CON 436-23-123 Building 170 Warehouse Rollup Door_Specifications Combined.pdf

12-01-22

00 01 10-1

DEPARTMENT OF VETERANS AFFAIRS

VHA MASTER SPECIFICATIONS

TABLE OF CONTENTS

Section 00 01 10

SECTION NO. DIVISION AND SECTION TITLES DATE

DIVISION 00 - SPECIAL SECTIONS

00 01 15 List of Drawing Sheets 05-20 00 11 21 Request for Proposal to Design Build 09-21

DIVISION 08 - OPENINGS

08 11 13 Hollow Metal Doors and Frames 01-21 08 34 53 Security Doors and Frames 01-21 08 71 00 Door Hardware 05-22

DIVISION 09 – FINISHES

09 05 16 Subsurface Preparation for Floor Finishes 01-21 09 22 16 Non-Structural Metal Framing 06-18 09 91 00 Painting 01-21 09 94 19 Multicolor Interior Finishing 01-21

DIVISION 26 – ELECTRICAL

26 05 11 Requirements for Electrical Installations 11-22 26 05 19 Low-Voltage Electrical Power Conductors and Cables 11-22 26 08 00 Commissioning of Electrical Systems 11-22 26 08 00.01 DVA/USACE Projects Commissioning of Electrical Systems 08-19 26 27 26 Wiring Devices 11-22

DIVISION 34 – TRANSPORTATION

34 71 13 Passive Vehicle Barriers 04-18

DIVISION 48 – Electrical Power Generation

48 14 00 Solar Energy Electrical Power Generation System 10-17 48 15 00 Wind Energy Electrical Power Generation System 10-17 48 16 23 Geothermal Energy Electrical Power Generation System 10-17

01-01-21

08 11 13 - 1

SECTION 08 11 13

HOLLOW METAL DOORS AND FRAMES

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Hollow metal doors hung in hollow metal frames at exterior locations.

2. Hollow metal door frames for at interior locations.

1.2 RELATED WORK

A. Section 05 50 00, METAL FABRICATIONS: Frames fabricated of structural steel.

B. Section 08 34 53, SECURITY DOORS AND FRAMES: Forced Entry and Ballistic Resistant doors.

C. Section 08 71 00, DOOR HARDWARE: Door Hardware:

D. Card Readers and Biometric Devices: Section 28 13 00, PHYSICAL ACCESS

CONTROL SYSTEM.

E. Intrusion Alarm: Section 28 16 00, INTRUSION DETECTION SYSTEM.

1.3 APPLICABLE PUBLICATIONS

A. Comply with references to extent specified in this section.

B. American National Standard Institute (ANSI):

A250.8-2014.............Standard Steel Doors and Frames

C. ASTM International (ASTM):

A240/A240M-15b..........Chromium and Chromium-Nickel Stainless Steel

Plate, Sheet, and Strip for Pressure Vessels and for General Applications

A653/A653M-15...........Steel Sheet, Zinc-Coated (Galvanized) or

Zinc-Iron Alloy-Coated (Galvannealed) by the

Hot-Dip

A1008/A1008M-15.........Steel, Sheet, Cold-Rolled, Carbon, Structural, High Strength Low Alloy and High Strength Low

Alloy with Improved Formability, Solution

Hardened, and Bake Hard enable

B209-14.................Aluminum and Aluminum-Alloy Sheet and Plate

08 11 13 - 2

B209M-14................Aluminum and Aluminum-Alloy Sheet and Plate

(Metric)

B221-14.................Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes

B221M-13................Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)

