IDIQ_270_DD_Appendix_B_-_Rev_1_120712.pdf

Appendix B

270 FOOT "A & B CLASS" MEDIUM ENDURANCE CUTTERS

SPECIFICATION FOR DRYDOCK REPAIRS

Developed By: Tim Frownfelter, MECPL - APM

(Rev-1, 07 December 2012)

Appendix B - WMEC 270 “A&B-Class” Cutters, Drydock Repairs ii (Rev-1)

TABLE OF CONTENTS

Revisions Record v Consolidated List of References ............................................................................................................... vii Consolidated List of Government-furnished Property ............................................................................. xiv Consolidated List of Critical Inspection Items ........................................................................................ xix Principal Characteristics ........................................................................................................................... xx General Requirements WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Hull Plating Freeboard, Preserve (“100%”) WORK ITEM 4: Hull Plating Freeboard, Preserve (“Partial”) WORK ITEM 5: Perform Ultrasonic Thickness Measurements – Steel Plating WORK ITEM 6: Stern Tube Interior Surfaces, Preserve 100% (“A-Class”) WORK ITEM 7: Stern Tube Interior Surfaces, Preserve 100% (“B-Class”) WORK ITEM 8: U/W Body, Preserve (“100%”) WORK ITEM 9: U/W Body, Preserve (“Partial - Condition A”) WORK ITEM 10: U/W Body, Preserve (“Partial - Condition B”) WORK ITEM 11: U/W Body, Preserve (“Partial - Condition C”) WORK ITEM 12: Hull and Structural Plating – ¼” to ¾” Steel Plate, Renew WORK ITEM 13: Hull and Structural Plating – ¼” to ½” Aluminum Plate, Renew WORK ITEM 14: Bilge (Machinery Space), Preserve “Partial” WORK ITEM 15: Bilge (Non-Machinery Space), Preserve “Partial” WORK ITEM 16: Appendages (U/W), Leak Test WORK ITEM 17: Appendages (U/W), Internal, Preserve WORK ITEM 18: Propulsion Shaft Fairwaters and Rope Guards, Inspect and Repair WORK ITEM 19: Propulsion Shaft Fairwaters and Rope Guards, Renew WORK ITEM 20: Propulsion Shaft Strut Bearing Housings, Inspect, (“A-Class”) WORK ITEM 21: Propulsion Shaft Strut Bearing Housings, Inspect, (“B-Class”) WORK ITEM 22: Chain Lockers, Clean and Inspect WORK ITEM 23: Chain Locker, Preserve Partial WORK ITEM 24: Chain Locker, Preserve 100% WORK ITEM 25: Tank Contents, Remove and Dispose WORK ITEM 26: Tanks (Aviation Fuel Service, Stowage, and Overflow), Clean and Inspect WORK ITEM 27: Tanks (Aviation Fuel Service, Stowage, and Overflow), Preserve, “Partial” WORK ITEM 28: Tanks (Aviation Fuel Service, Stowage, and Overflow), Preserve “100%” WORK ITEM 29: Tanks (Ballast), Clean and Inspect WORK ITEM 30: Tanks (Ballast), Preserve “Partial” WORK ITEM 31: Tanks (Ballast), Preserve “100%” WORK ITEM 32: Tanks (Lube Oil, Dirty Oil, Hydraulic Oil), Clean and Inspect WORK ITEM 33: Tanks (Lube Oil, Dirty Oil, Hydraulic Oil), Preserve, “Partial” WORK ITEM 34: Tanks (Lube Oil, Dirty Oil, Hydraulic Oil), Preserve “100%” WORK ITEM 35: Tanks (MP Fuel Service, Stowage, and Overflow), Clean and Inspect WORK ITEM 36: Tanks (MP Fuel Service, Stowage, and Overflow), Preserve “Partial” iii (Rev-1)

WORK ITEM 37: Tanks (MP Fuel Service, Stowage, and Overlfow), Preserve “100%” WORK ITEM 38: Tank (Potable Water Pneumatic), Clean and Inspect WORK ITEM 39: Tanks (Potable Water), Preserve “Partial” WORK ITEM 40: Tanks (Potable Water), Preserve “100%” WORK ITEM 41: Voids (Accessible), Preserve “Partial” WORK ITEM 42: Voids (Accessible), Preserve “100%” WORK ITEM 43: Voids (Non-Accessible), Leak Test WORK ITEM 44: Voids (Non-Accessible), Preserve Internal Surfaces WORK ITEM 45: Superstructure, Preserve “Partial” WORK ITEM 46: Superstructure, Preserve “100%” WORK ITEM 47: Main Mast, Preserve “Partial” WORK ITEM 48: Main Mast, Preserve “100%” WORK ITEM 49: Propulsion Intermediate Shafts, Inspect In-Place, (“A-Class”) WORK ITEM 50: Propulsion Intermediate Shafts, Inspect In-Place, (“B-Class”) WORK ITEM 51: Propulsion Intermediate Shafts, Renew, (“A-Class”) WORK ITEM 52: Propulsion Intermediate Shafts, Renew, (“B-Class”) WORK ITEM 53: Propulsion Propeller (Tail) Shaft Coating, Renew, (“A-Class”) WORK ITEM 54: Propulsion Propeller (Tail) Shaft Coating, Renew, (“B-Class”) WORK ITEM 55: Propulsion Propeller Shaft, Renew, (“A-Class”) WORK ITEM 56: Propulsion Propeller Shaft, Renew, (“B-Class”) WORK ITEM 57: Propulsion Shaft Coating, Inspect and Test (“A-Class”) WORK ITEM 58: Propulsion Shaft Coating, Inspect and Test (“B-Class”) WORK ITEM 59: Propulsion Shaft Seal (Mechanical and Inflatable) Assemblies, Overhaul or Renew (“A-Class”) 174 WORK ITEM 60: Propulsion Shaft Seal (Mechanical and Inflatable) Assemblies, Overhaul or Renew (“B-Class”) 178 WORK ITEM 61: Propulsion Shafting, Optical or Laser Alignment Check (“A-Class”) WORK ITEM 62: Propulsion Shafting, Optical or Laser Alignment Check (“B-Class”) WORK ITEM 63: Propulsion Shafting, Straighten WORK ITEM 64: Propulsion Shafting, Strain Gage Alignment Inspections WORK ITEM 65: Propulsion Thrust Shaft, Remove, Inspect, and Reinstall, (“A-Class”) WORK ITEM 66: Propulsion Thrust Shaft, Renew, (“A-Class”) WORK ITEM 67: Propulsion Thrust Shafts, Inspect In-Place, (“A-Class”) WORK ITEM 68: Line Shaft (Pedestal) Bearing, Renew, (“B-Class”) WORK ITEM 69: Line Shaft (Pedestal) Bearings, Check Clearances, (“B-Class”) WORK ITEM 70: Propulsion Shaft Bearings (External), Check Clearances, (“A-Class”) WORK ITEM 71: Propulsion Shaft Bearings (External), Check Clearances, (“B-Class”) WORK ITEM 72: Propulsion Shaft Bearings (External), Renew, (“A-Class”) WORK ITEM 73: Propulsion Shaft Bearings (External), Renew, (“B-Class”) WORK ITEM 74: Thrust Bearings, Check Clearances, (“A-Class”) WORK ITEM 75: Thrust Bearing, Renew, (“A-Class”) WORK ITEM 76: Controllable Pitch Propeller (CPP) Hub Assembly, Renew, (“A-Class”) WORK ITEM 77: Controllable Pitch Propeller (CPP) Hub Assembly, Renew, (“B-Class”) WORK ITEM 78: Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service (“A-Class”) 232 iv (Rev-1)

