Attachment_2_GCS_Conversion_Proof_of_Concept_and_List_of_Materials.pdf

Attachment 2 GCS Conversion Proof of Concept and List of Materials, 16 pages, Dated: 24 Oct 2014

Part Number Part Description

(Items listed will be needed per conversion) Manufacturer /

Vendor Qty

44165 Flat Bar, 1/4" x 1-1/2" x 3 Lowes 4 44610 Threaded Rod, 1/2"-13 x72 Lowes 4 6ALY4 U-Channel, AI 6063, 1"x2"x8' Grainger 2 108395 Drop-In Anchors, 1/2" Lowes 10

438307 Lock Washers, 1/2" SAE Split, 20 ct Lowes 1

492026 Washer, Flat, 1/2"x1", 24ct Lowes 1 41239 Nut, 1/2"-13, 25ct Lowes 2 44584 1/4"-20x6' All Thread Rod Lowes 3 69886 1/4"-20x3' All Threaded Rod Lowes 4 69913 1/2"x3' Steel Tube Lowes 2

550631 3/8"-16x1" Flat Head Screw, 2ct Lowes 4

438971 Lock Washers, 3/8" SAE Split, 100ct Lowes 1

454846 Washer, Flat, 3/8" SAE, 100ct Lowes 1 43570 Nut, 3/8"-16, 25ct Lowes 1

135613 Bolt, 1/4"-20x1-1/2", Zinc, 4ct Lowes 6 67847 Washer, Flat, 1/4", 100ct Lowes 1 67814 Nut, 1/4"-20, 100ct Lowes 1

443064 Vinyl Tubing, 3/8"x1/4"x20' Lowes 1 NA 3" Purlin, 82-1/2" Hughes (Portales) 1 NA Metal Stock, Angle, Box Steel Hughes (Portales) 2

Rack System Floor Mount Bracket MetalsDepot 2

NA Beige Paint, spray Burns Hardware 4 796170 Paint, Black Burns Hardware 5 292609 Cable Ties, 8" (500) Lowes 1 292608 Cable Ties, 11" (300) Lowes 2 76328 Cable Ties, 4" (100) Lowes 5

1002MC 1002MC Gigabit Industrial Media Converter N-Tron 5

NA Shipping for N-Tron Shipping 1

AR7740 Integral Raised Floor Grommets (qty 10) APC 1

3THX1 Label, Brady, RED Grainger 5 3THW9 Label, Brady, YEL Grainger 5 4VR47 Label, Brady, WHT Grainger 10 52592 5/8"X6" Hammer Drill Bit Lowes 2

108614 3/16"X1-3/4" Concrete Saw Lowes 2 315907 5/32"X7" SDS Drill Bit Lowes 1 315687 3"X3" L-Bracket, 4pk Lowes 2 144225 5/8"X6" Hammer Drill Bit Lowes 1

21441 12" Bi-Metal Hack Saw Blade, 2pk Lowes 1

300055 Punch Set, 6pc Lowes 1 90449 10-12" Hacksaw Handle 2/ Blade Lowes 1 5JLD8 velcro, 3/4 inch sticky back granger 2 5JLE2 Cable management Velcro granger 4

NA Screw, 1/4-20 x 1 -1/4 Fastenal 4 NA Screw, 5/16"-18 Fastenal 8 NA Bit, Cobalt, 1/2" Fastenal 4

Expanded Timetable/Task List

Proof of Concept

PRIOR TO ARRIVAL

Task/Reference T.O.(1Q-1(M)B-2-2)

Task IMDS/ Forms

Complete Open IMDS jobs against GCS for all required tasks during conversion.

Print updated 781A’s for A5031.

Print IMDS screen #810 on GCS. This document will be used to inventory LRUs as they are being removed and replaced in the system.

