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Attachment 2 GCS Conversion Proof of Concept and List of Materials, 16 pages, Dated: 24 Oct 2014
Part Number Part Description (Items listed will be needed per conversion)
| Manufacturer / Vendor |
| Qty |
| 44165 |
| Flat Bar, 1/4" x 1-1/2" x 3 |
| Lowes |
| 4 |
| 44610 |
| Threaded Rod, 1/2"-13 x72 |
| Lowes |
| 4 |
| 6ALY4 |
| U-Channel, AI 6063, 1"x2"x8' |
| Grainger |
| 2 |
| 108395 |
| Drop-In Anchors, 1/2" |
| Lowes |
| 10 |
| 438307 |
| Lock Washers, 1/2" SAE Split, 20 ct |
| Lowes |
| 1 |
| 492026 |
| Washer, Flat, 1/2"x1", 24ct |
| Lowes |
| 1 |
| 41239 |
| Nut, 1/2"-13, 25ct |
| Lowes |
| 2 |
| 44584 |
| 1/4"-20x6' All Thread Rod |
| Lowes |
| 3 |
| 69886 |
| 1/4"-20x3' All Threaded Rod |
| Lowes |
| 4 |
| 69913 |
| 1/2"x3' Steel Tube |
| Lowes |
| 2 |
| 550631 |
| 3/8"-16x1" Flat Head Screw, 2ct |
| Lowes |
| 4 |
| 438971 |
| Lock Washers, 3/8" SAE Split, 100ct |
| Lowes |
| 1 |
| 454846 |
| Washer, Flat, 3/8" SAE, 100ct |
| Lowes |
| 1 |
| 43570 |
| Nut, 3/8"-16, 25ct |
| Lowes |
| 1 |
| 135613 |
| Bolt, 1/4"-20x1-1/2", Zinc, 4ct |
| Lowes |
| 6 |
| 67847 |
| Washer, Flat, 1/4", 100ct |
| Lowes |
| 1 |
| 67814 |
| Nut, 1/4"-20, 100ct |
| Lowes |
| 1 |
| 443064 |
| Vinyl Tubing, 3/8"x1/4"x20' |
| Lowes |
| 1 |
| NA |
| 3" Purlin, 82-1/2" |
| Hughes (Portales) |
| 1 |
| NA |
| Metal Stock, Angle, Box Steel |
| Hughes (Portales) |
| 2 |
| Rack System Floor Mount Bracket |
| MetalsDepot |
| 2 |
| NA |
| Beige Paint, spray |
| Burns Hardware |
| 4 |
| 796170 |
| Paint, Black |
| Burns Hardware |
| 5 |
| 292609 |
| Cable Ties, 8" (500) |
| Lowes |
| 1 |
| 292608 |
| Cable Ties, 11" (300) |
| Lowes |
| 2 |
| 76328 |
| Cable Ties, 4" (100) |
| Lowes |
| 5 |
| 1002MC |
| 1002MC Gigabit Industrial Media Converter |
| N-Tron |
| 5 |
| NA |
| Shipping for N-Tron |
| Shipping |
| 1 |
| AR7740 |
| Integral Raised Floor Grommets (qty 10) |
| APC |
| 1 |
| 3THX1 |
| Label, Brady, RED |
| Grainger |
| 5 |
| 3THW9 |
| Label, Brady, YEL |
| Grainger |
| 5 |
| 4VR47 |
| Label, Brady, WHT |
| Grainger |
| 10 |
| 52592 |
| 5/8"X6" Hammer Drill Bit |
| Lowes |
| 2 |
| 108614 |
| 3/16"X1-3/4" Concrete Saw |
| Lowes |
| 2 |
| 315907 |
| 5/32"X7" SDS Drill Bit |
| Lowes |
| 1 |
| 315687 |
| 3"X3" L-Bracket, 4pk |
| Lowes |
| 2 |
| 144225 |
| 5/8"X6" Hammer Drill Bit |
| Lowes |
| 1 |
| 21441 |
| 12" Bi-Metal Hack Saw Blade, 2pk |
| Lowes |
| 1 |
| 300055 |
| Punch Set, 6pc |
| Lowes |
| 1 |
| 90449 |
| 10-12" Hacksaw Handle 2/ Blade |
| Lowes |
| 1 |
| 5JLD8 |
| velcro, 3/4 inch sticky back |
| granger |
| 2 |
| 5JLE2 |
| Cable management Velcro |
| granger |
| 4 |
| NA |
| Screw, 1/4-20 x 1 -1/4 |
| Fastenal |
| 4 |
| NA |
| Screw, 5/16"-18 |
| Fastenal |
| 8 |
| NA |
| Bit, Cobalt, 1/2" |
| Fastenal |
| 4 |
Expanded Timetable/Task List
Proof of Concept
PRIOR TO ARRIVAL
Task/Reference
T.O.(1Q-1(M)B-2-2)
Forms Complete
Open IMDS jobs against GCS for all required tasks during conversion.