WORK ITEM 79: Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service (“B-Class”) 236 WORK ITEM 80: Controllable Pitch Propeller (CPP) System, Inspect and Service, (“A-Class”) WORK ITEM 81: Controllable Pitch Propeller (CPP) System, Inspect and Service, (“B-Class”) WORK ITEM 82: Controllable Pitch Propeller (CPP), Clean and Inspect (“A-Class”) WORK ITEM 83: Controllable Pitch Propeller (CPP), Clean and Inspect (“B-Class”) WORK ITEM 84: Fathometer Transducers, Renew WORK ITEM 85: Doppler Speed Log Transducer, Renew WORK ITEM 86: Sea Water Piping, Renew WORK ITEM 87: Fuel Piping, Renew WORK ITEM 88: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 89: Sea Strainers – Simplex (All Sizes), Clean and Inspect WORK ITEM 90: Sea Valves and Waster Pieces, Overhaul or Renew, (“A-Class”) WORK ITEM 91: Sea Valves and Waster Pieces, Overhaul or Renew, (“B-Class”) WORK ITEM 92: Sea Valves (Non-Skin Valves) and Waster Pieces, Overhaul or Renew WORK ITEM 93: Fuel Manifold, Overhaul WORK ITEM 94: Fuel Valves, Overhaul or Renew WORK ITEM 95: Rudder Assembly; Remove, Inspect and Reinstall, (“A-Class”) WORK ITEM 96: Rudder Assembly; Remove, Inspect and Reinstall, (“B-Class”) WORK ITEM 97: Rudder Stock Bearings, Check Clearances – (“A-Class”) WORK ITEM 98: Rudder Stock Bearings, Check Clearances (“B-Class”) WORK ITEM 99: Fin Stabilizer Shaft Sleeve, Renew, (“A-Class”) WORK ITEM 100: Fin Stabilizer Shaft Sleeve, Renew, (“B-Class”) WORK ITEM 101: Fin Stabilizers, General Overhaul, (“A-Class”) WORK ITEM 102: Fin Stabilizers, General Overhaul, (“B-Class”) WORK ITEM 103: Cathodic Protection (Zincs), Renew WORK ITEM 104: Drydocking (“A-Class”) WORK ITEM 105: Drydocking (“B-Class”) WORK ITEM 106: Temporary Services, Provide WORK ITEM 107: Work Item Deleted WORK ITEM 108: Tanks (Potable Water), Clean and Inspect v (Rev-1)

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE APPLICABLE

SOS&S REV#**

12/07/2012 1 - Updated Coast Guard Drawing references to latest Rev. Rev. 1

12/07/2012 1 4

Added “Note to Contractor” in paragraph 1.1 (Intent).

Modified par. 3.2.3.1 – deleted “a total of approximately 1,000 Square feet of” and added “specified on Individual Task Orders”.

Rev. 1

12/07/2012 1 14 Par. 3.1.3 – Interferences; Removed interferences listed and modified verbiage. Rev. 1

12/07/2012 1 15 Par. 3.1.3 – Interferences; Removed interferences listed and modified verbiage. Rev. 1

12/07/2012 1 18 Added “Note” in paragraph 3.2.2. Rev. 1

12/07/2012 1 20 Par. 3.1.4 – Deleted shafts from list of interferences. Added Par. 3.1.5. Rev. 1

12/07/2012 1 21 Par. 3.1.4 – Deleted shafts from list of interferences. Added Par. 3.1.5. Rev. 1

12/07/2012 1 38 Deleted Par. 3.4.4 Rev. 1

12/07/2012 1 39-40

Deleted Tanks 3-78-1-W and 3-78-2-W from table in par.

1.1 “Intent” and added Potable Water Tank 4-94-1-W to table. Added “NOTE” at beginning of Section 3 (REQUIREMENTS) stating work item is NOT to include costs for tank cleaning and inspection.

Rev. 1

12/07/2012 1 42 Changed void 3-B-0V listed in par. 1.1 to void 3-B-0-V. Rev. 1 12/07/2012 1 45 Added “Note to Contractor” in paragraph 1.1 (Intent). Rev. 1 12/07/2012 1 49 Par. 3.5 Deleted. Rev. 1 12/07/2012 1 50 Deleted “Thrust bearings” as interference in Par. 3.1.4. Rev. 1

12/07/2012 1 54 Par. 3.1.2 Technical Representative – deleted Tech Rep requirements and change verbiage to “Not applicable”. Rev. 1

12/07/2012 1 68 Par. 3.2.3.2 modified to include “(including the GFP seals listed in paragraph 1.2 above)”. Rev. 1

12/07/2012 1 94 Par. 1.1.1 – changed “overhaul” to “renewal”. Par. 1.1.2 – changed “renewal” to “overhaul”. Rev. 1

12/07/2012 1 101

Modified Par. 3.1.2 to include requirement for Thordon Tech Rep. Modified paragraph 3.3.2.4.3 to delete reference to “ceramic patches” and replaced with verbiage to reference use of “marine-grade fairing compound”.

Rev. 1

12/07/2012 1 102

Modified Par. 3.1.2 to include requirement for Thordon Tech Rep. Modified paragraph 3.3.2.4.3 to delete reference to “ceramic patches” and replaced with verbiage to reference use of “marine-grade fairing compound”.