D3656/D3656M-13.........Insect Screening and Louver Cloth Woven from

Vinyl Coated Glass Yarns

E90-09..................Laboratory Measurement of Airborne Sound

Transmission Loss of Building Partitions and

Elements

D. Federal Specifications (Fed. Spec.):

L-S-125B................Screening, Insect, Nonmetallic

E. Master Painters Institute (MPI):

No. 18..................Primer, Zinc Rich, Organic

F. National Association of Architectural Metal Manufacturers (NAAMM):

AMP 500-06..............Metal Finishes Manual

G. National Fire Protection Association (NFPA):

80-16...................Fire Doors and Other Opening Protectives

H. UL LLC (UL):

10C-09..................Positive Pressure Fire Tests of Door Assemblies

1784-15.................Air Leakage Tests of Door Assemblies and Other

Opening Protectives

I. Department of Veterans Affairs VA Physical Security and Resiliency Design Manual October 1, 2020

1.4 SUBMITTALS

A. Submittal Procedures: Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

B. Submittal Drawings:

1. Show size, configuration, and fabrication and installation details.

C. Manufacturer's Literature and Data:

1. Description of each product.

2. Include schedule showing each door and frame requirements fire label and smoke control label for openings.

3. Installation instructions.

1.5 QUALITY ASSURANCE

A. Manufacturer Qualifications:

08 11 13 - 3

1. Regularly manufactures specified products.

2. Manufactured specified products with satisfactory service on five similar installations for minimum five years.

1.6 DELIVERY

A. Fasten temporary steel spreaders across the bottom of each door frame before shipment.

B. Deliver products in manufacturer's original sealed packaging.

C. Mark packaging, legibly. Indicate manufacturer's name or brand, type, production run number, and manufacture date.

D. Before installation, return or dispose of products within distorted, damaged, or opened packaging.

1.7 STORAGE AND HANDLING

A. Store products indoors in dry, weathertight facility.

B. Protect products from damage during handling and construction operations.

1.8 WARRANTY

A. Construction Warranty: FAR clause 52.246-21, "Warranty of

Construction."

PART 2 - PRODUCTS

2.1 SYSTEM PERFORMANCE

A. Design hollow metal doors and frames complying with specified performance:

1. Fire Doors and Frames: UL 10C; NFPA 80 labeled.

a. Fire Ratings: See drawings.

b. Minimum gauge of metal used on blast resistant doors shall be 14 gauge.

2.2 MATERIALS

A. Sheet Steel: ASTM A1008/A1008M, cold-rolled.

B. Galvanized Sheet Steel: ASTM A653.

2.3 PRODUCTS - GENERAL

A. Basis of Design: Section 09 06 00, SCHEDULE FOR FINISHES.

B. Provide hollow metal doors and frames from one manufacturer.

08 11 13 - 4

2.4 HOLLOW METAL DOORS

1. Exterior Doors: Level 3 and Physical Performance Level A, extra-heavy duty; Model 2, seamless.

2. Fire Doors: Manufacturer's standard complying with specified fire rating performance.

2.5 HOLLOW METAL FRAMES

A. Hollow Metal Frames: ANSI A250.8.

B. Frame Materials:

1. Exterior Frames: Galvanized sheet steel minimum Z120 or ZF120

2. Two Piece Frames:

a. One-piece unequal leg finished rough buck sub-frames as shown, drilled for anchor bolts.

b. Unequal leg finished frames formed to fit subframes and secured to subframe legs with countersunk, flat head screws, spaced

300 mm (12 inches) on center at head and jambs on both sides.

c. Preassemble at factory for alignment.

3. Frame Anchors:

a. Floor anchors:

1) Provide extension type floor anchors to compensate for depth of floor fills.

2) Provide 1.3 mm (0.053 inch) thick steel clip angles welded to jamb and drilled to receive floor fasteners.

08 11 13 - 5

3) Provide 50 mm by 50 mm by 9 mm (2 inch by 2 inches by

3/8 inch) clip angle for lead lined frames, drilled for floor fasteners.

4) Provide mullion 2.3 mm (0.093 inch) thick steel channel anchors, drilled for two floor fasteners and frame anchor screws.

5) Provide continuous 1 mm (0.042 inch) thick steel rough bucks drilled for floor fasteners and frame anchor screws for sill sections.

a) Space floor bolts50 mm (24 inches) on center.

b. Jamb anchors:

1) Place anchors on jambs:

a) Near top and bottom of each frame.

b) At intermediate points at maximum 600 mm (24 inches) spacing.

2) Form jamb anchors from steel minimum 1 mm (0.042 inch) thick.

3) Anchors set in masonry: Provide adjustable anchors designed for friction fit against frame and extended into masonry minimum 250 mm (10 inches). Provide one of following types:

a) Wire Loop Type: 5 mm (3/16 inch) diameter wire.

b) T-Shape type.

c) Strap and stirrup type: Corrugated or perforated sheet steel.

4) Anchors for stud partitions: Provide tabs for securing anchor to sides of studs. Provide one of the following:

a) Welded type.

b) Lock-in snap-in type.

5) Anchors for frames set in prepared openings:

a) Steel pipe spacers 6 mm (1/4 inch) inside diameter, welded to plate reinforcing at jamb stops, or hat shaped formed strap spacers 50 mm (2 inches) wide, welded to jamb near stop.

b) Drill jambs stop and strap spacers for 6 mm (1/4 inch) flat head bolts to pass through frame and spacers.

c) Two-piece frames: Subframe or rough buck drilled for 6 mm

(1/4 inch) bolts.

6) Anchors for observation windows and other continuous frames set in stud partitions.

08 11 13 - 6

a) Weld clip anchors to sills and heads of continuous frames over 1200 mm (4 feet) long.

b) Space maximum 600 mm (24 inches) on centers.

7) Modify frame anchors to fit special frame and wall construction.

8) Provide special anchors where shown on drawings and where required to suit application.

C. Sound Rated Door Frames:

1. Seals: Integral continuous gaskets on frames.

D. Louver Fabrication:

1. Fabricate louvers as complete units.

2. Weld stationary blades to frames.

3. Factory install louvers in door cutouts, welded to door.

E. Louver Screen Fabrication:

1. Fabricate frame to hold wire fabric in channel with retaining bar anchor and to mount on surface of door with screws.

2. Do not lap frame over louver opening.

3. Miter frame corners and join by concealed mechanical fastenings extending about 57 mm (2-1/4 inches) into ends of each member.

4. Drill frame and doors for screw attachment:

5. Space screws 50 mm (2 inches) from end of each leg of frame and maximum 300 mm (12 inches) on center.

6. Insect Screens: Fasten insect screens to interior side of doors with retaining bar against door and not exposed to view.

7. Wire Guards: Fasten wire guard to exterior side of door with retaining bar against door and not exposed to view.

2.6 FINISHES

2.7 ACCESSORIES

A. Primers: ANSI A250.8.

B. Barrier Coating: ASTM D1187/D1187M.

C. Welding Materials: AWS D1.1/D1.1M, type to suit application.

D. Clips Connecting Members and Sleeves: Match door faces.

E. Fasteners: Galvanized steel stainless steel.

1. Metal Framing: Steel drill screws.

2. Masonry and Concrete: Expansion bolts and power actuated drive pins.

F. Anchors: Galvanized steel.

08 11 13 - 7

PART 3 - EXECUTION

3.1 PREPARATION

A. Examine and verify substrate suitability for product installation.

B. Protect existing construction and completed work from damage.

C. Apply barrier coating to metal surfaces in contact with cementitious materials to minimum 0.7 mm (30 mils) dry film thickness.

3.2 INSTALLATION - GENERAL

A. Install products according to manufacturer's instructions and approved submittal drawings.

1. When manufacturer's instructions deviate from specifications, submit proposed resolution for Contracting Officer's Representative consideration.

2. Install fire doors and frames according to NFPA 80.

3. Install smoke control doors and frames according to NFPA 105.

3.3 FRAME INSTALLATION

A. Apply barrier coating to concealed surfaces of frames built into masonry.

B. Plumb, align, and brace frames until permanent anchors are set.

1. Use triangular bracing near each corner on both sides of frames with temporary wood spreaders at midpoint.

2. Use wood spreaders at bottom of frame when shipping spreader is removed.

3. Where construction permits concealment, leave shipping spreaders in place after installation, otherwise remove spreaders when frames are set and anchored.

4. Remove wood spreaders and braces when walls are built, and jamb anchors are secured.

C. Floor Anchors:

1. Anchor frame jambs to floor with two expansion bolts.

a. Lead Lined Frames: Use 9 mm (3/8 inch) diameter bolts.

b. Other Frames: Use 6 mm (1/4 inch) diameter bolts.

2. Power actuated drive pins are acceptable to secure frame anchors to concrete floors.

D. Jamb Anchors:

1. Masonry Walls:

a. Embed anchors in mortar.

08 11 13 - 8

b. Fill space between frame and masonry with grout or mortar as walls are built.