Print updated 781A’s for A5031.
| Print IMDS screen #810 on GCS. This document will be used to inventory LRUs as they are being removed and replaced in the system. |
| N/A |
ARRIVAL
Task/Reference
T.O.(1Q-1(M)B-2-2)
| The team arrives on site. |
| N/A |
| Coordinate with 27 SOW for access to facilities, GCS location, tools/equipment, and vehicles |
| N/A |
If required, position GCS in hangar to provide access for removal of all required walls.
| Inspect A5031 to identify any deviations in GCS configuration, unforeseen trouble spots, or impacts to the conversion time table not previously annotated. |
| N/A |
| Prep GCS for disassembly. Remove rolling chairs. Secure retracting keyboard desk/storage drawers. Remove whiteboards, manuals, and all periphery items (trash cans, cup holders, etc). |
| N/A |
Para 4.73.4.2, Para 4.77.7.2, Para 4.76.3.2 Remove/Tag(annotate origin) all HDD’s from MFW’s, VME’s, Server and DVR/VDVR’s. Give HDD’s to 27 SOW for securing.
SECTION 1
Task/Reference
T.O.(1Q-1(M)B-2-2)
Forms Complete
This week marks the beginning of the conversion process. Each step of the process will be documented via digital camera, Microsoft Visio, and a daily log maintained by the Team Lead.
| Para 2.8 |
| If still attached, remove 4 FDECU plenums and install shipping panel covers, if available. If not available, install bolts to prevent loss. |
| Para 4.75.1.2 |
| Remove the Pilot/Sensor Seats. Secure for transportation. NOTE: If distance from Seats to PPO rack unknown, verify measurements prior to removal. |
| Para 4.74.1.2 |
| Remove Center Console Assembly with Floor plate. Secure for transportation. NOTE: If distance from plate to PPO rack unknown, verify measurements. |
| Para 4.72.5.1.2 |
| Remove Pilot 4 Port Secure KVM Switch with keyboard. Secure assembly for transportation. |
| Para 4.72.5.1.2 |
| Remove Sensor 4 Port Secure KVM Switch with keyboard. Secure assembly for transportation. |
Remove Carpeting. Store until shelter reassembly.
| Para 4.71.13 |
| Remove all required walls to facilitate access to and removal of the MFW, Auxiliary and PSO racks. Store out of way until reassembly. |
| Inspect MFW/Aux racks, LRUs, wire harnesses, fiber optic and data cables, power cables, and other assemblies for deviations, trouble spots, or impacts to the conversion time table not previously annotated. |
| N/A |
| Label/Verify all wire harnesses, fiber optic and data cables, power cables, and all connections in, underneath, around, and between MFW and Auxiliary racks. |
| N/A |
MFW 3/MFW 2 REMOVAL
NOTE: Double check all labelling as LRU’s are being removed, and harnesses disconnected
MFW 3
| I.A.W. each LRU R/R procedure, General Maintenance, T.O. 1- 1A-14 Installation and Repair Practices, Aircraft E&E Wiring |
| On MFW #3, disconnect and relocate wire harnesses, fiber optic, power and data cables. Cables that are exiting rack, secure underneath flooring for protection. Secure/protect all internal cabling. |
| N/A |
| Para 4.77.2.2 |
| Remove Dual Liquid Crystal Display Door Assembly. Secure assembly for transportation. |
| Para 4.77.3.2 |
| Remove MFW computer. Secure assembly for transportation. |
Para 4.81.1.2 Remove CX-1500 Cell Exchange. Secure assembly for transportation.
Para 4.81.2.2 Remove Cell Exchange Fan. Secure assembly for transportation.