N/A

ARRIVAL

Task/Reference T.O.(1Q-1(M)B-2-2)

Task IMDS/ Forms

Complete The team arrives on site. N/A Coordinate with 27 SOW for access to facilities, GCS location, tools/equipment, and vehicles N/A If required, position GCS in hangar to provide access for removal of all required walls.

Inspect A5031 to identify any deviations in GCS configuration, unforeseen trouble spots, or impacts to the conversion time table not previously annotated.

N/A

Prep GCS for disassembly. Remove rolling chairs. Secure retracting keyboard desk/storage drawers.

Remove whiteboards, manuals, and all periphery items (trash cans, cup holders, etc).

N/A

Para 4.73.4.2, Para 4.77.7.2, Para 4.76.3.2

Remove/Tag(annotate origin) all HDD’s from MFW’s, VME’s, Server and DVR/VDVR’s. Give HDD’s to 27 SOW for securing.

SECTION 1

T.O.(1Q-1(M)B-2- 2)

Task IMDS/ Forms

Complete This week marks the beginning of the conversion process. Each step of the process will be documented via digital camera, Microsoft Visio, and a daily log maintained by the Team Lead.

Para 2.8 If still attached, remove 4 FDECU plenums and install shipping panel covers, if available. If not available, install bolts to prevent loss.

Para 4.75.1.2 Remove the Pilot/Sensor Seats. Secure for transportation. NOTE: If distance from Seats to PPO rack unknown, verify measurements prior to removal.

Para 4.74.1.2 Remove Center Console Assembly with Floor plate. Secure for transportation. NOTE: If distance from plate to PPO rack unknown, verify measurements.

Para 4.72.5.1.2 Remove Pilot 4 Port Secure KVM Switch with keyboard. Secure assembly for transportation.

Para 4.72.5.1.2 Remove Sensor 4 Port Secure KVM Switch with keyboard. Secure assembly for transportation.

Remove Carpeting. Store until shelter reassembly.

Para 4.71.13 Remove all required walls to facilitate access to and removal of the MFW, Auxiliary and PSO racks.

Store out of way until reassembly.

Inspect MFW/Aux racks, LRUs, wire harnesses, fiber optic and data cables, power cables, and other assemblies for deviations, trouble spots, or impacts to the conversion time table not previously annotated. N/A

Label/Verify all wire harnesses, fiber optic and data cables, power cables, and all connections in, underneath, around, and between MFW and Auxiliary racks. N/A

MFW 3/MFW 2 REMOVAL

NOTE: Double check all labelling as LRU’s are being removed, and harnesses disconnected

MFW 3

I.A.W. each LRU R/R procedure, General Maintenance, T.O. 1- 1A-14 Installation and Repair Practices, Aircraft E&E Wiring

On MFW #3, disconnect and relocate wire harnesses, fiber optic, power and data cables. Cables that are exiting rack, secure underneath flooring for protection. Secure/protect all internal cabling.

N/A

Para 4.77.2.2 Remove Dual Liquid Crystal Display Door Assembly. Secure assembly for transportation.

Para 4.77.3.2 Remove MFW computer. Secure assembly for transportation.

Para 4.81.1.2 Remove CX-1500 Cell Exchange. Secure assembly for transportation.

Para 4.81.2.2 Remove Cell Exchange Fan. Secure assembly for transportation.

Remove HD Decoder UPA86042-1. Secure for transportation.

Remove HD Decoder UPA86042-2. Secure for transportation.

Para 4.74.2.2.2 OPTIONAL: Remove CAP. Secure assem bly for transportation.

Para 4.77.1.2 Remove 1.1 kVA UPS. Secure assembly f prevent damage to the unit.

or transportation. If new style UPS is used, remove fuse F1 to

Unbolt MFW #3 rack from the shelter mounts. N/A I.A.W. each LRU R/R On MFW #2, disconnect and relocate wire procedure, General exiting rack, secure underneath flooring fo Maintenance, T.O. 1- 1A-14 Installation and Repair Practices, Aircraft E & E Wiring harnesses, fiber optic, power and data cables. Cables that are r protection. Secure/protect all internal cabling.