Rev. 1

12/07/2012 1 107 Work item deleted. Rev. 1 12/07/2012 1 108 Added as new work item. Rev. 1 vi (Rev-1)

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

** Revisions to this specification typically do not require a modification of, or revision to the “Schedule of Supplies and Services” (SOS&S). Therefore the Revision numbers may not always be the same between specification and SOS&S. The Revision Record above lists the current SOS&S version correcposning the to specific specification revisions within this document.

vii (Rev-1)

Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free or charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 901 WMEC 111-001, Rev G, Shell Expansion FWD 101 Coast Guard Drawing 901 WMEC 111-002, Rev F, Shell Expansion, Aft 182 Coast Guard Drawing 901 WMEC 111-003, Rev H, Shell Expansion, FR 101-182 Coast Guard Drawing 901 WMEC 113-001, Rev E, Tank Top Plating and Framing Fwd FR 101 Coast Guard Drawing 901 WMEC 113-002, Rev A, Tank Top PL and FR Aft 182 Coast Guard Drawing 901 WMEC 113-003, Rev G, Tank Top PL and FR 101-182 Coast Guard Drawing 901 WMEC 114-001, Rev F, Skeg Coast Guard Drawing 901 WMEC 114-002, Rev D, Bilge Keels Coast Guard Drawing 901 WMEC 114-003, Rev C, Shaft Fairwaters and Rope Guards Coast Guard Drawing 901 WMEC 114-005, Rev -, Stern Flap Coast Guard Drawing 901 WMEC 116-001, Rev D, CVK Fwd 101 and Girder Longitudinal 2 Coast Guard Drawing 901 WMEC 116-002, Rev B, CVK Aft 182 Coast Guard Drawing 901 WMEC 116-003, Rev E, CVK Girder L-2 and L-4 Frame 101-182 Coast Guard Drawing 901 WMEC 121-001, Rev D, Longitudinal Tank Bulkheads, Aft 182 Coast Guard Drawing 901 WMEC 122-001, Rev H, Transverse BHDS 12 and 26 Coast Guard Drawing 901 WMEC 122-002, Rev G, Transverse BHDS 47, 78, 82 Coast Guard Drawing 901 WMEC 122-003, Rev G, Transverse BHDS 103-117 Coast Guard Drawing 901 WMEC 122-004, Rev F, Transverse BHDS 165, 169, 151.6 Coast Guard Drawing 901 WMEC 122-005, Rev F, Transverse BHDS 186 and 190 http://www.assistdocs.com/search/search_basic.cfm� http://www.uscg.mil/directives/default.asp� http://www.gpoaccess.gov/� http://www.awspubs.com/index.php� http://www.techstreet.com/� http://www.nfpa.org/� viii (Rev-1)

Coast Guard Drawing 901 WMEC 122-006, Rev F, Transverse BHDS 196, 207, 228 and 242 Coast Guard Drawing 901 WMEC 123-002, Rev D, Chain Locker Bulkheads and Details Coast Guard Drawing 901 WMEC 171-001, Rev J, Main Mast Coast Guard Drawing 901 WMEC 184-010, Rev F, Transducer Foundations & Shell Mods Coast Guard Drawing 901 WMEC 185-009, Rev F, JP5 Pump Room Foundations Coast Guard Drawing 901 WMEC 201-001, Rev T, Engine Room Arrangement Coast Guard Drawing 901 WMEC 233-005, Rev Z, Piping Schematic Fuel Oil System Diagram Coast Guard Drawing 901 WMEC 243-001, Rev K, Shafting Arrangement Coast Guard Drawing 901 WMEC 243-002, Rev G, Stern Tubes, Strut Bearing & Seal Arrangement and

Details Coast Guard Drawing 901 WMEC 243-003, Rev F, Shaft Removal Arrangement Coast Guard Drawing 901 WMEC 243-004, Rev E, Controllable Pitch Propeller Shaft Details Coast Guard Drawing 901 WMEC 243-005, Rev D, Shaft Alignment Analysis & Procedures - Section A-

5, (Suggested Shaft Installation and Alignment Procedure Using Strain Gages), Sheet 233 to 250, Section A-7, (Alternative Alignment Procedure Using Jack-Up Method), Sheet 268 to 275

Coast Guard Drawing 901 WMEC 243-007, Rev D, Shaft Coupling Assemblies Coast Guard Drawing 901 WMEC 243-008, Rev A, Hub & Rudder Removal Pad eye A & D Coast Guard Drawing 901 WMEC 244-001, Rev B, Thrust Bearing Assembly Coast Guard Drawing 901 WMEC 245-001, Rev E, CPCH Propeller Hydraulic System Diagram Coast Guard Drawing 901 WMEC 245-003, Rev E, Propeller Hub Assembly Coast Guard Drawing 901 WMEC 245-004, Rev E, Blade and Palm Coast Guard Drawing 901 WMEC 245-007, Rev B, Special Tools Coast Guard Drawing 901 WMEC 245-008, Rev C, Actuating Unit Coast Guard Drawing 901 WMEC 245-009, Rev L, CPCH Propeller Hydraulic System Diagram Coast Guard Drawing 901 WMEC 256-001, Rev U, Main and Auxiliary Water Cooling Diagrams Coast Guard Drawing 901 WMEC 256-002, Rev L, Main & Aux Sw Cooling Sys A&D Coast Guard Drawing 901 WMEC 256-004, Rev A, Aux Salt Water Mods Coast Guard Drawing 901 WMEC 259-002, Rev K, Diesel Exhaust System Arrangement and Details Coast Guard Drawing 901 WMEC 261-001, Rev K, Fuel Oil Service System Diagram Coast Guard Drawing 901 WMEC 261-002, Rev J, Fuel Oil Service System Arrangement and Details Coast Guard Drawing 901 WMEC 501-002, Rev-J, Aux Machinery Space No. 2 - Arrangement Coast Guard Drawing 901 WMEC 529-001, Rev N, Ballasting & Emergency Bilge Drainage System

Diagram Coast Guard Drawing 901 WMEC 533-003, Rev N, Potable Water Brominator System Diagram Coast Guard Drawing 901 WMEC 533-005, Rev H, H&C Potable Water System Main Deck A&D Coast Guard Drawing 901 WMEC 533-006, Rev H, H&C Potable Water System 01 Level and Above

A&D Coast Guard Drawing 901 WMEC 533-007, Rev J, H&C Potable Water Below Main Deck Coast Guard Drawing 901 WMEC 541-002, Rev-E, Fuel Oil Fill & Transfer IMS – Arrangement and

Details Coast Guard Drawing 901 WMEC 562-004, Rev E, A & B Class Rudder Assembly ix (Rev-1)

Coast Guard Drawing 901 WMEC 562-005, Rev G, A & B Class Rudder Stock And Steering Gear A & D

Coast Guard Drawing 901 WMEC 565-007, Rev H, Fin Stabilizer Variable Assembly Coast Guard Drawing 901 WMEC 565-031, Rev C, Shaft Assembly, w/ Sleeve Fitted NSN 3040-01-104-

