Section 16401 - Automatic Transfer Switch.pdf

ELECTRIFIC ATION PRODUCTS

The world’s first true all-in-one ATS is here.

2 TR U O N E ™ TH E WO R L D ’ S FIR S T TR U E A L L- I N - O N E ATS

Introducing TruONE™ ATS from ABB.

A critical breakthrough for critical power.

The all-new TruONE™ is the world’s first true purpose-built automatic transfer switch, engineered to incorporate switch and controller in one seamless unit.

Performance tested beyond standard requirements, TruONE™ stands ready to ensure the steady delivery of critical power at all times. Its self-contained design reduces the number of wires and connections, which speeds installation and minimizes the potential for connection failures to ensure best-in-class reliability. Its predictive maintenance and modular components reduce downtime and service costs. And its advanced connectivity is ready for the future. In addition, unlike typical ATS solutions, TruONE™ allows emergency manual operation under load for immediate power restoration in the event of an equipment malfunction.

TruONE™ represents a major shift in engineering and a critical breakthrough for critical power.

4 TR U O N E ™ TH E WO R L D ’ S FIR S T TR U E A L L- I N - O N E ATS

Easy to Install Reduces installation time by up to 80%.

Why waste time piecing together an ATS from multiple components and as many as 20 connec-tion wires, not to mention the time spent testing?

TruONE™ is the first automatic transfer switch to put it all together, including the controller with detachable HMI. It can be installed with a single wire using standard enclosures.

Safety and Protection Reduces risk of operator injury.

TruONE™ enables emergency manual operation— even under load—without opening the panel door when the HMI is mounted to the ATS frame. The HMI can be detached from the frame for door mounting, offering more flexibility for the panel designer. Best of all, regardless of the HMI instal-lation method, there’s no need for connecting dangerous line voltages to the door, so the risk of operator injury due to equipment malfunction is reduced.

Optimum Interface Simplifies connectivity.

TruONE™ features cloud-based connectivity through the ABB AbilityTM Electrical Distribution Control System (EDCS). ABB Ability simplifies implementation and use of TruONE™ in coordina-tion with other ABB devices, ensuring one common user interface and one common software environment. Market-leading modular connectivity with seven communication protocols ensures easy installation and connectivity now and far into the future.

01 Detachable HMI.

Three levels of control to meet different cus-tomer requirements.

02 All-in-one concept that brings easy and fast installation.

The one ATS with all these advantages

5—

Even more advantages.

6 TR U O N E ™ TH E WO R L D ’ S FIR S T TR U E A L L- I N - O N E ATS

Speed Up Your Project Now you can speed up your project even more, thanks to TruONE™ automatic commissioning capabilities. Pre-made configuration files can be uploaded from your PC to TruONE™, minimizing the risk of human error and reducing programming time by 80%.

Continuous Operation TruONE™ features predictive maintenance, self-diagnos-tics and customer-replaceable critical modules to simplify service and significantly reduce downtime and service costs. Say goodbye to blinking lights and stopping motors. TruONE™ provides a fast in-phase open transition of power, ensuring unnoticed generator use during business hours.

Energy Efficiency Full compatibility with ABB AbilityTM EDCS allows data processing from the site’s electrical equipment to deliver analysis and make recommendations for optimizing the electrical system’s performance. This allows remote monitoring of plants, energy consumption and costs at a glance, making implementation of energy management strategies easier and faster.

Optimized Logistics TruONE™ features a wide voltage range from 200 to 480 VAC (with +/-20% tolerance), reducing the need to stock multiple SKUs, reducing inventory and saving space in the warehouse.

Space Saving TruONE™ features plug-in factory and field-mount accessorizing, so you don’t need extra space inside the panel. Even in the case of specialized customer needs, you can use standard cabinets.

Reliable in extreme conditions.

You can be sure TruONE™ exceeds standard requirements for performance and reliability to bring you dependable operation in even the most challenging electrical, mechanical and environmental conditions.