Para 4.77.2.2 Remove Dual Liquid Crystal Display Doo r Assembly. Secure assembly for transportation.

Para 4.79.2.2 Remove SLMA. Secure assembly for transportation.

Para 4.77.3.2 Remove MFW Computer. Secure assembl y for transportation.

Para 4.79.3.2 Remove Video Decoder. Secure assembly for transportation.

Remove “Spare” Input Panel. Secure assembly for transportation.

OPTIONAL: Remove MFW KVM/Video Equipment Shelf. Secure assembly for transportation.

Para 4.74.2.2.2 OPTIONAL: Remove CAP. Secure assem bly for transportation.

Remove GDT/PPSL Fiber Converter. Secure assembly for transportation.

Para 4.79.4.2 Remove NTP Server. Secure assembly for transportation.

Para 4.79.5.2 Remove SLMA Fiber Converter Tray. Secure assembly for transportation.

Para 4.77.1.2 Remove 1.1 kVA UPS. Secure assembly f prevent damage to the unit.

or transportation. If new style UPS is used, remove fuse F1 to

Para 4.77.11.2 Remove 2.4 kVA UPS. Secure assembly f or transportation.

Para 4.77.12.2 Remove External Battery Assembly. Secur e assembly for transportation.

Unbolt MFW 2 rack from the shelter mounts.

If possible, remove MFW 3 and MFW 2 racks as a pair. Otherwise, disassemble connecting studs between racks and remove individually. NOTE: If separating, disconnect/secure any cabling going between racks.

Transport MFW 3/MFW 2 racks, LRUs, c hairs, and Center Console to fixed facility. N/A

SECTION 2

T.O.(1Q-1(M)B-2- 2)

Task IMDS/ Forms

Complete

MFW 3/MFW 2 INSTALLATION

Mount MFW 3/2 racks on risers. N/A If separated racks, install connecting studs to secure racks together.

Secure racks to floor using metal L brackets to prevent movement or tipping. N/A

MFW 3

Para 4.77.1.3 Install 1.1 kVA UPS. If new style UPS is used, replace fuse F1 AFTER power is energized.

Para 4.74.2.2.3 OPTIONAL: If the CAP was removed, install it now.

Install HD Decoder UPA86042-2.

Install HD Decoder UPA86042-1.

Para 4.81.1.3 Install CX-1500 Cell Exchange.

Para 4.77.3.3 Install MFW computer.

Para 4.77.2.3 Install Dual Liquid Crystal Display Door Assembly.

MFW2

Para 4.77.12.3 Install External Battery Assembly.

Para 4.77.11.3 Install 2.4 kVA UPS.

Para 4.77.1.3 Install 1.1 kVA UPS. If new style UPS is used, replace fuse F1 AFTER power is energized.

Para 4.79.5.3 Install SLMA Fiber Converter Tray.

Para 4.79.4.3 Install NTP Server.

Install GDT/PPSL Fiber Converter.

Para 4.74.2.2.3 OPTIONAL: If the CAP was removed, install it now.

OPTIONAL: If the MFW KVM/Video Equipment Shelf was removed, install it now.

Install “Spare” Input Panel. Secure assembly for transportation.

Para 4.79.3.3 Install Video Decoder.

Para 4.77.3.3 Install MFW computer.

Para 4.79.2.3 Install SLMA.

Para 4.77.2.3 Install Dual Liquid Crystal Display Door Assembly.

MFW 1/AUXILIARY REMOVAL

NOTE: Double check all labelling as LRU’s are being removed, and harnesses disconnected

MFW 1

Double check all cable labels. N/A On MFW #1, disconnect and relocate wire harnesses, fiber optic, power and data cables. Cables that are exiting rack, secure underneath flooring for protection. Secure/protect all internal cabling. N/A

Para 4.77.2.2 Remove Dual Liquid Crystal Display Door Assembly. Secure assembly for transportation.

