

QTY NSN

94150A358 39428 NUT,PLAIN,HEXAGON M10 X 1.5,SST 0002 5310015590551

102951 3MJN0 BRACKET,MOUNTING 0002

102951-10 3MJN0 SPACER THREAD PROTECTOR 0003 5365016569417

AES01C750A50AW9A91 05047 SCREW,CAP,HEXAGON HEAD,3/4-10X11/2,GRD 8 0003 5305009001118

MS27183-23 96906 WASHER,FLAT 3/4 0003 5310008098533

91455A150 39428 WASHER,FLAT M12 0008 5310015544432

91280A720 39428 SCREW,CAP,HEXAGON HEAD,M12X1.75X40MM,STL 0008 5305015593578

102952 3MJN0 BRACKET,MOUNT MAST 0002 5340016569076

PM400 3MJN0 CONTROL,POWER

SUPPL

0001 6130015633358

80585-00 3MJN0 VALVE ASSEMBLY MODULE, VM430,FRU 0001 2990016568712

2523-2413 3MJN0 VALVE,PROPORTIONA

L 0001 4820016576629

78103-86 3MJN0 HYDRAULIC SUBKIT 0001

10 C6LO-S 30780 ELBOW TUBE TO BOSS 0004 4730015988052

2-016 N0552 02697 O-RING 0001 5331015410786

SAE J1453-3 10-10-10

520432C

81343 TEE,TUBE 0002 4730013542654

AS568-016 81343 O-RING 0002 5331011158225

10-12C5OLO-S 30780 ELBOW TUBE TO BOSS 0001 4730014158279

3-912 N0552 02697 O-RING 0001 5331015411313

2-016 N0552 02697 O-RING 0001 5331015410786

10-12 F5OLO-S 30780 ADAPTER,STRAIGHT TUBE TO BOSS 0001 4730012928207

3-912 N0552 02697 O-RING 0001 5331015411313

2-016 N0552 02697 O-RING 0001 5331015410786

4 C5OLO-S 30780 ELBOW,PIPE 0001 4730016120396

3-904 NBR 02697 O-RING 0001 5331015411319

2-011 N0552 02697 O-RING 0001 5331015727195

2523-2112 3MJN0 VALVE,SHUTTLE RUN TEE 0001 4820016569031

SAE J14534-3 8-10 520120 81343 ADAPTER,STRAIGHT TUBE TO BOSS 0004 4730012810984

3-910 NBR 30780 O-RING 0001 5331015643529

2-014 N0552 02697 O-RING 0001 5331014790614

SAE J1453 8-10 520220C 81343 ELBOW TUBE TO BOSS 0002 4730013557634

3-910 NBR 30780 O-RING 0001 5331015643529

2-014 N0552 02697 O-RING 0001 5331014790614

FF2114T0808-458 01276 ADAPTER ASSEMBLY VALVE 0004 4730014983558

FF9446-14 01276 O-RING 0002 5331012698580

SAE J1453-3 8-8 520221CN 81343 ELBOW,TUBE 0001 4730013555893

2-014 N0552 02697 O-RING 0001 5331014790614

0720-4400 3MJN0 VALVE ASSEMBLY COUNTERBALANCE 0001 4820016567655

87540 24161 PLUG SAE STRAIGHT THD, 4 0001 4730016568764

4-OR 24161 O-RING 0001 5331013610355

0720-4410 3MJN0 MANIFOLD,COUNTERB

AL

RV10-20A-0-N-33 005K6 VALVE,SAFETY RELIEF 0001 4820014729923

CV10-20-0-N-15 005K6 CHECK VALVE 15 PSI,SIZE 10 0001 4820015519397

0720-2830 3MJN0 KIT,VALVE ASSEMBLY 0001

0720-2750 3MJN0 VALVE ASSEMBLY LOAD SENSE AMPLIFIER 0001 4820016567662

.7160DX.515DX.062THK 85446 WASHER,SEAL 0001 5310016570102

0720-2770 3MJN0 NUT,VALVE LOAD SENSE AMPLIFIER 0001 5310016568514

2-013 N0552-90 3MJN0 O-RING 0001 5331016565796

8-013-4651 3MJN0 O-RING 0001 5331016565797

0720-2850 3MJN0 ELBOW ASSEMBLY MODIFIED 0001 4730016563120

0720-2840 3MJN0 TUBE ASSEMBLY LOAD SENSE AMPLIFIER 0001 4710016563967

0720-2860 3MJN0 VALVE,AMPLIFIER 0001 4820016566237

4 C6X-S 30780 ELBOW,TUBE 0001 4730011295573

Part Number Cage C Description Extended Nomenclature Qty NSN

2542-0235 3MJN0 ADPT,STR,SAE-JIC 5-

0001 4730016583639

MS90725-14 80205 SCREW,CAP,HEXAGON HEAD,1/4-20X2 0002 5305000712237

92147A029 39428 WASHER,LOCK 1/4 0002 5310014825442

95462A029 2V507 NUT,PLAIN,HEXAGON 1/4-20X.43X.22 0002 5310015294410

103450 3MJN0 BRACKET,MOUNTING

0001 5340016563656

12500836 52315 WASHER,FLAT M10X20MM OD 0003 5310015088503

91828A415 2V507 NUT,PLAIN,HEXAGON M10 X 1.5,SST 0003 5310015230050

103471 3MJN0 BRACKET,MOUNTING

0001 5340016563402

AEB02C312A00AW9A81 05047 BOLT,MACHINE 5/16-18X1,STL 0004 5306002264827

MS35338-45 80205 WASHER.LOCK 5/16 0004 5310004079566

90108A415 39428 WASHER,FLAT 5/16X 87X 08 0004 5310015316759

B1821BH050C125N 80204 SCREW,CAP,HEXAGON HEAD,1/2-13 X1-1/4 0002 5305000712067

MS27183-17 96906 WASHER,FLAT 1/2 0002 5310008095997

103472 3MJN0 BRACKET,MOUNTING 0001 5340016563666

103687 3MJN0 BRACKET,MOUNTING 0001 5340016563400

011489 3MJN0 STRAP,TIEDOWN 0010 5975016568407

97781-19 3MJN0 HOSE KIT 0001

0792-4790-090 3MJN0 HOSE ASSEMBLY TANK AND PRESSURE 0002 4720016563639

0792-8130-090 3MJN0 HOSE ASSEMBLY LOAD SENSE 0001 4720016563688

0793-7040-055 3MJN0 HOSE ASSEMBLY TILT-LOWER 0001 4720016563880

0793-7040-070 3MJN0 HOSE ASSEMBLY TILT-RAISE 0001 4720016563113

0790-7740-070 3MJN0 HOSE ASSEMBLY LIFT-LOWER 0001 4720016563107

0793-7040-045 3MJN0 HOSE ASSEMBLY COUNTERBALANCE 0001 4720016563129

0793-7040-041 3MJN0 HOSE ASSEMBLY LIFT-RAISE 0001 4720016563927

b. Parts Disposition. Unless otherwise directed, all parts removed are to be discarded In Accordance With (IAW) local plans and procedures.

9. SPECIAL TOOLS; TOOL KITS; JIGS; TEST, MEASUREMENT AND DIAGNOSTIC EQUIPMENT

(TMDE); AND FIXTURES REQUIRED

Not applicable.

10. MODIFICATION PROCEDURES

Pressure wash the machine before installation. Refer to Contractor Installation Manual for the GCS Trimble Ready Grade Control System p/n 104138 and Hydraulic Installation Manual for the Automatic Control System p/n 103767 for complete install instructions.

11. EXCESS PARTS DISPOSAL

Discard all extra parts not installed during MWO installation procedures.

12. CALIBRATION REQUIREMENTS

Not applicable.

13. WEIGHT AND BALANCE DATA

Weight and balance are not significantly affected.

14. QUALITY ASSURANCE REQUIREMENTS

a. General. The following information is furnished to ensure the proper application of this MWO and provide clarification about the adequacy of installer’s inspection methods and procedures applicable to Quality Assurance (QA). Inspection shall be IAW MWO 5-2430- 200-55-1 and TM 5-2430-200-10.

b. Installer Responsibilities. The installer is responsible for following the instructions in MWO 5-2430-200-55-1. The installer will report ERACC II, GCS Installation kits received that are damaged or missing component parts so the kit supplier can be properly notified.

Any discrepancies noted will be corrected before the vehicle leaves the installer’s work area. Requirements contained in this MWO shall be included in the installer’s inspection plan or QA program. As a minimum, a checklist will be maintained indicating all requirements have been satisfactorily accomplished for each kit. These requirements shall not be construed as eliminating the installer’s responsibility from complete compliance with provisions of the contract and submitting to the Government products that meet all requirements of the contract.

c. Government Verification. All QA operations, installation changes, and inspections performed by the installer are subject to Government verification at unannounced and varying intervals. Verification will consist of observations and inspections to confirm that practices, methods, and procedures of the installer’s written inspection plan are being properly applied. The Government production inspection to confirm the quality of product offered for Government acceptance does not deviate from prescribed acceptance standards specified. Deviations will be brought to the attention of the installer for correction.

d. In-process Inspection. During normal assembly operations, paragraph 10, Modification Procedures, will be used to check the installer’s work. All vehicles modified during a production shift will be checked to ensure product quality after installation is complete.

15. RECORDING AND REPORTING OF THE MODIFICATION

a. Records and Reports. The PM is responsible for the MWO application will report application information as follows:

(1)

(3)

The Contractor accomplished by electronic means will do reporting. MWO application information can be input directly into the Modification Management Information System (MMIS) over the Internet. Entry into the MMIS system is password protected.

New users can register on-line at https://liw.logsa.army.mil/. Passwords are normally approved and issued within 48 hours.

Submission will be comprised of the twelve (12) data elements listed in Table 5.

Elements 1, 2 and 6 are given for this MWO (as shown). The person reporting the MWO data, will acquire the remaining elements (3, 4, 5, 7, 8, 9, 10, 11 and 12), and input all (12) elements into MMIS.

Table 5. MMIS Input Data.

Data Element Data Input 1 Material Change Number (MCN) 1-17-06-0001 2 MWO Number 5-2430-200-55-1 3 Unit Identification Code (UIC) 4 Unit Name 5 Unit Location 6 NSN of End Item 2430-01-423-2819 7 Registration Number 8 Date of Application

9 Man Hours Required for Application

10 Applied By 11 Software Version 12 Serial Number

b. Marking Equipment. After the installation of ERACC II, GCS Installation Kit, MWO, perform the following Step to mark equipment:

1. Metal stamp date and 55-1 of MWO 5-2430-200-55-1 in MWO APPLIED block. (Figure 1, Item 1).

Figure 1. Marking Identification Plate Instructions.

c. Identification Data. Table 6 lists vehicle identification data changes affected by application of the ERACC II, GCS Installation Kit MWO. There is no change to vehicle identification data as result of MWO.

Table 6. Identification Data.

BEFORE MODIFICATION AFTER MODIFICATION

Nomenclature Deuce Deuce

LIN T76541 T76541

Model No. DV 100 DV 100 CAGEC/Part No. 11083 11083

NSN 2430-01-423-2819 2430-01-423-2819

16. MATERIEL CHANGE NUMBER (MCN)

This MWO is authorized by materiel change number 1-17-06-0001.

17. MODIFICATION IDENTIFICATION

ERACC II, GCS Installation Kit MWO modification can be verified using the following visual measures:

a. ERACC II, GCS, Installation Kit: ERACC II, GCS, Installation Kit modification can be visually verified by presence of the quick disconnect bracket on the driver’s side (Figure 2)

Figure 2. ERACC II, GCS Visual Identification

U.S. Army TACOM Life Cycle Management Command

ATTN: AMSTA-LCL-IMP/TECH PUBS

6501 East 11 Mile Road Warren, MI 48397-5000

This MWO 5-2430-200-55-1 was prepared under the control of the Commanding General and the Equipment Publications Control Officer, TACOM, and is published for the information and guidance of all concerned.

FOR THE COMMANDER:

JEFFREY D. WITT

Colonel, GS Chief of Staff

OFFICIAL:

/s/ Stephanie Drobot

STEPHANIE DROBOT

Equipment Publications Control Officer

T.XXXXX