2. Metal Framed Walls: Secure anchors to sides of studs with two fasteners through anchor tabs.

3. Prepared Masonry and Concrete Openings:

a. Direct Securement: 6 mm (1/4 inch) diameter expansion bolts through spacers.

b. Subframe or Rough Buck Securement:

1) 6 mm (1/4 inch) diameter expansion bolts on 600 mm (24 inch) centers.

2) Power activated drive pins on 600 mm (24 inches) centers.

c. Secure two-piece frames to subframe or rough buck with machine screws on both faces.

E. Frames for Sound Rated Doors: Fill frames with insulation.

F. Touch up damaged factory finishes.

1. Repair galvanized surfaces with galvanized repair paint.

2. Repair painted surfaces with touch up primer.

3.4 DOOR INSTALLATION

A. Install doors plumb and level.

B. Adjust doors for smooth operation.

C. Touch up damaged factory finishes.

1. Repair galvanized surfaces with galvanized repair paint.

2. Repair painted surfaces with touch up primer.

3.5 CLEANING

A. Clean exposed door and frame surfaces. Remove contaminants and stains.

3.6 PROTECTION

A. Protect doors and frames from traffic and construction operations.

B. Remove protective materials immediately before acceptance.

C. Repair damage.

- - - E N D - - -

08 34 53 - 1

SECTION 08 34 53

SECURITY DOORS AND FRAMES

1.1 DESCRIPTION

A. The extent of forced-entry resistant (FE) and ballistic resistant (BR) door assemblies required for the Project is indicated on Contract

Drawings, and in Door/Frame/Hardware schedules, including construction, profiles, swing, sizes, hardware, accessories, devices, and locations.

1.2 RELATED WORK

A. Division 5, METALS for steel supports.

B. Section 08 11 13, HOLLOW METAL DOORS AND FRAMES: Doors and frames not designated for special security performances.

C. Section 08 71 00, DOOR HARDWARE: Door Hardware.

D. Section 11 17 36, PACKAGE TRANSFER UNITS: Package transfer boxes:.

E. Section 08 56, 59, SERVICE AND TELLER WINDOW UNITS: Deal trays of a

Forced Entry/Ballistic Resistant rating.

F. Section 13 34 19, METAL BUILDING SYSTEMS: Guard Booths.

G. Section 28 13 00, PHYSICAL ACCESS CONTROL SYSTEMS: Card readers and biometric devices.:

H. Section 28 16 00, INTRUSION DETECTION SYSTEM: Intrusion alarm.

1.3 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.

B. ASTM International (ASTM):

A153/A153M-16a...........Standard Specification for Zinc Coating (Hot-

Dip) on Iron and Steel Hardware

A653/A653M-20...........Standard Specification for Steel Sheet, Zinc-

Coated (Galvanized) or Zinc-Iron Alloy-Coated

(Galvannealed) by the Hot-Dip Process

A1008/A1008M-20.........Standard Specification for Steel, Sheet, Cold-

Rolled, Carbon, Structural, High-Strength Low-

Alloy, High-Strength Low-Alloy with Improved

Formability, Solution Hardened, and Bake Hard enable

08 34 53 - 2

A1011/A1011M-18a........Standard Specification for Steel, Sheet, and

Strip, Hot-Rolled, Carbon, Structural, High-

Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra-High

Strength

D1044-19................Standard Test Method for Resistance of

Transparent Plastics to Surface Abrasion.

C. American National Standards Institute (ANSI):

ANSI A156.115 (2014)....Hardware Preparation in Steel Doors and Steel

Frames

D. American Welding Society (AWS):

D1.1/D1.1M (2010).......Structural Welding Code - Steel

E. National Fire Protection Association (NFPA):

NFPA 80 (2013) ......... Standard for Fire Doors and Other Opening

Protectives

NFPA 252(2013)..........Standard Methods of Fire Tests of Door

Assemblies

F. Society for Protective Coatings (SSPC):

SSPC-SP 2 - 2004.........Hand Tool Cleaning

SSPC-SP 3 - 2004.........Power Tool Cleaning

1.4 PERFORMANCE REQUIREMENTS

A. General: Fabricate and install FE/BR door assemblies to achieve indicated levels of resistance. Extend resistance to include anchorages, interfaces with adjoining substrates, and hardware.

Security attacks shall be unable to penetrate through closed/locked security door assemblies in manner described; it is recognized that such attacks may damage units beyond repair and reuse, requiring replacement of work by Government:

Fire-rated assemblies: Where indicated for fire resistance, provide flush steel doors-and-frame units; comply with NFPA 80. Provide units that have been tested by recognized testing agency in accordance with NFPA No. 252

Forced-Entry (FE) resistant assemblies: Where door assembly is shown or scheduled as FE, provide door manufacturer's material and fabrication for panels, inserts, hardware, devices, and framing of units. Provide rated units where shown or scheduled:

08 34 53 - 3

Ballistic Resistant (BR) assemblies: Where door assembly is shown or scheduled as BR, provide door manufacturer's materials and fabrication for panel, inserts, and framing of unit. Provide rated units where shown or scheduled.

1.5 SUBMITTALS

A. General: For each security door assembly, submit the following in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA AND

SAMPLES.

Product data for each element of work, whether purchased from other manufacturers or provided as door Fabricator's standard production.

Include data substantiating that products comply with requirements of these specifications.

Manufacturer's standard color chart.

Certificates: Letter from manufacturer indicating the products have been certified to meet the specified ratings.

Shop drawings showing each dimensioned details of each door assembly, including performance rating, swing, hardware set, and adjacent construction. Provide drawings on B-size 11 in x 17-inch

(300 mm x 430 mm) sheets. Show typical door exterior elevations at not less than ¼ inch = 1 foot (1:50) scale. After final modifications and corrections have been incorporated into the drawings, submit drawings as AutoCAD files with DWG extension. Show the following:

a. Unit information:

1) Model Number.

2) Ballistic resistant rating.

3) Marks (window no.).

4) Door/frame finish.

5) Door type.

b. Elevation Drawings:

1) Rough opening.

2) Door opening.

3) Frame opening.

4) Vision opening.

5) Finished floor.

6) Sill condition.

7) Undercut for carpet.

8) Weather-stripping.

08 34 53 - 4

9) Reference numbers for primer and finish paint, including number of coats applies.

10) Door class rating: rated or non-rated.

11) Door and frame gauge thickness.

c. Plan drawings:

1) Relate to elevation on drawing.

2) Identify “Attack” and “Protected” sides.

3) Identify door swing (i.e., RH, LH, RHRB, LHRB).

4) Provide key on drawings.

5) Indicate room space numbers taken from Contract Drawings.

d. Details: Show section at not less than ¾ inch = 1 ft (1:20) scale of members indicating construction, size, and thickness of components, frame profile, location of conduit entry, threshold configuration, vision panel together with connections, fastenings, and means of separating dissimilar metals.

e. Breakdown of Product Line Items:

1) If Manufacturer produces one contract line item as several parts (door with transom and sidelights), they shall breakout items on drawings. Each item shall be a subdivision of that product line item number.

2) Installation instructions shall cite all anchorage components, including complete description of expansion anchor as well as installation criteria such as torque requirements, minimum embedment, and minimum edge distance, and shall include alert to installers to avoid cutting of rebar during concrete anchor installation.

1.6 QUALITY ASSURANCE

A. Testing Laboratory Qualifications: For compliance with non-security performance requirements (such as fire ratings, resistance to deterioration from moisture, accessibility to persons with disabilities, or sound attenuation) on security door assemblies of this

Section, use only those testing laboratories which have successfully demonstrated to Project Manager that they have experience and capabilities needed to satisfactorily conduct required tests.

B. Provide products that have been certified by Bureau of Diplomatic

Security (DS) in accordance with DS/PSD SD-STD-01.01.

08 34 53 - 5

1.7 IDENTIFICATION SYSTEMS

A. Identify each assembly to provide VA with ready reference to original manufacturer to facilitate reorders, replacement parts, service, resolution of complaints, and inventory. The label shall be typically embossed/printed metal plate or metallic foil with adhesive backing for permanent identification. Locate label so that it is readily visible and convenient for identification by Project Manager after installation of assembly. The label shall be approximately 1½ inch x 3 inch (40 x

75 mm) and shall cite:

Manufacturer's name/city/state.