Remove HD Decoder UPA86042-1. Secure for transportation.
Remove HD Decoder UPA86042-2. Secure for transportation.
Para 4.74.2.2.2 OPTIONAL: Remove CAP. Secure assem bly for transportation.
Para 4.77.1.2 Remove 1.1 kVA UPS. Secure assembly f prevent damage to the unit.
or transportation. If new style UPS is used, remove fuse F1 to
Unbolt MFW #3 rack from the shelter mounts.
N/A
I.A.W. each LRU R/R On MFW #2, disconnect and relocate wire procedure, General exiting rack, secure underneath flooring fo Maintenance, T.O. 1-
1A-14 Installation and Repair Practices, Aircraft E & E Wiring harnesses, fiber optic, power and data cables. Cables that are r protection. Secure/protect all internal cabling.
Para 4.77.2.2 Remove Dual Liquid Crystal Display Doo r Assembly. Secure assembly for transportation.
Para 4.79.2.2 Remove SLMA. Secure assembly for transportation.
Para 4.77.3.2 Remove MFW Computer. Secure assembl y for transportation.
Para 4.79.3.2 Remove Video Decoder. Secure assembly for transportation.
Remove “Spare” Input Panel. Secure assembly for transportation.
OPTIONAL: Remove MFW KVM/Video Equipment Shelf. Secure assembly for transportation.
Para 4.74.2.2.2 OPTIONAL: Remove CAP. Secure assem bly for transportation.
Remove GDT/PPSL Fiber Converter. Secure assembly for transportation.
Para 4.79.4.2 Remove NTP Server. Secure assembly for transportation.
Para 4.79.5.2 Remove SLMA Fiber Converter Tray. Secure assembly for transportation.
Para 4.77.1.2 Remove 1.1 kVA UPS. Secure assembly f prevent damage to the unit.
or transportation. If new style UPS is used, remove fuse F1 to
Para 4.77.11.2 Remove 2.4 kVA UPS. Secure assembly f or transportation.
Para 4.77.12.2 Remove External Battery Assembly. Secur e assembly for transportation.
Unbolt MFW 2 rack from the shelter mounts.
If possible, remove MFW 3 and MFW 2 racks as a pair. Otherwise, disassemble connecting studs between racks and remove individually. NOTE: If separating, disconnect/secure any cabling going between racks.
| Transport MFW 3/MFW 2 racks, LRUs, c |
| hairs, and Center Console to fixed facility. |
N/A
SECTION 2
Task/Reference
T.O.(1Q-1(M)B-2-2)
MFW 3/MFW 2 INSTALLATION
| Mount MFW 3/2 racks on risers. |
| N/A |
If separated racks, install connecting studs to secure racks together.
| Secure racks to floor using metal L brackets to prevent movement or tipping. |
| N/A |
MFW 3
| Para 4.77.1.3 |
| Install 1.1 kVA UPS. If new style UPS is used, replace fuse F1 AFTER power is energized. |
| Para 4.74.2.2.3 |
| OPTIONAL: If the CAP was removed, install it now. |
Install HD Decoder UPA86042-2.
Install HD Decoder UPA86042-1.
| Para 4.81.1.3 |
| Install CX-1500 Cell Exchange. |
| Para 4.77.3.3 |
| Install MFW computer. |
| Para 4.77.2.3 |
| Install Dual Liquid Crystal Display Door Assembly. |
MFW2
| Para 4.77.12.3 |
| Install External Battery Assembly. |
| Para 4.77.11.3 |
| Install 2.4 kVA UPS. |
| Para 4.77.1.3 |
| Install 1.1 kVA UPS. If new style UPS is used, replace fuse F1 AFTER power is energized. |
| Para 4.79.5.3 |
| Install SLMA Fiber Converter Tray. |
| Para 4.79.4.3 |
| Install NTP Server. |
Install GDT/PPSL Fiber Converter.
| Para 4.74.2.2.3 |
| OPTIONAL: If the CAP was removed, install it now. |
OPTIONAL: If the MFW KVM/Video Equipment Shelf was removed, install it now.