Coast Guard Drawing 901 WMEC 581-002, Rev C, Hawse and Chain Pipes Coast Guard Drawing 901 WMEC 801-007, Rev J, General Arrangement – HOLD Coast Guard Drawing 901 WMEC 801-008, Rev B, General Arrangement – DOUBLE BOTTOM Coast Guard Drawing 901 WMEC 801-009, Rev L, Outboard Profile Coast Guard Drawing 901 WMEC 801-010, Rev B, Inboard Profile Coast Guard Drawing 901 WMEC 801-011, Rev E, Equipment Removal Plan Coast Guard Drawing 901 WMEC 801-020, Rev E, Booklets of General Plans Coast Guard Drawing 901 WMEC 801-022, Rev J, Docking Plan Coast Guard Drawing 905 WMEC 111-001, Rev D, Expansion FWD 101 Coast Guard Drawing 905 WMEC 111-002, Rev E, Shell Expansion, Aft 182 Coast Guard Drawing 905 WMEC 111-003, Rev E, Shell Expansion FR 101-182 Coast Guard Drawing 905 WMEC 113-001, Rev C, Tank Top Plating and Framing Fwd FR 101 Coast Guard Drawing 905 WMEC 113-002, Rev A, Tank Top Plating and Framing Aft 182 Coast Guard Drawing 905 WMEC 113-003, Rev F, Tank Top Plating and Framing FR 101-182 Coast Guard Drawing 905 WMEC 114-001, Rev D, Skeg Coast Guard Drawing 905 WMEC 114-002, Rev C, Bilge Keels Coast Guard Drawing 905 WMEC 114-003, Rev B, Shaft Fairwaters and Rope Guards Coast Guard Drawing 905 WMEC 114-004, Rev A, Spray Rail A&D Coast Guard Drawing 905 WMEC 116-001, Rev C, CVK Fwd 101 and Girder Longitudinal 2 Coast Guard Drawing 905 WMEC 116-002, Rev B, CVK Aft 182 Coast Guard Drawing 905 WMEC 116-003, Rev E, CVK Girder L-2 and L-4 Frame 101-182 Coast Guard Drawing 905 WMEC 121-001, Rev B, Longitudinal Tank Bulkheads, Aft 182 Coast Guard Drawing 905 WMEC 122-001, Rev B, Transverse BHDS 12 and 26 Coast Guard Drawing 905 WMEC 122-002, Rev B, Transverse BHDS 47, 78, 82 Coast Guard Drawing 905 WMEC 122-003, Rev D, Transverse BHDS 103-117 Coast Guard Drawing 905 WMEC 122-004, Rev F, Transverse BHDS 165, 169, 151.6 Coast Guard Drawing 905 WMEC 122-005, Rev B, Transverse BHDS 186 and 190 Coast Guard Drawing 905 WMEC 122-006, Rev E, Transverse BHDS 196, 207, 228 and 242 Coast Guard Drawing 905 WMEC 123-002, Rev C, Chain Locker Bulkheads and Details Coast Guard Drawing 905 WMEC 171-001, Rev F, Main Mast Coast Guard Drawing 905 WMEC 184-010, Rev E, Transducer Foundations & Shell Mods Coast Guard Drawing 905 WMEC 185-009, Rev C, JP5 Pump Room Foundations Coast Guard Drawing 905 WMEC 201-001, Rev H, Engine Room Arrangement Coast Guard Drawing 905 WMEC 233-005, Rev A, Prop Diesel Fuel Oil Sys Diag Coast Guard Drawing 905 WMEC 243-001, Rev B, Shafting Arrangement Coast Guard Drawing 905 WMEC 243-002, Rev E, Stern Tubes Strut Brg and Seal Arr and Det x (Rev-1)

Coast Guard Drawing 905 WMEC 243-003, Rev-, Shaft Removal Arrangement Coast Guard Drawing 905 WMEC 243-005, Rev C, Shaft Alignment Analysis and Procedures Coast Guard Drawing 905 WMEC 243-006, Rev B, Shaft Seal Assembly and Details Coast Guard Drawing 905 WMEC 243-008, Rev B, Shaft & Rudder Removal Pad eye A & D Coast Guard Drawing 905 WMEC 243-012, Rev A, Controllable Pitch Propeller Shaft Details Coast Guard Drawing 905 WMEC 244-001, Rev A, Line Shaft Bearing Coast Guard Drawing 905 WMEC 245-001, Rev H, CPCH Propeller Hydraulic System Diagram Coast Guard Drawing 905 WMEC 245-003, Rev C, Propeller Hub Assembly Coast Guard Drawing 905 WMEC 245-004, Rev A, Blade And Palm Coast Guard Drawing 905 WMEC 245-007, Rev B, Special Tools Coast Guard Drawing 905 WMEC 245-008, Rev B, Actuating Unit Coast Guard Drawing 905 WMEC 245-009, Rev C, CPCH Prop Hyd System Power Plant A & D Coast Guard Drawing 905 WMEC 256-001, Rev P, Main and Auxiliary Water Cooling Diagrams Coast Guard Drawing 905 WMEC 256-002, Rev J, Eng Rm Sw Cooling Sys A & D Coast Guard Drawing 905 WMEC 256-004, Rev D, AMS SW Cooling Sys A & D Coast Guard Drawing 905 WMEC 259-002, Rev C, Diesel Exhaust System Arrangement and Details Coast Guard Drawing 905 WMEC 261-001, Rev G, Fuel Oil Service System Diagram Coast Guard Drawing 905 WMEC 261-002, Rev E, Fuel Oil Service System Arrangement and Details Coast Guard Drawing 905 WMEC 501-002, Rev-C, Aux Machinery Space No. 2 - Arrangement Coast Guard Drawing 905 WMEC 529-001, Rev J, Ballasting & Emergency Bilge Drainage System

Diagram Coast Guard Drawing 905 WMEC 533-003, Rev G, Potable Water Brominator System Diagram Coast Guard Drawing 905 WMEC 533-005, Rev B, H&C Potable Water System Main Deck A&D Coast Guard Drawing 905 WMEC 533-006, Rev A, H&C Potable Water System 01 Level and Above

A&D Coast Guard Drawing 905 WMEC 533-007, Rev A, H&C Potable Water Below Main Deck -OMS Coast Guard Drawing 905 WMEC 541-002, Rev-E, Fuel Oil Fill & Transfer IMS – Arrangement and