Para 4.78.1.2 Remove 16x8 Video Matrix. Secure assembly for transportation.

Para 4.78.2.2 Remove 32x32 Video Switch. Secure assembly for transportation.

Para 4.78.3.2 Remove 32x32 Video Switch Power Supply Chassis. Secure assembly for transportation.

Para 4.78.5.2 Remove Port Server. Secure assembly for transportation.

Para 4.78.6.2 Remove ESD Encoder. Secure assembly for transportation.

Para 4.77.3.2 Remove MFW computer. Secure assembly for transportation.

Para 4.78.7.2 Remove ESD Decoder. Secure assembly for transportation.

Para 4.78.8.2 Remove Intercom A/B Switch Assembly. Secure assembly for transportation.

Remove “Spare” Input Panel. Secure assembly for transportation.

Para 4.74.2.2.2 OPTIONAL: Remove CAP. Secure assembly for transportation.

OPTIONAL: Remove MFW KVM/Video Equipment Shelf. Secure assembly for transportation.

Para 4.78.10.2 Remove Printer. Secure assembly for transportation.

Para 4.77.1.2 Remove 1.1 kVA UPS. Secure assembly for transportation. If new style UPS is used, remove fuse F1 to prevent damage to the unit.

Para 4.77.11.2 Remove 2.4 kVA UPS. Secure assembly for transportation.

Para 4.77.12.2 Remove External Battery Assembly. Secure assembly for transportation.

Unbolt the MFW 1 rack from the shelter mounts. N/A

AUXILIARY

I.A.W. each LRU R/R procedure, General Maintenance, and T.O.

1-1A-14 Installation and Repair Practices, Aircraft E & E Wiring

On Auxiliary Rack, disconnect and relocate wire harnesses, fiber optic, power and data cables. Cables that are exiting rack, secure underneath flooring for protection. Secure/protect all internal cabling.

N/A

Local HD Users Guide Remove HD Router (UPA84559-1).

Remove BLOS A/B switch assembly.

Para 4.79.2.2 Remove Network Attached Server. Secure assembly for transportation.

Para 4.76.4.2 Remove Media Server. Secure assembly for transporta tion.

Remove Thinklogicals. Secure assemblies for transportation.

Remove FM202. Secure assemblies for transportation.

Para 4.74.2.2.2 OPTIONAL: Remove CAP. Secure assembly for trans portation.

Para 4.77.1.2 Remove 1.1 kVA UPS. Secure assembly for transportation. If new style UPS is used, remove fuse F1 to prevent damage to the unit.

Unbolt the Auxiliary rack from the shelter mounts. Re move Auxiliary rack from GCS. N/A If possible, remove MFW 1 and Auxiliary racks as a pair. Otherwise, disassemble connecting studs between racks and remove individually. NOTE: If separating, disconnect/secure any cabling going between racks. N/A Transport MFW 1/Auxiliary racks and LRUs to fixed facility.

SECTION 3

Task/Reference T.O.(1Q-1(M)B-2-2) Task IMDS/

Forms Complete

MFW 1/AUXILIARY INSTALLATION

Mount MFW 1/Auxiliary racks on rise rs. N/A If separated racks, install connecting studs to secure racks together.

Secure racks to floor using metal L brackets to prevent movement or tipping. N/A

MFW 1

Para 4.77.12.3 Install External Battery Assembly.

Para 4.77.11.3 Install 2.4 kVA UPS.

Para 4.77.1.3 Install 1.1 kVA UPS. If new style UPS is used, replace fuse F1 AFTER power is energized.

Para 4.78.10.3 Install Printer.

OPTIONAL: If the MFW KVM/Video Equipment Shelf was removed, install it now.

Para 4.74.2.2.3 OPTIONAL: If the CAP was removed , install it now.

Install “Spare” Input Panel.

Para 4.78.8.3 Install Intercom A/B Switch Assembly.