Install “Spare” Input Panel. Secure assembly for transportation.
| Para 4.79.3.3 |
| Install Video Decoder. |
| Para 4.77.3.3 |
| Install MFW computer. |
| Para 4.79.2.3 |
| Install SLMA. |
| Para 4.77.2.3 |
| Install Dual Liquid Crystal Display Door Assembly. |
MFW 1/AUXILIARY REMOVAL
NOTE: Double check all labelling as LRU’s are being removed, and harnesses disconnected
MFW 1
| Double check all cable labels. |
| N/A |
| On MFW #1, disconnect and relocate wire harnesses, fiber optic, power and data cables. Cables that are exiting rack, secure underneath flooring for protection. Secure/protect all internal cabling. |
| N/A |
| Para 4.77.2.2 |
| Remove Dual Liquid Crystal Display Door Assembly. Secure assembly for transportation. |
| Para 4.78.1.2 |
| Remove 16x8 Video Matrix. Secure assembly for transportation. |
| Para 4.78.2.2 |
| Remove 32x32 Video Switch. Secure assembly for transportation. |
| Para 4.78.3.2 |
| Remove 32x32 Video Switch Power Supply Chassis. Secure assembly for transportation. |
| Para 4.78.5.2 |
| Remove Port Server. Secure assembly for transportation. |
| Para 4.78.6.2 |
| Remove ESD Encoder. Secure assembly for transportation. |
| Para 4.77.3.2 |
| Remove MFW computer. Secure assembly for transportation. |
| Para 4.78.7.2 |
| Remove ESD Decoder. Secure assembly for transportation. |
| Para 4.78.8.2 |
| Remove Intercom A/B Switch Assembly. Secure assembly for transportation. |
Remove “Spare” Input Panel. Secure assembly for transportation.
| Para 4.74.2.2.2 |
| OPTIONAL: Remove CAP. Secure assembly for transportation. |
OPTIONAL: Remove MFW KVM/Video Equipment Shelf. Secure assembly for transportation.
| Para 4.78.10.2 |
| Remove Printer. Secure assembly for transportation. |
| Para 4.77.1.2 |
| Remove 1.1 kVA UPS. Secure assembly for transportation. If new style UPS is used, remove fuse F1 to prevent damage to the unit. |
| Para 4.77.11.2 |
| Remove 2.4 kVA UPS. Secure assembly for transportation. |
| Para 4.77.12.2 |
| Remove External Battery Assembly. Secure assembly for transportation. |
| Unbolt the MFW 1 rack from the shelter mounts. |
| N/A |
AUXILIARY
| I.A.W. each LRU R/R procedure, General Maintenance, and T.O. 1-1A-14 Installation and Repair Practices, Aircraft E & E Wiring |
| On Auxiliary Rack, disconnect and relocate wire harnesses, fiber optic, power and data cables. Cables that are exiting rack, secure underneath flooring for protection. Secure/protect all internal cabling. |
| N/A |
| Local HD Users Guide |
| Remove HD Router (UPA84559-1). |
Remove BLOS A/B switch assembly.
| Para 4.79.2.2 |
| Remove Network Attached Server. Secure assembly for transportation. |
Para 4.76.4.2 Remove Media Server. Secure assembly for transporta tion.
Remove Thinklogicals. Secure assemblies for transportation.
Remove FM202. Secure assemblies for transportation.
Para 4.74.2.2.2 OPTIONAL: Remove CAP. Secure assembly for trans portation.
Para 4.77.1.2 Remove 1.1 kVA UPS. Secure assembly for transportation. If new style UPS is used, remove fuse F1 to prevent damage to the unit.
| Unbolt the Auxiliary rack from the shelter mounts. Re |
| move Auxiliary rack from GCS. |
N/A
If possible, remove MFW 1 and Auxiliary racks as a pair. Otherwise, disassemble connecting studs between racks and remove individually. NOTE: If separating, disconnect/secure any cabling going between racks.
Transport MFW 1/Auxiliary racks and LRUs to fixed facility.
SECTION 3
Task/Reference T.O.(1Q-1(M)B-2-2) Task IMDS/ Forms Complete
MFW 1/AUXILIARY INSTALLATION
| Mount MFW 1/Auxiliary racks on rise |
| rs. |
N/A
If separated racks, install connecting studs to secure racks together.
Secure racks to floor using metal L brackets to prevent movement or tipping.
N/A
MFW 1
Para 4.77.12.3 Install External Battery Assembly.
Para 4.77.11.3 Install 2.4 kVA UPS.