Details Coast Guard Drawing 905 WMEC 562-001, Rev G, Rudder Coast Guard Drawing 905 WMEC 565-007, Rev H, Fin Stabilizer Mchry Installation A&D Coast Guard Drawing 905 WMEC 565-009, Rev F, Fin Stabilizer Shaft Assembly Coast Guard Drawing 905 WMEC 581-002, Rev B, Hawse and Chain Pipes Coast Guard Drawing 905 WMEC 801-007, Rev E, General Arrangement – HOLD Coast Guard Drawing 905 WMEC 801-008, Rev B, General Arrangement – DOUBLE BOTTOM Coast Guard Drawing 905 WMEC 801-009, Rev J, Outboard Profile Coast Guard Drawing 905 WMEC 801-010, Rev B, Inboard Profile Coast Guard Drawing 905 WMEC 801-022, Rev H, Docking Plan (USCGC SPENCER) Coast Guard Drawing 905 WMEC 801-025, Rev A, Booklet Of General Plans Coast Guard Drawing 905 WMEC 801-033, Rev F, Docking Plan (USCGC SENECA) Coast Guard Drawing 905 WMEC 801-034, Rev F, Docking Plan (USCGC ESCANABA) Coast Guard Drawing 905 WMEC 801-035, Rev F, Docking Plan (USCGC TAHOMA) Coast Guard Drawing 905 WMEC 801-036, Rev F, Docking Plan (USCGC CAMPBELL) xi (Rev-1)

Coast Guard Drawing 905 WMEC 801-037, Rev F, Docking Plan (USCGC THETIS) Coast Guard Drawing 905 WMEC 801-038, Rev G, Docking Plan (USCGC FORWARD) Coast Guard Drawing 905 WMEC 801-039, Rev F, Docking Plan (USCGC LEGARE) Coast Guard Drawing 905 WMEC 801-040, Rev F, Docking Plan (USCGC MOHAWK) Coast Guard Drawing FL 2804-11, Rev D, Visual ID Numeral & Letter for Ships Coast Guard Drawing FL 2804-12, Rev-, U.S.C.G. Emblem Coast Guard Drawing FL 2804-13, Rev G, Visual ID Kit Sched Coast Guard Drawing FL 2804-15, Rev-, Draft Figs Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

COAST GUARD PUBLICATION

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and

Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Jan 2009, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), Jan 2009, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), Jan 2009, Provide

Temporary Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary Hull Accesses Coast Guard Technical Publication (TP) 2698, May 2006, Manufacturer’s Instruction Book-SWBS

Group(s) 242-245, SWBS 244, Section B, Thrust Bearing, Propulsion Shaft Coast Guard Technical Publication (TP) 2699, Mar 2006, Manufacturer’s Instruction Book – SWBS

Group(s) 245 - 270’ WMEC “A” Class Cutters, Technical Manual for the Controllable-Pitch Propeller

Coast Guard Technical Publication (TP) 2718, Oct 2008, SWB 561, Section A, Steering Gear System, and SWBS 562, Section A, Rudderstock Seal Assembly

Coast Guard Technical Publication (TP) 2719, Oct 2009, Manufacturer’s Instruction Book SWBS Group(s) 565, Fin Stabilizer Machinery

Coast Guard Technical Publication (TP) 2816, Mar 1986, SWBS 243, Section B, Technical Manual for Type MA Mechanical Stern Tube Seal

Coast Guard Technical Publication (TP) 2816, Section 244, Technical Manual for Cooper Split Roller Bearings

Coast Guard Technical Publication (TP) 2817, Apr 2008, Manufacturer’s Instruction Book - SWBS Group(s) 242-244, 270’ WMEC “B” Class Cutters, SWBS 245, Section A, Technical Manual for the Controllable-Pitch Propeller

Coast Guard Technical Publication (TP) 2835, Sep 2011, SWBS 561, Section A, Steering Gear System, and SWBS 562, Rudderstock Seal Assembly

Coast Guard Technical Publication (TP) 2837, Feb 2007, Manufacturer’s Instruction Book SWBS Group(s) 565-582, Fin Machinery and Hydraulics Subsystems xii (Rev-1)

Coast Guard Technical Publication TP-2698, SWBS 244, Section B, 270’ WMEC Instruction Book for Main Thrust Bearings

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2006, Recommended Practice for

Nondestructive Testing Personnel Qualification and Certification American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End ASTM International (ASTM) D 4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4174, Re-approved 2005, Standard Practice for Cleaning, Flushing, and

Purification of Petroleum Fluid Hydraulic Systems ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual

Ultrasonic Pulse-Echo Contact Method ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum Commercial Item Description (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting DSN-450 Mark II, Dec 1981, Dual Axis Doppler Sonar Speed Log Instruction Manual Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for

Coding Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning xiii (Rev-1)

MIL-DTL-2845, Rev E, Aug 1999, Propulsion Systems, Boat and Ship; Main Shafting, Propellers, Bearings, Gauges, Special Tools, and Associated Repair Parts; Preservation, Packaging, Packing and Storage of

MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-17672, May 1995, Hydraulic Fluid, Petroleum, Inhibited MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1687, Sep 1994, Thermal Spray Process for Naval Ship Machinery Application MIL-STD-2191, Nov 1992, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main Propulsion Shafting MIL-STD-2199, Oct 1993, Glass Reinforced Plastic Coverings for Propeller Shafting Naval Sea Systems Command (NAVSEA) 0944-LP-005-0010, Propeller Controller Ptch Plant NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No. 5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating xiv (Rev-1)

Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/UNIT)

51 Y **Intermediate Shaft NSN: 2010-01-364-2026 2 ea. 10,000.00 52 Y **Intermediate Shaft NSN: 2010-01-365-3908 2 ea. 10,000.00 55 Y Propeller shaft NSN: 2010-01-135-7065 1 ea. 114,300.00 56 Y **Propeller shaft NSN: 2010-01-135-7065 2 ea. 228,600.00 59 N Overhaul kit NSN: 5330-01-527-0959 2 ea. 12,894.00 59 Y **Stern tube split seal NSN: 5330-01-359-5555 4 ea. 7,763.86 60 N Overhaul kit NSN: 5330-01-527-0959 2 ea. 12,894.00 60 Y **Stern tube split seal NSN: 5330-01-359-5555 4 ea. 7,763.86 65 Y **Thrust shaft NSN: 2010-01-366-0540 1 ea. 17,150.00 65 Y **Shipping pilots N/A 1 set 400.00 66 Y Thrust shaft NSN: 2010-01-366-0540 1 ea. 17,150.00 66 Y Shipping pilots N/A 1 set 400.00