TruONE™ is the only ATS to guarantee safe and reliable operation during dramatic variations in temperature (-25–+70°C) and voltage (200–480 VAC with +/-20% tolerance), and it’s tolerant of vibrations (acc. IEC 60068-2-6) and shocks (acc. IEC 60068-2-27). TruONE™ also has true short-circuit resilience, able to take the hit and remain fully operational after exposure to even the most dangerous phenomena.

Site conditions can change due to unexpected situations, but the performance of TruONE™ does not.

Testing for vibrations, shocks and a wide temperature range.

8 TR U O N E ™ TH E WO R L D ’ S FIR S T TR U E A L L- I N - O N E ATS

The one ATS for all applications.

Bring the highest level of convenience, efficiency and critical power security to your product, project or facility.

TruONE™ is the superior solution for:

• Genset OEMs

• Panel builders

• Consultants and engineers

• Contractors

• Facilities managers

TruONE™ provides superior critical power security for:

• Hospitals

• Sports arenas

• Retail environments

• High-rise buildings

• Commercial buildings

• Financial environments

• Data centers

• And more

There’s only one TruONE™ ATS.

Get the unique ease and reliability of the world’s first true all-in-one ATS. TruONE™. Contact your ABB representative or visit abb.com for more information.

10 TR U O N E ™ TH E WO R L D ’ S FIR S T TR U E A L L- I N - O N E ATS

Symbols

Open style, no enclosure

Bottom entry (sources on bottom, load on top)

Top entry (sources on the top, load on the bottom)

TruONETM part number key

Symbols

Open transition I - II (without stable OFF position for load disconnection)

Delayed transition I - O - II (with stable OFF position for load disconnection)

Symbols

30, 60, 100, 125, 160, 200, 260, 400, 600, 800, 1000, 1200

200, 250, 315, 400, 500, 630, 800, 1000, 1250, 1600

Symbols

1-pole

2-pole

3-pole

ABB TruONE® ATS

ABB Brand

A

B

ATS size

Phase poles

ATS type

OX

OX A S 4U 3

UL

IEC

1000 Q

Symbols

IEC

UL

Standard

E

U

Symbols

Switched Neutral

Overlapping Neutral

None

Neutral

S

O

X

Symbols

Level 2 controls (DIP)

Level 3 controls (LCD)

Level 4 controls (Touch)

Controller

200–480 VAC

Voltage code

Q

B

Enclosure rating

Cabling direction

B

Symbols

_(blank) Open style, no enclosure

T

Note: For available configurations, see the ordering information pages.

ABB TruONE® automatic transfer switch, open transition, 1000 amperes, UL, 3 phase + Neutral (3ph, 4 wire), Level 4 controls, 200–480 VAC voltage area, bottom entry (sources on bottom, load on top).

Open style ATS

UL 30-200 A

IEC 200-250 A

Open style ATS

UL 260 A

IEC 315-400 A

Open style ATS

UL 800-1200 A

IEC 1000-1600 A

Open style ATS

UL 400-600 A

IEC 500-800 A

TruONETM

Targeted Product Performance

ATS Frame Size 30-400 A 260-800 A 800-1600 A

Rated operational current IEC 60947-6-1, GB 14048-11: AC-33B 200-400 A 630-800 A 1000-1250 A

GB 14048-11: AC-33iA 30-200 A 260-600 A 800-1200 A

UL1008: Emergency systems–total system load 30-200 A 260-600 A 800-1200 A

Short-circuit characteristics Iq (rated conditional short-circuit current) 100 kA 100 kA 100 kA

Icw (rated short-time withstand current)/Short-time current ratings, 100ms 18-30 kA 42 kA 50 kA

Icw (rated short-time withstand current)/Short-time current ratings, 500ms 30 kA 50 kA