Para 4.77.1.3 Install 1.1 kVA UPS. If new style UPS is used, replace fuse F1 AFTER power is energized.
Para 4.78.10.3 Install Printer.
OPTIONAL: If the MFW KVM/Video Equipment Shelf was removed, install it now.
Para 4.74.2.2.3 OPTIONAL: If the CAP was removed , install it now.
Install “Spare” Input Panel.
Para 4.78.8.3 Install Intercom A/B Switch Assembly.
Para 4.78.7.3 Install ESD Decoder.
Para 4.77.3.3 Install MFW computer.
Para 4.78.6.3 Install ESD Encoder.
Para 4.78.5.3 Install Port Server.
Para 4.78.3.3 Install 32x32 Video Switch Power Supply Chassis.
Para 4.78.2.3 Install 32x32 Video Switch.
Para 4.78.1.3 Install 16x8 Video Matrix.
Para 4.77.2.3 Install Dual Liquid Crystal Display Door Assembly.
AUXILIARY
Para 4.77.1.3 Install 1.1 kVA UPS. If new style UPS is used, replace fuse F1 AFTER power is energized.
Para 4.74.2.2.3 OPTIONAL: If the CAP was removed , install it now.
Install FM202.
Install Thinklogicals.
Para 4.76.4.3 Install Media Server.
Install Network Attached Server.
Local HD Users Guide Install HD Router (UPA84559-1).
Install BLOS A/B switch assembly.
NOTE: Install cable tray/trough in fixed facility if requires installation prior to PPO Rack being relocated
PPO RACK REMOVAL
Double check all labelling as LRU’s are being removed, and harnesses disconnected PPO RACK
| Para 4.72.4.2 |
| Label cables. Remove Auxiliary Display #1. Secure assembly for transportation |
| Para 4.72.4.2 |
| Label cables. Remove Auxiliary Display #2. Secure assembly for transportation |
| Para 4.72.4.2 |
| Label cables. Remove Auxiliary Display #3. Secure assembly for transportation |
| Para 4.72.4.2 |
| Label cables. Remove Auxiliary Display #4. Secure assembly for transportation |
| Para 4.72.4.2 |
| Label cables. Remove Auxiliary Display #5. Secure assembly for transportation |
| Para 4.72.4.2 |
| Label cables. Remove Auxiliary Display #6. Secure assembly for transportation |
PILOT
| Para 4.72.5.1.2 |
| Label cables. Remove Pilot 4 Port Secure KVM Switch. Secure assembly for transportation. |
Label cables. Remove Pilot Dashboard Dual Keyboard Assembly. Secure assembly for transportation.
| Para 4.72.6.2 |
| Label cables. Remove Pilot Control Console Assembly. Secure assembly for transportation. |
| Local HD Users Guide |
| Label cables. Remove Pilot HD Monitor. Secure assembly for transportation. |
| Para 4.72.1.2 |
| Label cables. Remove Pilot Tracker/Head-up Display Assembly. Secure assembly for transportation. |
| Para 4.72.28.2 |
| Label cables. Remove Pilot VSC900 Video Scan Converter. |
| Para 4.72.18.2 |
| Label cables. Remove Pilot Foot Pedal Assembly. Secure assembly for transportation. |
| Para 4.72.25.2 |
| Label cables. Remove Pilot KVM Extender tray. Secure assembly for transportation. |
| Per Required Publications |
| On Pilot Rack, disconnect and relocate remaining wire harnesses, fiber optic, power and data cables. Cables that are exiting rack, secure underneath flooring for protection. Secure/protect all internal cabling. |
Unbolt the Pilot Rack from the shelter mounts.
SENSOR
| Para 4.72.5.1.2 |
| Label cables. Remove Sensor 4 Port Secure KVM Switch. Secure assembly for transportation. |
Label cables. Remove Sensor Dashboard Dual Keyboard Assembly. Secure assembly for transportation.
| Para 4.72.6.2 |
| Label cables. Remove Sensor Control Console Assembly. Secure assembly for transportation. |
Label cables. Remove Sensor HD Monitor. Secure assembly for transportation.
| Para 4.72.1.2 |
| Label cables. Remove Sensor Tracker/Head-up Display Assembly. Secure assembly for transportation. |
| Para 4.72.24.2 |
| Label cables. Remove ARC-210 Power Supply. Secure assembly for transportation. |
| Para 4.72.28.2 |
| Label cables. Remove Sensor VSC900 Video Scan Converter. |
| Para 4.72.18.2 |
| Label cables. Remove Sensor Foot Pedal Assembly. Secure assembly for transportation. |
Para 4.72.25.2 Label cables. Remove Sen sor KVM Extender tray. Secure assembly for transportation.