68 N Roller and cage assembly (half) N/A 2 ea. N/A

68 N Inner and outer race (half) N/A 4 ea. N/A

68 N Clamp rings (half) N/A 4 ea. N/A 68 N Half seals (half) N/A 4 ea. N/A

68 N Aluminum triple labyrinth seal N/A N/A N/A

72 N Propeller Strut (Aft) Bearing NSN: 3120-01-189-1087 2 ea. 3,875.00

72 N Propeller Strut (Intermediate) Bearing NSN: 3120-01-189-1088 2 ea. 6,317.00

72 N Stern Tube Bearing NSN: 3120-01-189-1949 2 ea, 12,700.00

73 N Propeller Strut (Aft) Bearing

NSN: 3120-01-189-1087 2 ea. 3,875.00

73 N Propeller Strut (Intermediate) Bearing

NSN: 3120-01-189-1088 2 ea. 6,317.00

73 N Stern Tube Bearing NSN: 3120-01-189-1949 2 ea. 12,700.00 75 N Thrust bearing SKF 29452 or Equivalent 1 ea. N/A 76 N Hub installation kit NSN: 2010-01-470-3258 2 ea. 215.00 76 Y Left hand hub assembly NSN: 2010-01-119-5469 1 ea. 304,313.00 76 Y Right hand hub assembly NSN: 2010-01-118-8538 1 ea. 304,313.00 76 N ***CPP Tool Kit N/A 1 set 20,000.00

N *"Special tools" (see 4.2 (Government-loaned installation tools))

N/A 1 set 1,000.00

Y

**Propeller Blade-LH (Port)

NSN: 2010-01-119-3972 1 Set 40,000.00

Y

**Propeller Blade-RH (Stbd)

NSN: 2010-01-120-2871 1 Set 40,000.00 xv (Rev-1)

76 N O-Ring NSN: 5330-01-120-5229 8 ea. 97.00 76 N O-Ring NSN: 5330-01-118-8529 8 ea. 96.00 76 N Blade Washer NSN: 5310-01-335-4361 48 ea. 112.00 76 N Propeller Blade Bolts, M56 x 3 x 149 (QTY for one (1) hub)

NSN: 5306-01-118-8337 16 14,300.32

76 N Propeller Blade Bolts, M56 x 3 x 136.5 (QTY for one (1) hub)

NSN: 5306-01-119-3607 32 27,454.40

77 N Hub installation kit NSN: 2010-01-470-3258 2 ea. 215.00 77 Y Left hand hub assembly NSN: 2010-01-119-5469 1 ea. 304,313.00 77 Y Right hand hub assembly NSN: 2010-01-118-8538 1 ea. 304,313.00 77 N ***CPP Tool Kit N/A 1 set 20,000.00

N *"Special tools" (see 4.2 (Government-loaned installation tools))

N/A 1 set 1,000.00

Y

**Propeller Blade-LH (Port)

NSN: 2010-01-119-3972 1 Set 40,000.00

Y

**Propeller Blade-RH (Stbd)

NSN: 2010-01-120-2871 1 Set 40,000.00

77 N O-Ring NSN: 5330-01-120-5229 8 ea. 97.00 77 N O-Ring NSN: 5330-01-118-8529 8 ea. 96.00 77 N Blade Washer NSN: 5310-01-335-4361 48 ea. 112.00 77 N Propeller Blade Bolts, M56 x 3 x 149 (QTY for one (1) hub)

NSN: 5306-01-118-8337 16 14,300.32

N

Propeller Blade Bolts, M56 x 3 x 136.5 (QTY for one (1) hub)

NSN: 5306-01-119-3607 32 27,454.40

78 N O.D. Box Inspection Kit NSN: 3010-01470-3519 2 ea. 330.00 78 N Filter NSN: 4330-01-177-4069 12 ea. 92.00 78 Y **Oil Feed Bushing NSN: 3120-12-329-5287 2 ea. 4,811.00 78 N **Ball Bearing NSN: 3110-00-156-6745 2 pr. 46.00 78 N **Bearing Bushing NSN: 2010-01-469-8639 2 ea. 450.00 78 N **Bearing Bushing NSN: 3120-12-198-7607 8 ea. 559.00 78 N **Spool valve assembly NSN: 4820-01-513-2509 2 ea. 100.00 79 N O.D. Box Inspection Kit NSN: 3010-01470-3519 2 ea. 330.00 79 N Filter NSN: 4330-01-177-4069 12 ea. 92.00 79 Y **Oil Feed Bushing NSN: 3120-12-329-5287 2 ea. 4,811.00 79 N **Ball Bearing NSN: 3110-00-156-6745 2 pr. 46.00 79 N **Bearing Bushing NSN: 2010-01-469-8639 2 ea. 450.00 79 N **Bearing Bushing NSN: 3120-12-198-7607 8 ea. 559.00 79 N **Spool valve assembly NSN: 4820-01-513-2509 2 ea. 100.00

80 Y **Propeller Blade-LH (Port)

NSN: 2010-01-119-3972 1 Set 40,000.00

80 Y **Propeller Blade-RH (Stbd)

NSN: 2010-01-120-2871 1 Set 40,000.00

N Propeller Blade Bolts, M56 x 3 x 149 (QTY for one (1) hub)

NSN: 5306-01-118-8337 16 14,300.32

80 N Propeller Blade Bolts, M56 x 3 x 136.5 (QTY for one (1) hub)

NSN: 5306-01-119-3607 32 27,454.40

80 N O-Ring NSN: 5330-01-120-5229 8 ea. 97.00 xvi (Rev-1)

80 N O-Ring NSN: 5330-01-118-8529 8 ea. 96.00 80 N Blade Washer NSN: 5310-01-335-4361 48 ea. 112.00 80 N O.D. Box Inspection Kit NSN: 3010-01470-3519 2 ea. 330.00 80 N Filter NSN: 4330-01-177-4069 12 ea. 92.00 80 Y **Oil Feed Bushing NSN: 3120-12-329-5287 2 ea. 4,811.00 80 N **Ball Bearing NSN: 3110-00-156-6745 2 pr. 46.00 80 N **Bearing Bushing NSN: 2010-01-469-8639 2 ea. 450.00 80 N **Bearing Bushing NSN: 3120-12-198-7607 8 ea. 559.00 80 N **Spool valve assembly NSN: 4820-01-513-2509 2 ea. 100.00

81 Y **Propeller Blade-LH (Port)

NSN: 2010-01-119-3972 1 Set 40,000.00

Y

**Propeller Blade-RH (Stbd)

NSN: 2010-01-120-2871 1 Set 40,000.00

81 N Propeller Blade Bolts, M56 x 3 x 149 (QTY for one (1) hub)

NSN: 5306-01-118-8337 16 14,300.32

N

Propeller Blade Bolts, M56 x 3 x 136.5 (QTY for one (1) hub)