Para 4.78.7.3 Install ESD Decoder.

Para 4.77.3.3 Install MFW computer.

Para 4.78.6.3 Install ESD Encoder.

Para 4.78.5.3 Install Port Server.

Para 4.78.3.3 Install 32x32 Video Switch Power Supply Chassis.

Para 4.78.2.3 Install 32x32 Video Switch.

Para 4.78.1.3 Install 16x8 Video Matrix.

Para 4.77.2.3 Install Dual Liquid Crystal Display Door Assembly.

AUXILIARY

Para 4.77.1.3 Install 1.1 kVA UPS. If new style UPS is used, replace fuse F1 AFTER power is energized.

Para 4.74.2.2.3 OPTIONAL: If the CAP was removed , install it now.

Install FM202.

Install Thinklogicals.

Para 4.76.4.3 Install Media Server.

Install Network Attached Server.

Local HD Users Guide Install HD Router (UPA84559-1).

Install BLOS A/B switch assembly.

NOTE: Install cable tray/trough in fixed facility if requires installation prior to PPO Rack being relocated

PPO RACK REMOVAL

Double check all labelling as LRU’s are being removed, and harnesses disconnected PPO RACK Para 4.72.4.2 Label cables. Remove Auxiliary Display #1. Secure assembly for transportation Para 4.72.4.2 Label cables. Remove Auxiliary Display #2. Secure assembly for transportation Para 4.72.4.2 Label cables. Remove Auxiliary Display #3. Secure assembly for transportation Para 4.72.4.2 Label cables. Remove Auxiliary Display #4. Secure assembly for transportation Para 4.72.4.2 Label cables. Remove Auxiliary Display #5. Secure assembly for transportation Para 4.72.4.2 Label cables. Remove Auxiliary Display #6. Secure assembly for transportation

PILOT

Para 4.72.5.1.2 Label cables. Remove Pilot 4 Port Secure KVM Switch. Secure assembly for transportation.

Label cables. Remove Pilot Dashboard Dual Keyboard Assembly. Secure assembly for transportation.

Para 4.72.6.2 Label cables. Remove Pilot Control Console Assembly. Secure assembly for transportation.

Local HD Users Guide Label cables. Remove Pilot HD Monitor. Secure assembly for transportation.

Para 4.72.1.2 Label cables. Remove Pilot Tracker/Head-up Display Assembly. Secure assembly for transportation.

Para 4.72.28.2 Label cables. Remove Pilot VSC900 Video Scan Converter.

Para 4.72.18.2 Label cables. Remove Pilot Foot Pedal Assembly. Secure assembly for transportation.

Para 4.72.25.2 Label cables. Remove Pilot KVM Extender tray. Secure assembly for transportation.

Per Required Publications

On Pilot Rack, disconnect and relocate remaining wire harnesses, fiber optic, power and data cables. Cables that are exiting rack, secure underneath flooring for protection. Secure/protect all internal cabling.

Unbolt the Pilot Rack from the shelter mounts.

SENSOR

Para 4.72.5.1.2 Label cables. Remove Sensor 4 Port Secure KVM Switch. Secure assembly for transportation.

Label cables. Remove Sensor Dashboard Dual Keyboard Assembly. Secure assembly for transportation.

Para 4.72.6.2 Label cables. Remove Sensor Control Console Assembly. Secure assembly for transportation.

Label cables. Remove Sensor HD Monitor. Secure assembly for transportation.

Para 4.72.1.2 Label cables. Remove Sensor Tracker/Head-up Display Assembly. Secure assembly for transportation.

Para 4.72.24.2 Label cables. Remove ARC-210 Power Supply. Secure assembly for transportation.

Para 4.72.28.2 Label cables. Remove Sensor VSC900 Video Scan Converter.

Para 4.72.18.2 Label cables. Remove Sensor Foot Pedal Assembly. Secure assembly for transportation.