Para 4.2.23.2 Label cables. Remove AR C-210 R/T Assemblies. Secure assemblies for transportation.
I.A.W. each LRU R/R On Sensor Rack, disconnect and relocate remaining wire harnesses, fiber optic, power and data cables. procedure, General Cables that are exiting rack, secure underneath flooring for protection. Secure/protect all internal cabling. Maintenance, and T.O.
1-1A-14 Installation and Repair Practices, Aircraft E & E Wiring
Unbolt the Pilot Rack from the shelter mounts.
CENTER
Para 4.73.1.2 Label cables. Remove Power Distribution Panel Assembly. Secure assembly for transportation.
Para 4.73.3.2 Label cables. Remove PSO1 VME Processor Assembly. Secure assembly for transportation.
Para 4.73.3.2 Label cables. Remove PSO2 VME Processor Assembly. Secure assembly for transportation.
Para 4.73.10.2 Label cables. Remove Auxiliary Control Panel Assembly. Secure assembly for transportation.
Para 4.73.12.2 Label cables. Remove DV R Controller PSO 1. Secure assembly for transportation.
Para 4.73.12.2 Label cables. Remove DV R Controller PSO 2. Secure assembly for transportation.
Para 4.73.12.2 Label cables. Remove VD VR Controller PSO 1. Secure assembly for transportation.
Para 4.73.12.2 Label cables. Remove VD VR Controller PSO 2. Secure assembly for transportation.
Para 4.73.13.2 Label cables. Remove Weather Monitor. Secure assembly for transportation.
Para 4.73.14.2 Label cables. Remove DV R PSO 1. Secure assembly for transportation.
Para 4.73.14.2 Label cables. Remove DV R PSO 2. Secure assembly for transportation.
Para 4.73.14.2 Label cables. Remove VD VR PSO 1. Secure assembly for transportation.
Para 4.73.14.2 Label cables. Remove VD VR PSO 1. Secure assembly for transportation.
Para 4.73.15.2 Label cables. Remove Eth ernet Switch. Secure assembly for transportation.
Para 4.73.16.2 Label cables. Remove Inte rface Control Unit with 2 mounting plates. Secure assembly for transportation.
Para 4.73.17.2 Label cables. Remove Inte rphone Stations with 3 mounting plates. Secure assembly for transportation.
| Unbolt the Center Equipm |
| ent rack from the flooring. |
N/A
Label cables. Disconnect, bundle, and secure I/O panel cabling inside the racks.
Remove I/O Panels
Transport LRUs and hardware to fixed facility.
SECTION 4
Task/Reference T.O.(1Q-1(M)B-2-2) Task IMDS/ Forms Complete
PPO RACK REMOVAL (CONTINUED)
| Remove center floorboards to gain access to main cab |
| le trunk to MFW’s. |
OPTION 1
| Cut cable ties securing trunk to GCS floor rails. |
| N/A |
Pull trunk into PPO racks. Bundle and secure in racks for transportation.
N/A
OPTION 2
| Remove and secure cabling external to the rack in the |
| floor. |
N/A
Cut cable ties securing trunk to GCS floor rails. Bundle/secure for transportation.
If possible, remove PPO/Center racks as a set. Otherwise, disassemble connecting studs between racks and remove individually. NOTE: If separating, disconnect/secure any cabling going between racks.
N/A
| Transport PPO/Center racks, cabling, chairs, and Cente |
| r Console to fixed facility. |
N/A
Install Floor Boards.
Para 4.71.13.3 Install Shelter Walls Panels.
Install/Store Carpeting
PPO RACK INSTALLATION
NOTE: Ensure position of racks and path of trunk cabling does not impede walkway while maintaining enough distance to reduce cable tension. Only put minimal number of temporary zip ties until all LRU’s are fully installed to allow easy adjustment with minimal waste.
| Mount PPO/Center racks on risers. |
| N/A |
If separated racks, install connecting studs to secure racks together.