NSN: 5306-01-119-3607 32 27,454.40

81 N O-Ring NSN: 5330-01-120-5229 8 ea. 97.00 81 N O-Ring NSN: 5330-01-118-8529 8 ea. 96.00 81 N Blade Washer NSN: 5310-01-335-4361 48 ea. 112.00 81 N O.D. Box Inspection Kit NSN: 3010-01470-3519 2 ea. 330.00 81 N Filter NSN: 4330-01-177-4069 12 ea. 92.00 81 Y **Oil Feed Bushing NSN: 3120-12-329-5287 2 ea. 4,811.00 81 N **Ball Bearing NSN: 3110-00-156-6745 2 pr. 46.00 81 N **Bearing Bushing NSN: 2010-01-469-8639 2 ea. 450.00 81 N **Bearing Bushing NSN: 3120-12-198-7607 8 ea. 559.00 81 N **Spool valve assembly NSN: 4820-01-513-2509 2 ea. 100.00

84 N *** Fathometer transducer, shallow water, 50-200 kHz

NSN: 5845-01-470-2500 1 ea. 148.92

84 Y *** Fathometer transducer, deep water, 28 kHz

NSN: 5845-01-496-9770 1 ea. 6,834.47

85 Y ***DSN 450 Mark II Dual Axis Doppler Sonar Speed Log

NSN: 5845-01-130-3490 1 ea. 15,509.00

85 N ***Gate Valve and Installation Kit

PN: 939053-1 1 ea. 1,925.00

95 Y **Rudder Assembly NSN: 2040-01-486-0550 2 ea. 182,000.00 95 N **Upper Bearing NSN: 3110-01-121-8032 2 ea. 3,910.00 95 N **Rudder Stock Sleeve NSN: 2040-01-F91-0187 2 ea. 4,269.00 95 N John Crane Seal kit NSN: 5330-01-527-0778 2 ea. 5,955.00

95 N **Thordon Lower Bearing (SXL 20.7" X 17.5" X 14)

PN: F546150102 2 ea. 1,000.00

96 Y **Rudder Assembly NSN: 2040-01-486-0550 2 ea. 182,000.00 96 N **Upper Bearing NSN: 3110-01-121-8032 2 ea. 3,910.00 96 N **Rudder Stock Sleeve NSN: 2040-01-F91-0187 2 ea. 4,269.00 96 N John Crane Seal kit NSN: 5330-01-527-0778 2 ea. 5,955.00

96 N **Thordon Lower Bearing (SXL 20.7" X 17.5" X 14)

PN: F546150102 2 ea. 1,000.00 xvii (Rev-1)

97 N **Rudder Stock Sleeve NSN: 2040-01-F91-0187 2 ea. 4,269.00

N **Thordon Lower

Bearing (SXL 20.7" X 17.5" X 14)

PN: F546150102 2 ea. 1,000.00

98 N **Rudder Stock Sleeve NSN: 2040-01-F91-0187 2 ea. 4,269.00

N **Thordon Lower

Bearing (SXL 20.7" X 17.5" X 14)

PN: F546150102 2 ea. 1,000.00

99 N Fin Shaft Sleeve NSN: 3120-01-352-5139 2 ea. 2,265.00 100 N Fin Shaft Sleeve NSN: 3120-01-352-5139 2 ea. 2,265.00 101 N Seal PN: 17855H1L5 4 ea. 152.00 101 N O-Rings PN: MS9021-381 4 ea. 3.00 101 N Packing NSN: 5330-00-902-5505 2 Roll 177.00 101 N Packing NSN: 5330-00-527-7496 16 FT 5.00 101 N Thordon Bearing Set

Assembly PN: TG-13886 OPTION 3 2 ea. 6,200.00

101 N Inflatable Seal NSN: 5330-01-103-6518 2 ea. 689.00 101 Y **Roller Bearing NSN: 3110-00-155-9065 2 ea. 1,800 101 N Preformed packing NSN: 5331-01-306-4879 2 ea. 15.00 101 N O-ring MS9021-359 2 ea, 90.00 101 N O-ring MS9021-377 2 ea. 156.00 101 N Seal, Plain PN: 17444H1L5 4 ea. 60.00 101 N **Seal Retainer NSN: 5330-01-382-7103 2 ea. 228.00 101 N Lantern Rings MSN: 4320-01-377-2106 2 ea. 1,167.00 101 N **Seal Housing NSN: 5330-01-382-9160 2 ea. 1,622.00 101 N **Tiller pin NSN: 5315-01-419-1523 4 ea. 1,000.00 101 N **Hydraulic Cylinder NSN: 3040-01-103-6565 4 ea. 4,426.57 101 Y **Fin Stock with sleeves NSN: 3040-01-104-5121 2 ea. 16,109.00 101 Y **Threaded-end rod PN: 1857336 2 ea. 400.00 101 Y *Fin Removal Tools NSN: 5180-01-F10-1826 1 set 15,000.00 102 N Seal PN: 17855H1L5 4 ea. 152.00 102 N O-Rings PN: MS9021-381 4 ea. 3.00 102 N Packing NSN: 5330-00-902-5505 2 Roll 177.00 102 N Packing NSN: 5330-00-527-7496 16 FT 5.00 102 N Thordon Bearing Set

Assembly PN: TG-13886 OPTION 3 2 ea. 6,200.00

102 N Inflatable Seal NSN: 5330-01-103-6518 2 ea. 689.00 102 Y **Roller Bearing NSN: 3110-00-155-9065 2 ea. 1,800 102 N Preformed packing NSN: 5331-01-306-4879 2 ea. 15.00 102 N O-ring MS9021-359 2 ea, 90.00 102 N O-ring MS9021-377 2 ea. 156.00 102 N Seal, Plain PN: 17444H1L5 4 ea. 60.00 102 N **Seal Retainer NSN: 5330-01-382-7103 2 ea. 228.00 102 N Lantern Rings MSN: 4320-01-377-2106 2 ea. 1,167.00 102 N **Seal Housing NSN: 5330-01-382-9160 2 ea. 1,622.00 102 N **Tiller pin NSN: 5315-01-419-1523 4 ea. 1,000.00 102 N **Hydraulic Cylinder NSN: 3040-01-103-6565 4 ea. 4,426.57 102 Y **Fin Stock with sleeves NSN: 3040-01-104-5121 2 ea. 16,109.00 102 Y **Threaded-end rod PN: 1857336 2 ea. 400.00 102 Y *Fin Removal Tools NSN: 5180-01-F10-1826 1 set 15,000.00 104 Y *Transducer Cover Plate N/A 4 ea. 50.00 105 Y *Transducer Cover Plate N/A 4 ea. 50.00 xviii (Rev-1)