Contract number.

Month/Year of manufacture.

Mark number and Ballistic resistant rating.

1.8 DELIVERY, STORAGE AND HANDLING

A. Deliver each assembly project site with fabrication, finishing, and assembly of primary panels, inserts, and frames completed and prepared for installation and connection with security systems. Disassemble hardware for shipping only to extent hardware interferes with shipping.

B. Refer to Division One for shipping requirements.

C. Provide removable spreader bar between jambs during fabrication, delivery, and installation and to include mullions of each frame assembly, except where integral threshold is required and serves same purpose. Do not mar finishes of assembly with installation or removal of spreader bars.

D. Provide protection of pre-finished units, such as pre-finished with baked enamel or stainless steel, using self-adhesive paper.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Certified units: provide units, including frames and sub-frames which are produced by manufacturer who has previously produced, within last

10 years, units of similar security attack resistance of equivalent size and resistance ratings.

2.2 MATERIALS, GENERAL

A. Hot-Rolled Steel Sheets and Strips: ASTM A1011, commercial quality, pickled and oiled, except as otherwise indicated.

08 34 53 - 6

B. Cold-Rolled Steel Sheets: ASTM A1008, commercial quality, except as otherwise indicated.

C. Galvanized Steel Sheets: ASTM A653 with G90 zinc coating, mill phosphatized; commercial quality, except as otherwise indicated.

D. Stainless Steel Sheets: AISI Type 302/304, complying with ASTM A240;

commercial quality, No. 4 directional polish.

E. Supports and Anchors: Fabricate to endure required performances, but of not less than 1/16-inch (1.5 mm) sheet steel. For exterior wall assemblies, hot-dip zinc coat support/anchor units after fabrication in compliance with ASTM A 153, Class B.

F. Inserts, Bolts, Fasteners: Standard units of strengths required to endure performances; hot-dip zinc coated where used in exterior wall assemblies in compliance with ASTM A 153, Class C/D.

G. Vision Lights General: Fabricate vision lights of sizes shown and scheduled with same performance capabilities as specified/shown for door assembly where installed. Where applicable, achieve performances and combined performances through lamination of transparent sheets, films, and screens of standard manufactured/tested products. Comply with applicable provisions of Division 8, Section 08 80 00, GLAZING.

Forced-Entry (FE) Resistance: Where assembly is indicated for forced-entry resistance rating (FE), provide light of size shown or scheduled in accordance with certification.

Ballistic Resistance (BR): Where assembly is indicated for ballistic-resistance rating (BR), provide light of size shown or scheduled in accordance with certification.

Vision light faces general: Except as otherwise shown, where forced-entry or ballistic resistance is required, provide face of light exposed on exterior (to the “attack”) as glass surface, and where unit is of laminated construction, provide face exposed on interior (“safe”) as polycarbonate surface. Provide exposed polycarbonate surfaces to include an abrasion-resistant coating for

3 percent maximum haze increase for 100 revolutions on 500g Taber abraser, ASTM D1044.

2.3 HARDWARE

A. General: Provide special units of door hardware to achieve performances, and as shown and scheduled. Standard units for each security door assembly are specified to be furnished as work of Section

08 71 00, DOOR HARDWARE; see Project “Finish Hardware Schedule” and

08 34 53 - 7

“Data Sheets,” and provisions of this Section, as well as notes on door-and-frame schedule.

2.4 FABRICATION AND ASSEMBLY

A. General: Fabricate, test, and preassemble security door assemblies with hardware at factory; disassemble hardware only to extent necessary for handling, packaging, shipment, and installation at Project. Fabricate metal work to comply with performance requirements. Fabrications shall be rigid, neat, and free from warp/buckle/similar defects, with eased edges and continuously welded joints, ground where exposed, to produce smooth, flush, invisible joints. Weld in accordance with AWS D1.1, Structural Welding Code for Steel:

Prepare panels and frames of each assembly to receive hardware, devices, and accessory units as shown and scheduled. Reinforce work for hardware and devices and cut work for mortised or concealed units; comply with ANSI A156.115, working from templates supplied by unit manufacturers and suppliers:

a. Locate hardware, devices, and accessories as required by Section

08 11 13, HOLLOW METAL DOORS AND FRAMES.