Para 4.72.25.2 Label cables. Remove Sen sor KVM Extender tray. Secure assembly for transportation.

Para 4.2.23.2 Label cables. Remove AR C-210 R/T Assemblies. Secure assemblies for transportation.

I.A.W. each LRU R/R On Sensor Rack, disconnect and relocate remaining wire harnesses, fiber optic, power and data cables.

procedure, General Cables that are exiting rack, secure underneath flooring for protection. Secure/protect all internal cabling.

Maintenance, and T.O.

1-1A-14 Installation and Repair Practices, Aircraft E & E Wiring

Unbolt the Pilot Rack from the shelter mounts.

CENTER

Para 4.73.1.2 Label cables. Remove Power Distribution Panel Assembly. Secure assembly for transportation.

Para 4.73.3.2 Label cables. Remove PSO1 VME Processor Assembly. Secure assembly for transportation.

Para 4.73.3.2 Label cables. Remove PSO2 VME Processor Assembly. Secure assembly for transportation.

Para 4.73.10.2 Label cables. Remove Auxiliary Control Panel Assembly. Secure assembly for transportation.

Para 4.73.12.2 Label cables. Remove DV R Controller PSO 1. Secure assembly for transportation.

Para 4.73.12.2 Label cables. Remove DV R Controller PSO 2. Secure assembly for transportation.

Para 4.73.12.2 Label cables. Remove VD VR Controller PSO 1. Secure assembly for transportation.

Para 4.73.12.2 Label cables. Remove VD VR Controller PSO 2. Secure assembly for transportation.

Para 4.73.13.2 Label cables. Remove Weather Monitor. Secure assembly for transportation.

Para 4.73.14.2 Label cables. Remove DV R PSO 1. Secure assembly for transportation.

Para 4.73.14.2 Label cables. Remove DV R PSO 2. Secure assembly for transportation.

Para 4.73.14.2 Label cables. Remove VD VR PSO 1. Secure assembly for transportation.

Para 4.73.14.2 Label cables. Remove VD VR PSO 1. Secure assembly for transportation.

Para 4.73.15.2 Label cables. Remove Eth ernet Switch. Secure assembly for transportation.

Para 4.73.16.2 Label cables. Remove Inte rface Control Unit with 2 mounting plates. Secure assembly for transportation.

Para 4.73.17.2 Label cables. Remove Inte rphone Stations with 3 mounting plates. Secure assembly for transportation.

Unbolt the Center Equipm ent rack from the flooring. N/A Label cables. Disconnect, bundle, and secure I/O panel cabling inside the racks.

Remove I/O Panels Transport LRUs and hardware to fixed facility.

SECTION 4

Task/Reference T.O.(1Q-1(M)B-2-2) Task IMDS/

Forms Complete

PPO RACK REMOVAL (CONTINUED)

Remove center floorboards to gain access to main cab le trunk to MFW’s. N/A

OPTION 1

Cut cable ties securing trunk to GCS floor rails. N/A Pull trunk into PPO racks. Bundle and secure in racks for transportation. N/A

OPTION 2

Remove and secure cabling external to the rack in the floor. N/A Cut cable ties securing trunk to GCS floor rails. Bundle/secure for transportation. N/A

If possible, remove PPO/Center racks as a set. Otherwise, disassemble connecting studs between racks and remove individually. NOTE: If separating, disconnect/secure any cabling going between racks. N/A Transport PPO/Center racks, cabling, chairs, and Cent r Console to fixed facility. N/A Install Floor Boards.

Para 4.71.13.3 Install Shelter Walls Panels.

Install/Store Carpeting

PPO RACK INSTALLATION

NOTE: Ensure position of racks and path of trunk cabling does not impede walkway while maintaining enough distance to reduce cable tension. Only put minimal number of temporary zip ties until all LRU’s are fully installed to allow easy adjustment with minimal waste.