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xix (Rev-1)

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph

3.2.6.5 (Inspection report particulars)):

Work Item Title 2 Hull Plating (U/W Body), Ultrasonic Testing 14 Bilge (Machinery Space), Preserve “Partial” 15 Bilge (Non-Machinery Space), Preserve “Partial” 16 Appendages (U/W), Leak Test 43 Voids (Non-Accessible), Leak Test 49 Propulsion Intermediate Shafts, Inspect In-Place, (“A-Class”) 50 Propulsion Intermediate Shafts, Inspect In-Place, (“B-Class”) 51 Propulsion Intermediate Shafts; Renew, (“A-Class”) 52 Propulsion Intermediate Shafts, Renew, (“B-Class”) 55 Propulsion Propeller Shaft, Renew, (“A-Class”) 56 Propulsion Propeller Shaft, Renew, (“B-Class”) 57 Propulsion Propeller Shafts; Inspect In-Place, (“A-Class”) 58 Propulsion Propeller Shafts, Inspect In-Place, (“B-Class”) 65 Propulsion Thrust Shaft, Remove, Inspect, and Reinstall, (“A-Class”) 66 Propulsion Thrust Shaft, Renew, (“A-Class”) 67 Propulsion Thrust Shafts, Inspect In-Place, (“A-Class”) 68 Line Shaft (Pedestal) Bearing, Renew, (“B-Class”) 70 Propulsion Shaft Bearings (External), Check Clearances, (“A-Class”) 71 Propulsion Shaft Bearings (External), Check Clearances, (“B-Class”) 72 Propulsion Shaft Bearings (External), Renew, (“A-Class”) 73 Propulsion Shaft Bearings (External), Renew, (“B-Class”) 75 Thrust Bearing, Renew, (“A-Class”) 76 Controllable Pitch Propeller Hub Assembly, Renew, (“A-Class”) 77 Controllable Pitch Propeller Hub Assembly, Renew, (“B-Class”) 78 Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service (“A-Class”) 79 Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service (“B-Class”) 80 Controllable Pitch Propeller (CPP) Syetem, Inspect and Service, (“A-Class”) 81 Controllable Pitch Propeller (CPP) Syetem, Inspect and Service, (“B-Class”) 82 Controllable Pitch Propeller (CPP), Clean and Inspect (“A-Class”) 83 Controllable Pitch Propeller (CPP), Clean and Inspect (“B-Class”) 95 Rudder Assembly, Remove, Inspect and Reinstall, (“A-Class”) 96 Rudder Assembly, Remove, Inspect and Reinstall, (“B-Class”) 97 Rudder Stock Bearings, Check Clearances (“A-Class”) 98 Rudder Stock Bearings, Check Clearances (“B-Class”) 101 Fin Stabilizers, General Overhaul, (“A-Class”) 102 Fin Stabilizers, General Overhaul, (“B-Class”) xx (Rev-1)

Principal Characteristics

270' WMEC (“A-Class”)

PHYSICAL CHARACTERISTICS

Length Overall 270' 0" Depth 33' 3" Maximum Beam 37' 9-3/8" Frame Spacing 1' 0" Full Load Draft 13.85' Full Load Displacement 1825.64 long tons Shore Tie Voltage Requirements 450 vac, 400A, 3 phase cables

MACHINERY CHARACTERISTICS

Number of Propellers 2 Number of Blades 4 Diameter of Propeller 9' Pitch Controllable

RPM 260

Shaft Diameter 10.55" at exit of hull

270' WMEC (“B-Class”)

PHYSICAL CHARACTERISTICS

Length Overall 270' 0" Depth 33' 3" Maximum Beam 38' 5/8" Frame Spacing 1' 0" Full Load Draft 13.85' Full Load Displacement 1825.64 long tons Shore Tie Voltage Requirements 450 vac, 400A, 3 phase cables

MACHINERY CHARACTERISTICS

Number of Propellers 2 Number of Blades 4

Diameter of Propeller 9' Pitch Controllable

RPM 260

Shaft Diameter 10.55" at exit of hull xxi (Rev-1)

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1 (Rev-1)

00000_0310_FLT

REC_0000_FLT_ Commercial Project @ Contractor’ Facility (1209)

General Requirements

1. SCOPE

1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials

Safety Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.1.1 Interferences. The contractor shall be aware that the scope of work pertaining to each work item herein references known intereferences to the extent practable. Any additional work required for interference removal and reinstallation shall addressed on the Schedule of Supplies and Services (Schedule B) for individual Task Orders as applicable.

3.1.2 Cutter class applicability. The contractor shall be aware that work items herein may pertain to a specific vessel class (“A-Class” or “B-Class”) or to a unique hull number. Where work items do not specify a specific cutter class or unique hull number, the work item is applicable to all WMEC 270 vessels. A listing of WMEC 270 vessels by name, hull #, and class is shown in Table 1 as follows:

Table 1 – WMEC 270 Vessels

CUTTER NAME HULL # CLASS HOMEPORT

BEAR 901 A Portsmouth, VA TAMPA 902 A Portsmouth, VA HARRIET LANE 903 A Portsmouth, VA NORTHLAND 904 A Portsmouth, VA SPENCER 905 B Boston, MA SENECA 906 B Boston, MA ESCANABA 907 B Boston, MA TAHOMA 908 B Kittery, ME CAMPBELL 909 B Kittery, ME THETIS 910 B Key West, FL FORWARD 911 B Portsmouth, VA LEGARE 912 B Portsmouth, VA MOHAWK 913 B Key West, FL

3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.

3.3 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.4 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.4.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.4.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.4.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW

TSDF.

3.4.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

4. NOTES

4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may be accessed at the following URL address: http://www.uscg.mil/directives/cim.asp http://www.uscg.mil/directives/cim.asp�

3 (Rev-1)

4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title:

Specific Area Being Preserved: ___________________________________________________________

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with COMDTINST M10360.3, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile (1.5-3.5 mils for abrasive-blasted steel surfaces; 1.0 mil (minimum) for power-tool cleaned surfaces; 1.0-1.5 mils for abrasive-blasted aluminum surfaces); and 1.5 –2.5 for surfaces to be coated w/single coat of inorganic zinc). Conduct 5 sets of 3 readings for the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Measure soluble salt conductivity (5 measurements per 1000 sqft) – maximum threshold: 70 microsiemens/cm for non-submerged surfaces and 30 microsiemens/cm for submerged surfaces.

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify…