Attachment_0005_-_MWO_D6K_Bulldozer_Type_I.PDF

ROUTINE

MWO effective date is 31 March 2017 and completion date is 31 March 2022

MWO 5-2410-240-55-1

MODIFICATION WORK ORDER

ERACC II, GCS Installation Kit

Modification of D6K Dozer Type I: NSN 2410-

01-565-2600, (EIC: EHF)

U.S. ARMY TACOM LIFE CYCLE MANAGEMENT COMMAND, WARREN, MI

March 2017

REPORTING ERRORS AND RECOMMENDING

IMPROVEMENTS

You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know.

The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet on the TACOM Unique Logistics Support Applications (TULSA) Web site. The Internet address is https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must complete the Access Request form the first time you use it. The DA Form 2028 is located under the TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this form on the TULSA Web site will enable us to respond more quickly to your comments and to better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-IMP/TECH PUBS, MS 727, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is usarmy.detroit.tacom.mbx.ilsc-tech-pubs@mail.mil. The fax number is DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.

DISTRIBUTION STATEMENT A - Approved for public release, distribution is unlimited.

1. PURPOSE

The purpose of this MWO is to add parts necessary for installation and removal of the special mission purpose kit, the Engineer Rapid Airfield Construction Capability (ERACC), Enhanced Earthmoving (EE),Type II. When performed in sequence, this MWO is designed to allow the technician to perform all modifications in a single effort.

The system and equipment to be modified are as follows:

a. Blade Control. Installation of ERACC EE, Type II Blade Leveling enhances efficiency of earthmoving operations through the integration of site planning with project design data providing rapid precision excavation with machine positioning and auto blade control technology.

2. PRIORITY

This modification is classified ROUTINE.

3. END ITEM(S) OR SYSTEM(S) TO BE MODIFIED

Table 1. End Item(s) or System(s) to be Modified.

NOMENCLATURE NSN LIN CAGEC MODEL SERIAL NO.

RANGE

D6K Dozer Type I 2410-01-565-2600 T05029 11083 D6K N/A

4. MODULE(S) (COMPONENTS, ASSEMBLIES, SUBASSEMBLIES, BOARDS, AND

CARDS) TO BE MODIFIED

Not applicable.

5. PART(S) TO BE MODIFIED

The parts listed in Table 2 are modified and reused while performing this MWO.

Table 2. Assembly(s) to be Modified.

NOMENCLATURE NSN PART NUMBER CAGEC

N/A

6. APPLICATION

a. Time Compliance Schedule. The effective date of this MWO is 31 March 2017. The completion date is 31 March 2022.

b. Level of Maintenance. Sustainment Level MOS 91L (Contractor applied only).

c. Man-Hour Requirement. Table 3 lists personnel and man-hours required to apply

MWO.

Table 3. Work Force/Man-Hour Requirements.

WORK FORCE/SKILLS MAN-HOURS MAN-HOURS W/O

DISASSEMBLY

2 – Vehicle Mechanic (Field Service Representative / Contractor)

12 N/A

d. MWOs to be Applied Prior to or Concurrently with this MWO. Not applicable.

e. Additional Information. The following information is provided to assist in application of this MWO: Not Applicable

7. TECHNICAL PUBLICATIONS AFFECTED/CHANGED

TM 5-2410-240-10, Chg. 1; dtd 6/27/12

TM 5-2410-240-24P, Chg. 1; dtd. 6/29/12

8. MWO KIT(S)/PART(S) AND THEIR DISPOSITION

a. Kit(s)/Part(s) Needed to Apply the MWO. See Table 4 for kit parts listing needed for this

MWO.

Table 4. Kit(s)/Part(s) Needed to Apply MWO.

Part Number CAGEC Description Extended NOUN QYT NSN

PRIME CAGE DESCRIPTION EXTEND QTY NSN

334-0491A 11083 CCATD6 RPP 0001 2401016422363

334-0066A 11083 CCATD6 WNN 0001 2401016418629

74100-67 3MJN0 KIT,BASE 0001

102199 3MJN0 HARNESS ASSEMBLY POWER MODULE TO CAT HARNESS 0001 6150016473089

101998 3MJN0 WIRING HARNESS BRANCHED 0001 6150016472899

3587237 75Q65 CONNECTOR,PLUG ELECTRICAL,3 PIN 0001 5935015150573

102292 3MJN0 WIRING HARNESS CAB, CAT D6K INTERFACE 0001 6150016473055

102373-20 3MJN0 WIRING HARNESS RADIO 0001 6150016472892

0794-6400 3MJN0 WIRING HARNESS FRONT 0001 6150016473100

0395-9210 3MJN0 DUMMY LOAD, ELE TERMINATOR, 12 PIN CAN 0001 5985016485124

100P1240-18-1-ZB-

WR6-PCR8.1 U5792 COVER, ELECTRICAL W/WIRE ROPE,18 SHELL 0003 5935998420949

102265 3MJN0 WIRING HARNESS FRONT 0001 6150016473083

DT04-3P 11139 CONNECTOR,PLUG ELECTRICAL,3 PIN 0001 5935015150573

0395-9130-080 3MJN0 WIRING HARNESS 0001 6150016473096

AA55569/01-007 58536 FUSE,ENCLOSED LINK 0003 5920011235211

102470 3MJN0 WIRING HARNESS SWITCHED TO POWER JUMPER 0001 6150016474923

2249HX 75Q65 WASHER,FLAT INTERNAL & EXTERNAL 0004 5310015734258

94150A345 39428 NUT,PLAIN,HEXAGON M6 0004 5310015682116

03002B6014 01365 WASHER,FLAT M6 0004 5310015263331

102095 3MJN0 BRACKET,MOUNTING 0001 5340016478927

2114-2178 3MJN0 DUMMY CONNECTOR 0001 5935016081198

92095A181 3A054 SCREW,CAP,SOCKET HEAD,M3X8MM 0004 5305014895225

CL-12 61424 CLAMP,HOSE 0001 4730016007049

102291 3MJN0 BRACKET,MOUNTING 0001 5340016478919

93808 3MJN0 BRACKET,MOUNTING COMPACTOR 0001 5340016479029

MS3115-16A 96906 DUMMY CONNECTOR RECEPTACLE 0001 5935008914084

94500A221 39428 SCREW,CAP,SOCKET HEAD,M3X.5X6MM 0004 5305016481109

91280A338 39428 SCREW,CAP,HEXAGON HEAD,M6 X 1.0 X 30MM 0004 5305015546204

03002B6014 01365 WASHER,FLAT M6 0004 5310015263331

5P-4116 11083 WASHER,FLAT M8 0008 5310010955910

5C-7261 11083 NUT,PLAIN,HEXAGON M8X1.25 0004 5310013975100

8T7547 11083 SCREW,CAP,HEXAGON HEAD,M8X1.2 X30 0004 5305013601011

MS21333-68 80205 CLAMP,LOOP 0001 5340008437825

0794-5970 3MJN0 PLATE, MOUNTING DISCONNECT 0001 5340016485910

0794-6270 3MJN0 CLAMP,BLOCK DISCONNECT 0001 5340016484501

MS16995-52 80205 SCREW,CAP,SOCKET HEAD,1/4-20X1 0002 5305009887616

MS15795-811 80205 WASHER FLAT 1/4 0002 5310008805977

12500836 52315 WASHER,FLAT M10,SST 0006 5310015088503

94150A358 39428 NUT,PLAIN,HEXAGON M10 X 1.5 0002 5310015590551

0794-5370 3MJN0 LABEL SYMBOLS, ELEVATION AND SLOPE 0001 7690016482537

MS3367-3-9 81343 STRAP,TIEDOWN ELECTRICAL COMPONENTS 0050 5975004515001

111741 3MJN0 LABEL CAUTION WELDING 0002 7690016482540

PM400 3MJN0 CONTROL,POWER SUP 0001 6130015633358

103088 3MJN0 BRACKET,MOUNTING MAST 0001 5340016482599

03269-08 14153 SCREW,CAP,HEXAGON HEAD,M12 X 60 0004 5305015948517

91455A150 39428 WASHER,FLAT M12 0004 5310015544432

266-7632 11083 LEVER, MANUAL CONT 0001 3040016432176

b. Parts Disposition. Unless otherwise directed, all parts removed are to be discarded In Accordance With (IAW) local plans and procedures.

9. SPECIAL TOOLS; TOOL KITS; JIGS; TEST, MEASUREMENT AND DIAGNOSTIC

EQUIPMENT (TMDE); AND FIXTURES REQUIRED

10. MODIFICATION PROCEDURES

Pressure wash machine pressure washed before installation.

11. EXCESS PARTS DISPOSAL

Discard all extra parts not installed during MWO installation procedures.

12. CALIBRATION REQUIREMENTS

13. WEIGHT AND BALANCE DATA

Weight and balance are not significantly affected.