Mount PPO/Center racks on risers. N/A If separated racks, install connecting studs to secure racks together. N/A Secure rack to floor using metal L brackets to prevent movement or tipping. N/A Route cables through cable trough system. N/A Reconnect/secure applicable cables to LRUs in MFW #3. N/A Reconnect/secure applicable cables to LRUs in MFW #2. N/A Reconnect/secure applicable cables to LRUs in MFW #1. N/A Reconnect/secure applicable cables to LRUs in Auxili ary Rack. N/A

SECTION 5

T.O.(1Q-1(M)B-2- 2)

Task IMDS/ Forms

Complete

PPO RACK INSTALLATION (CONTINUED)

Prep internal rack cables for install of Center, Pilot, and Sensor LRU’S.

NOTE: If needed to assist with access for cable routing, wait until cables are installed before installing

I/O, ICU panels.

NOTE: Ensure no tension on cabling when LRU pulled out on rails.

CENTER

Para 4.73.15.3 Install Ethernet Switch.

Para 4.73.14.3 Install VDVR PSO2.

Para 4.73.14.3 Install VDVR PSO1.

Para 4.73.14.3 Install DVR PSO2.

Para 4.73.14.3 Install DVR PSO1.

Para 4.73.13.3 Install Weather Monitor.

Para 4.73.12.3 Install VDVR Control Unit PSO2.

Para 4.73.12.3 Install VDVR Control Unit PSO1.

Para 4.73.12.3 Install DVR Control Unit PSO2.

Para 4.73.12.3 Install DVR Control Unit PSO1.

Para 4.73.10.3 Install Auxiliary Control Panel Assembly.

Para 4.73.3.3 Install PSO2 VME Processor.

Para 4.73.3.3 Install PSO1 VME Processor.

Para 4.73.1.3 Install Power Distribution Panel.

Para 4.72.3.3 Install Auxiliary Display #3.

Para 4.72.3.3 Install Auxiliary Display #4.

PILOT

Para 4.72.28.3 Install Pilot VSC900 Video Scan Converter.

Para 4.72.25.3 Install Pilot KVM Extender tray.

Para 4.72.1.3 Install Pilot Tracker/Head-up Display Assembly.

Local HD Users Guide Install Pilot HD Monitor.

Para 4.72.6.3 Install Pilot Control Console Assembly.

Para 4.72.18.3 OPTIONAL: Leave Pilot Foot Pedal Assembly removed until cabling secured. Otherwise, install.

Para 4.72.3.3 Install Auxiliary Display #1.

Install KVM Switch Tray to Auxiliary Display #2 Para 4.72.3.3 Install Auxiliary Display #2.

Para 4.72.5.2.3 Install Pilot 4 Port Secure KVM Switch.

Para 4.72.15.3 Install Pilot Dashboard Dual Keyboard Assembly.

SENSOR

Para 4.72.28.3 Install Sensor VSC900 Video Scan Converter.

Para 4.72.25.3 Install Sensor KVM Extender tray.

Para 4.72.24.3 Install ARC-210 Power Supply.

Para 4.72.1.3 Install Sensor Tracker/Head-up Display Assembly.

Local HD Users Guide Install HD Monitor.

Para 4.72.6.3 Install Sensor Control Console Assembly.

Para 4.72.18.3 OPTIONAL: Leave Sensor Foot Pedal Assembly removed until cabling secured. Otherwise, install.

Para 4.72.3.3 Install Auxiliary Display #5.

Install KVM Switch Tray to Auxiliary Display #2 Para 4.72.3.3 Install Auxiliary Display #6.

Para 4.72.5.2.3 Install Pilot 4 Port Secure KVM Switch.

Para 4.72.15.3 Install Sensor Dashboard Dual Keyboard Assembly.

Reconnect/secure applicable cables to LRUs in Center.

Reconnect/secure applicable cables to LRUs in Pilot.

Reconnect/secure applicable cables to LRUs in Sensor.

Install remaining components/panels not installed initially to allow easier access.