Withstand and Close-on ratings (any breaker) 480V 42 kA 50 kA 85 kA

Withstand and Close-on ratings, with current limiting fuses 200 kA 200 kA 200 kA

Note: See the TruONE technical catalog for confirmed ratings

12 TR U O N E TH E WO R L D ’ S FIR S T TR U E ATS

Level 2 controls Level 3 controls Level 4 controls

Ampere sizes available IEC: 200-1600 A IEC: 200-1600 A IEC: 200-1600 A

UL: 30-1200 A UL: 30-1200 A UL: 30-1200 A

Rated voltage 200-480Vac 200-480Vac 200-480Vac

Rated frequency 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz

Phase system Single and Three Single and Three Single and Three

Number of poles 2, 3 and 4 2, 3 and 4 3 and 4

Neutral configuration

Switched Yes Yes Yes

Overlapping No Yes Yes

Product type

Open transition (I-II) Yes Yes Yes

Delayed transition (I-O-II) Yes Yes Yes

Voltage and frequency settings

Pick up Voltage Source 1 Fixed 2% above drop out 71-99%, 101-119% 71-99%, 101-119%

Drop out Voltage Source 1 +/-5, 10, 15, 20% 70-98%, 102-120% 70-98%, 102-120%

Pick up Voltage Source 2 Fixed 2% above drop out 71-99%, 101-119% 71-99%, 101-119%

Drop out Voltage Source 2 +/-5, 10, 15, 20% 70-98%, 102-120% 70-98%, 102-120%

Pick up Frequency Source 1 Fixed 1% above drop out 80.5-99.5%, 100.5-119.5% 80.5-99.5%, 100.5-119.5%

Drop out Frequency Source 1 +/-5, 10 % 80-99%, 101-120% 80-99%, 101-120%

Pick up Frequency Source 2 Fixed 1% above drop out 80.5-99.5%, 100.5-119,5% 80.5-99.5%, 100.5-119.5%

Drop out Frequency Source 2 +/-5, 10 % 80-99%, 101-120% 80-99%, 101-120%

Time delay settings

Override momentary Source 1 Outage, sec 0, 1, 2, 3, 4, 5, 10, 15, 20, 25, 30 0-60 0-60

Transfer from Source 1 to Source 2, sec Fixed 2 seconds 0-3600 0-3600

Override momentary Source 2 Outage, sec Fixed 1,5 seconds 0-60 0-60

Transfer from Source 2 to Source 1, min 0, 1, 2, 3, 4, 5, 10, 15, 20, 25, 30 0-120 0-120

Generator stop delay, min 30 secs or 4 mins 0-60 0-60

Center-OFF delay, sec 0 or 4 0-300 0-300

Pre-transfer delay S1 to S2, sec No 0-60 0-60

Post-transfer delay S1 to S2 , sec No 0-60 0-60

Pre-transfer delay S2 to S1, sec No 0-60 0-60

Post-transfer delay S2 to S1, sec No 0-60 0-60

Elevator Pre-signal delay S1 to S2, sec No 0-60 0-60

Elevator Post-signal delay S1 to S2, sec No 0-60 0-60

Elevator Pre-signal delay S2 to S1, sec No 0-60 0-60

Elevator Post-signal delay S2 to S1, sec No 0-60 0-60

Load shed delay, sec No 0-60 0-60

Source failure detections (continues on next page)

No voltage Yes Yes Yes

Undervoltage Yes Yes Yes

Overvoltage Yes Yes Yes

Phase missing Yes Yes Yes

Voltage unbalance Yes Yes Yes

Invalid frequency Yes Yes Yes

Incorrect phase sequence Yes Yes Yes

Feature comparison l

ON

ll

ON

Auto Alarm reset

AUTO

S1 S2

LOAD

l ll

O

O

OFF

Esc l

ON

ll

ON

AUTO

S1 S2

LOAD

l ll

O

O

OFF

TruONETM feature comparison

Main features in the table below. Consult ABB for more information.

Lamp test l

ON

Off load test ll

ON

Auto Alarm reset

On load test

Bypass time delay

Dropout ∆U / ∆f

Manual retransfer

Generator stop delay

4 min 30 s

∆U 5% / ∆f 5%

∆U 10% / ∆f 5%

∆U 15% / ∆f 10%

∆U 20% / ∆f 10%

S1 Failure delay [s]

S1 Return delay [min]

On Off

Auto config

Start Ok

Priority

No priority Source 1

In-phase monitor

Off On

AUTO

S1 S2

LOAD

l ll

O

O Position delay

4 s 0 s

O

OFF

Level 2 controls Level 3 controls Level 4 controls

Features

Controls DIP + keys LCD + keys Touch + keys

LED indications for ATS, S1 and S2 status Yes Yes Yes

Open transition - Standard digital inputs/outputs 0 / 1 1 / 1 2 / 1

Delayed transition - Standard digital inputs/outputs 1 / 1 2 / 1 3 / 1

Programmable digital inputs/outputs No Yes Yes

Auto config (voltage, frequency, phase system) Yes Yes Yes

Source priority Source 1, No priority Source 1/2, No priority Source 1/2, No priority

Manual re-transfer Yes Yes Yes

In-phase monitor (synchro check) Yes Yes Yes

Genset exercising: on-load, off-load Yes Yes Yes

In-built power meter module No No Yes

Load shedding No Yes Yes

Real time clock No Yes Yes

Event log No Yes Yes

Predictive maintenance No No Yes

Voltage and current harmonics measuring No Voltage Voltage, current

Field-mount accessories

Auxiliary contacts for position indication Yes Yes Yes

Digital input/output modules No Yes Yes

12-24 Vdc aux supply module for controller No Yes Yes

Communication modules No Yes Yes

Connectivity

Modbus RTU (RS-485) No Yes Yes

Modbus/TCP No Yes Yes

Profibus DP No Yes Yes

ProfiNet No Yes Yes

DeviceNet No Yes Yes

Ethernet IP No Yes Yes

Ekip Com Hub (monitoring via ABB AbilityTM: EDCS) No Yes Yes

For applications

Mains - Mains Yes Yes Yes

Mains - Generator (minimum size 40kVA) Yes Yes Yes

UL short circuit withstand ratings

Fused withstand and closing rating (WCR) Yes Yes Yes

Coordinated breaker WCR Yes Yes Yes

Time-based WCR No No Yes

Short-time ratings No No Yes

Feature comparison l

ON

ll

ON

Auto Alarm reset

AUTO

S1 S2

LOAD

l ll

Esc l

ON

ll

ON

AUTO

S1 S2

LOAD

l ll

Lamp test l

ON

Off load test ll

ON

Auto Alarm reset

On load test

Bypass time delay

Dropout ∆U / ∆f

Manual retransfer

Generator stop delay

4 min 30 s

∆U 5% / ∆f 5%

∆U 10% / ∆f 5%

∆U 15% / ∆f 10%

∆U 20% / ∆f 10%

S1 Failure delay [s]

S1 Return delay [min]

On Off

Auto config

Start Ok

Priority

No priority Source 1

In-phase monitor

Off On

AUTO

S1 S2

LOAD

l ll

TruONETM feature comparison

14 TR U O N E ™ TH E WO R L D ’ S F IR S T TR U E ATS

Additional information We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB Inc. does not accept any responsibility whatsoever for potential errors or possible lack of infor-mation in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB Inc.

abb.com/truone

ABB Inc.

Electrification Products 8155 T&B Boulevard Memphis, TN 38125

Customer Service: 800-816-7809 7:00 a.m. - 5:30 p.m., CST, Monday-Friday elec_custserv@tnb.com

Technical Support: 888-385-1221, Option 1 7:00 a.m. - 5:00 p.m., CST, Monday-Friday lvps.support@us.abb.com

We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders and/or contracts, the agreed particulars shall prevail. ABB Inc. does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts - is forbidden without prior written consent of ABB Inc.

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© Copyright 2019 ABB. All rights reserved.

Specifications subject to change without notice.