N/A
| Secure rack to floor using metal L brackets to prevent |
| movement or tipping. |
N/A
| Route cables through cable trough system. |
| N/A |
| Reconnect/secure applicable cables to LRUs in MFW |
| #3. |
N/A
| Reconnect/secure applicable cables to LRUs in MFW |
| #2. |
N/A
| Reconnect/secure applicable cables to LRUs in MFW |
| #1. |
N/A
| Reconnect/secure applicable cables to LRUs in Auxili |
| ary Rack. |
SECTION 5
Task/Reference
T.O.(1Q-1(M)B-2-2)
PPO RACK INSTALLATION (CONTINUED)
Prep internal rack cables for install of Center, Pilot, and Sensor LRU’S.
NOTE: If needed to assist with access for cable routing, wait until cables are installed before installing I/O, ICU panels.
NOTE: Ensure no tension on cabling when LRU pulled out on rails.
CENTER
| Para 4.73.15.3 |
| Install Ethernet Switch. |
| Para 4.73.14.3 |
| Install VDVR PSO2. |
| Para 4.73.14.3 |
| Install VDVR PSO1. |
| Para 4.73.14.3 |
| Install DVR PSO2. |
| Para 4.73.14.3 |
| Install DVR PSO1. |
| Para 4.73.13.3 |
| Install Weather Monitor. |
| Para 4.73.12.3 |
| Install VDVR Control Unit PSO2. |
| Para 4.73.12.3 |
| Install VDVR Control Unit PSO1. |
| Para 4.73.12.3 |
| Install DVR Control Unit PSO2. |
| Para 4.73.12.3 |
| Install DVR Control Unit PSO1. |
| Para 4.73.10.3 |
| Install Auxiliary Control Panel Assembly. |
| Para 4.73.3.3 |
| Install PSO2 VME Processor. |
| Para 4.73.3.3 |
| Install PSO1 VME Processor. |
| Para 4.73.1.3 |
| Install Power Distribution Panel. |
| Para 4.72.3.3 |
| Install Auxiliary Display #3. |
| Para 4.72.3.3 |
| Install Auxiliary Display #4. |
PILOT
| Para 4.72.28.3 |
| Install Pilot VSC900 Video Scan Converter. |
| Para 4.72.25.3 |
| Install Pilot KVM Extender tray. |
| Para 4.72.1.3 |
| Install Pilot Tracker/Head-up Display Assembly. |
| Local HD Users Guide |
| Install Pilot HD Monitor. |
| Para 4.72.6.3 |
| Install Pilot Control Console Assembly. |
| Para 4.72.18.3 |
| OPTIONAL: Leave Pilot Foot Pedal Assembly removed until cabling secured. Otherwise, install. |
| Para 4.72.3.3 |
| Install Auxiliary Display #1. |
Install KVM Switch Tray to Auxiliary Display #2
| Para 4.72.3.3 |
| Install Auxiliary Display #2. |
| Para 4.72.5.2.3 |
| Install Pilot 4 Port Secure KVM Switch. |
| Para 4.72.15.3 |
| Install Pilot Dashboard Dual Keyboard Assembly. |
SENSOR
| Para 4.72.28.3 |
| Install Sensor VSC900 Video Scan Converter. |
| Para 4.72.25.3 |
| Install Sensor KVM Extender tray. |
| Para 4.72.24.3 |
| Install ARC-210 Power Supply. |
| Para 4.72.1.3 |
| Install Sensor Tracker/Head-up Display Assembly. |
| Local HD Users Guide |
| Install HD Monitor. |
| Para 4.72.6.3 |
| Install Sensor Control Console Assembly. |
| Para 4.72.18.3 |
| OPTIONAL: Leave Sensor Foot Pedal Assembly removed until cabling secured. Otherwise, install. |
| Para 4.72.3.3 |
| Install Auxiliary Display #5. |
Install KVM Switch Tray to Auxiliary Display #2
| Para 4.72.3.3 |
| Install Auxiliary Display #6. |
| Para 4.72.5.2.3 |
| Install Pilot 4 Port Secure KVM Switch. |
| Para 4.72.15.3 |
| Install Sensor Dashboard Dual Keyboard Assembly. |
Reconnect/secure applicable cables to LRUs in Center.
Reconnect/secure applicable cables to LRUs in Pilot.