Para 4.74.1.3 Mount and Install Center Console Actuator Assembly on riser.

Para 4.75.1.3 Mount and install the pilot and sensor seats.

Double check all cable connections. Ensure freedom of movement between racks without risk of damage to cabling systems.

Vacuum GCS, tool accountability, parts accountability. Ready GCS for Operational Checks.

SECTION 6

T.O.(1Q-1(M)B-2- 2)

Task IMDS/ Forms

Complete Connect fiber cables to I/O panel in fixed facility. Check all fiber links to appropriate destinations to confirm connectivity.

Reinstall all F1 fuses on 1.1 kVA UPS.

Para 2.13 Ground Control Station Power Up

OPERATIONAL CHECKS

NOTE: Following checks required for RSO system. If GDT connected, perform all C-Band

Operational Checks.

CENTER/PPO OPERATIONAL CHECKS

Para 4.58.1 Power Distribution Panel Operational Check.

Para 4.58.5 Ethernet Switch Operational Check.

Para 4.58.2 Processor Assembly Operational Check.

Para 4.58.7 Auxiliary Control Panel Assembly Operational Check.

Para 4.59.1 Tracker/HUD Display Operational Check.

Para 4.59.3 Head-Down Display Operational Check.

Para 4.59.4 Throttle Quadrant Assembly Operational Check.

Para 4.59.5 Keyboard/Trackball Assembly Operational Check.

Para 4.59.6 Control Stick Assembly Operational Check.

Para 4.59.7 Foot Pedal Assembly Operational Check.

Para 4.58.6 IF MQ-9: RS232/422 Converter Operational Check.

Verify Center Console Actuator has full range of motion.

Verify Pilot/Sensor Seats have full range of motion.

MFW SOFTWARE OPERATIONAL CHECKS

Para 4.62.1.1 FalconView/Mission Planner Operational Check.

Para 4.62.1.2 Mission Monitor Operational Check.

Para 4.62.1.3 WINHDD Operational Check.

Para 4.62.1.4 Health and Status Display Operational Check.

Para 4.62.1.5 Video Select Control Operational Check.

Para 4.62.1.6 Version Select Control Operational Check.

MFW VIDEO OPERATIONAL CHECKS

Para 4.62.2.1 VSC900 Video Scan Converter Operational Check.

Para 4.62.2.2 16 x 8 Video Switch Operational Check.

Para 4.62.2.3 32 x 32 Video Switch Operational Check.

Para 4.62.2.4 AESD Encoder Operational Check.

Para 4.62.2.5 IF APPLICABLE: Video Enhancements System Operational Check.

Para 4.62.2.7 Video Matrix Operational Check.

Para 4.62.3 Port Server Configuration Operational Check.

INTERCOMMUNICATION SYSTEM OPERATIONAL CHECKS

Para 4.63.1.1 Control Audio Panel System Built-In Tests.

Para 4.63.1.2 Control Audio Panel Built-In Tests.

Para 4.63.2 CAP/IS Audio Operational Checks.

Para 4.60.1.1 IF APPLICABLE: Ground ARC-210 Radio Operational Check.

Coordinate with appropriate agencies to shadow an inflight RPA via KU. Verify video and telemetry.

Para 4.51 Coordinate for a KU Ground check.

Para 4.62.2.6 Link Manager Assembly Vector Quantization and Enerdyne Video Operational Check Para 4.60.1.2 Airborne AN/ARC-210 Operational check.

Para 4.60.2 KY-100 Operational Check.

Verify functionality of applicable modifications; AH, HD, etc.

DEPARTURE

Task/Reference T.O.(1Q-1(M)B-2- 2)

Task IMDS/ Forms

Complete Finish up documentation, collection of photos, and Microsoft Visio drawings. N/A Generate final document detailing the entire conversion process, including all accomplishments, milestones achieved, setbacks, delays and lessons learned. Provide these documents to the Program Manager. N/A