14. QUALITY ASSURANCE REQUIREMENTS

a. General. The following information is furnished to ensure the proper application of this MWO and provide clarification in regard to the adequacy of installer’s inspection methods and procedures applicable to Quality Assurance (QA). Inspection shall be IAW MWO 5- 2410-240-55-1 and TM 5-2410-240-10.

b. Installer Responsibilities. The installer is responsible for following the instructions in MWO 5-2410-240-55-1. The installer will report ERACC II, GCS Installation kits received that are damaged or missing component parts so the kit supplier can be properly notified.

Any discrepancies noted will be corrected before the vehicle leaves the installer’s work area. Requirements contained in this MWO shall be included in the installer’s inspection plan or QA program. As a minimum, a checklist will be maintained indicating all requirements have been satisfactorily accomplished for each kit. These requirements shall not be construed as eliminating the installer’s responsibility from complete compliance with provisions of the contract and submitting to the Government products that meet all requirements of the contract.

c. Government Verification. All QA operations, installation changes, and inspections performed by the installer are subject to Government verification at unannounced and varying intervals. Verification will consist of observations and inspections to confirm that practices, methods, and procedures of the installer’s written inspection plan are being properly applied and that Government production inspection to confirm the quality of product offered for Government acceptance does not deviate from prescribed acceptance standards specified. Deviations will be brought to the attention of the installer for correction.

d. In-process Inspection. During normal assembly operations, paragraph 10, Modification Procedures, will be used to check the installer’s work. All vehicles modified during a production shift will be checked to ensure product quality after installation is complete.

15. RECORDING AND REPORTING OF THE MODIFICATION

a. Records and Reports. The PM is responsible for the MWO application and will report application information as follows:

(1)

(3)

The contractor will accomplish reporting by electronic means. MWO application information can be input directly into the Modification Management Information System (MMIS) over the Internet. Entry into the MMIS system is password protected.

New users can register on-line at https://liw.logsa.army.mil/. Passwords are normally approved and issued within 48 hours.

Submission will be comprised of the twelve (12) data elements listed in Table 5.

Elements 1, 2 and 6 are given for this MWO (as shown). The person reporting the MWO data, will acquire the remaining elements (3, 4, 5, 7, 8, 9, 10, 11 and 12), and input all (12) elements into MMIS.

Table 5. MMIS Input Data.

Data Element Data Input

1 Material Change Number (MCN) X-XX-XX-XXXX

2 MWO Number X-XXXX-XXX-XX-X

3 Unit Identification Code (UIC)

4 Unit Name Various

5 Unit Location Various

6 NSN of End Item 2410-01-565-2600

7 Registration Number

8 Date of Application

9 Man Hours Required for Application

10 Applied By

11 Software Version

12 Serial Number

b. Marking Equipment. After the installation of ERACC II, GCS Installation Kit, MWO perform the following Step to mark equipment:

1. Metal stamp date and 55-1 of MWO 5-2410-240-55-1 MWO 5-2410-240- 55-1 APPLIED block. (Figure 1, Item 1).

Figure 1. Marking Identification Plate Instructions.

c. Identification Data. Table 6 lists vehicle identification data changes affected by application of the ERACC II, GCS Installation Kit MWO. There is no change to vehicle identification data as result of MWO.

Table 6. Identification Data.

BEFORE MODIFICATION AFTER MODIFICATION

Nomenclature D6K Dozer Type I D6K Dozer Type I

LIN T05029 T05029

Model No. D6K D6K

CAGEC/Part No. 11083 / 334-0066 11083 / 334-0066

NSN 2410-10-565-2600 2410-01-565-2600

16. MATERIEL CHANGE NUMBER (MCN)

This MWO is authorized by materiel change number 1-17-06-0002.

17. MODIFICATION IDENTIFICATION

ERACC II, GCS Installation Kit MWO modification can be verified using the following visual measures:

a. ERACC II, GCS, Installation Kit: ERACC II, GCS, Installation Kit modification can be visually verified by presence of the quick disconnect bracket on the driver’s side (Figure 2).

Figure 2. ERACC II, GCS Visual Identification

U.S. Army TACOM Life Cycle Management Command

ATTN: AMSTA-LCL-IMP/TECH PUBS

6501 East 11 Mile Road Warren, MI 48397-5000

This MWO 5-2410-240-55-1 was prepared under the control of the Commanding General and the Equipment Publications Control Officer, TACOM, and is published for the information and guidance of all concerned.

FOR THE COMMANDER:

OFFICIAL:

PATRICIA A.

SELLERS

Colonel, GS

Chief of

Staff

/s/ Stephanie Drobot

STEPHANIE

DROBOT

Equipment Publications Control Officer T.XXXXX