Reconnect/secure applicable cables to LRUs in Sensor.
Install remaining components/panels not installed initially to allow easier access.
| Para 4.74.1.3 |
| Mount and Install Center Console Actuator Assembly on riser. |
| Para 4.75.1.3 |
| Mount and install the pilot and sensor seats. |
Double check all cable connections. Ensure freedom of movement between racks without risk of damage to cabling systems.
Vacuum GCS, tool accountability, parts accountability. Ready GCS for Operational Checks.
SECTION 6
Task/Reference
Connect fiber cables to I/O panel in fixed facility. Check all fiber links to appropriate destinations to confirm connectivity.
Reinstall all F1 fuses on 1.1 kVA UPS.
| Para 2.13 |
| Ground Control Station Power Up |
OPERATIONAL CHECKS
NOTE: Following checks required for RSO system. If GDT connected, perform all C-Band Operational Checks.
CENTER/PPO OPERATIONAL CHECKS
| Para 4.58.1 |
| Power Distribution Panel Operational Check. |
| Para 4.58.5 |
| Ethernet Switch Operational Check. |
| Para 4.58.2 |
| Processor Assembly Operational Check. |
| Para 4.58.7 |
| Auxiliary Control Panel Assembly Operational Check. |
| Para 4.59.1 |
| Tracker/HUD Display Operational Check. |
| Para 4.59.3 |
| Head-Down Display Operational Check. |
| Para 4.59.4 |
| Throttle Quadrant Assembly Operational Check. |
| Para 4.59.5 |
| Keyboard/Trackball Assembly Operational Check. |
| Para 4.59.6 |
| Control Stick Assembly Operational Check. |
| Para 4.59.7 |
| Foot Pedal Assembly Operational Check. |
| Para 4.58.6 |
| IF MQ-9: RS232/422 Converter Operational Check. |
Verify Center Console Actuator has full range of motion.
Verify Pilot/Sensor Seats have full range of motion.
MFW SOFTWARE OPERATIONAL CHECKS
| Para 4.62.1.1 |
| FalconView/Mission Planner Operational Check. |
| Para 4.62.1.2 |
| Mission Monitor Operational Check. |
| Para 4.62.1.3 |
| WINHDD Operational Check. |
| Para 4.62.1.4 |
| Health and Status Display Operational Check. |
| Para 4.62.1.5 |
| Video Select Control Operational Check. |
| Para 4.62.1.6 |
| Version Select Control Operational Check. |
MFW VIDEO OPERATIONAL CHECKS
| Para 4.62.2.1 |
| VSC900 Video Scan Converter Operational Check. |
| Para 4.62.2.2 |
| 16 x 8 Video Switch Operational Check. |
| Para 4.62.2.3 |
| 32 x 32 Video Switch Operational Check. |
| Para 4.62.2.4 |
| AESD Encoder Operational Check. |
| Para 4.62.2.5 |
| IF APPLICABLE: Video Enhancements System Operational Check. |
| Para 4.62.2.7 |
| Video Matrix Operational Check. |
| Para 4.62.3 |
| Port Server Configuration Operational Check. |
INTERCOMMUNICATION SYSTEM OPERATIONAL CHECKS
| Para 4.63.1.1 |
| Control Audio Panel System Built-In Tests. |
| Para 4.63.1.2 |
| Control Audio Panel Built-In Tests. |
| Para 4.63.2 |
| CAP/IS Audio Operational Checks. |
| Para 4.60.1.1 |
| IF APPLICABLE: Ground ARC-210 Radio Operational Check. |
Coordinate with appropriate agencies to shadow an inflight RPA via KU. Verify video and telemetry.
| Para 4.51 |
| Coordinate for a KU Ground check. |
| Para 4.62.2.6 |
| Link Manager Assembly Vector Quantization and Enerdyne Video Operational Check |
| Para 4.60.1.2 |
| Airborne AN/ARC-210 Operational check. |
| Para 4.60.2 |
| KY-100 Operational Check. |
Verify functionality of applicable modifications; AH, HD, etc.
DEPARTURE
Task/Reference
| Finish up documentation, collection of photos, and Microsoft Visio drawings. |
| N/A |
| Generate final document detailing the entire conversion process, including all accomplishments, milestones achieved, setbacks, delays and lessons learned. Provide these documents to the Program Manager. |
| N/A |