b. Locate hardware, devices, and accessories as shown and scheduled (including on approved shop drawings) or, if not otherwise indicated: 1) in accordance with ANSI A156.115 and A156.115W

Recommended Locations for Builder's Hardware or, 2) in accordance with security device manufacturer's recommendation for optimum responses, but 3) in any case, as required to achieve required assembly performances.

c. Except where assembly is equipped with door-seal stripping at jambs and head, provide neoprene door silencers on stops; three at strike jamb for single door, and four at head for double door.

d. Except as otherwise indicated, pre-fabricate and preassemble security door assemblies to include full extent of required conduit-protected electrical/electronic power-and-control wiring placed and supported to avoid conflicts with other elements and subsequent drilling/cutting-in of work during installation of units. Provide access ports as required to support 1 inch (25 mm) conduit.

e. Clearances: Not more than 1/8 inch (3 mm) at jambs and heads, except not more than 1/4 inch (6 mm) between fire-rated pair of doors. Nor more than 1/4 inch (6 mm) at bottom. Undercut for

08 34 53 - 8 carpets are not permitted where doors are used in corridors.

Fabricate frames with horizontally slotted bolt holes.

Provide removable glazing stops and similar moldings on interior or

“safe” side of assemblies. Glazing shall be removable without removing door from frame.

Shop Painting: Provide basecoat, factory-applied painting of ferrous metal elements of assemblies excluding other specified exposed-finish surfaces of stainless steel, aluminum, bronze, and similar metals not intended for painting.

a. Clean steel and zinc-coated steel surfaces of mill scale, rust, oil, grease, dirt and other substances, immediately before finish application.

b. Apply pretreatment of cold phosphate solution (SSPC-SP 2) or basic zinc chromate/vinyl-butyl solution (SSPC-SP 3).

c. Apply paint coat specified for shop application and bake on within time limits recommended by manufacturer of pretreatment.

Apply in a uniform, smooth coat to result in dry film thickness of not less than 0.002 inch (0.05 mm).

Vision panels:

a. The transparencies shall be enclosed and cushioned within core of door for continuous perimeter bite of not less than ¾ inch (20

mm) on each side and 1/4-inch (6 mm) cushion clearance to fixed metal stop on glazing edges. Glazing shall be installed by manufacturer with no raw metal edges evident or in contact with glass in door vision openings. Vision opening edges shall be cushioned and trimmed neatly to provide acceptable appearance.

b. If external frames are used to either side or to both faces of door, frame(s) shall not exceed 1-9/16 inch (40 mm) in width and shall be configured internally to cushion all perimeter edges and faces of glazing and provide minimum bite of 3/4 inch (20 mm) and

1/4 inch (6 mm) cushion clearance to fixed metal stop on glazing edges. Frame shall not produce pinch point with hardware. All external bolts to attach frame shall be flush mounted.

Alternatively, protruding bolt heads shall be covered with additional trim frame and flush mounted screws.

08 34 53 - 9

PART 3 - EXECUTION

3.1 INSTALLATION

A. General: Install security door assemblies in accordance with approved shop drawings, manufacturer's data and instructions, and requirements of these specifications. Install as required to achieve specified performances, and to comply with recommendations of related industry association or testing agency sponsoring standards for required non-security performances. Install door assemblies’ plumb and level:

Install assemblies in compliance with recommendations and instructions of ANSI A250.8 and ANSI A250.11.

At fire-rated door openings, comply with NFPA Standard No. 80.

Properly hang and align FE/BR doors so that pull open exertion does not exceed 12 lbs. (5.4 kg.).

Installer shall not grind any portion of door, frame or locking device strikes.

Locking device strikes shall engage strike plate without binding.

B. Anchorage: The door manufacturer shall provide anchors appropriate for substrate to which door frame is to be fastened. Structural frames shall have pre-drilled bolt hole patterns not to exceed 12 inches (300

mm) on center. The manufacturer shall verify substrates involved, and supply any special fastening tools (e.g., special drill or bit) required by anchoring system. The anchor shall be acceptable for shock/short duration loading and have potential for removal during life of building. The anchor shall also meet the following requirements:

Anchor diameter: 3/8-inch (10 mm) minimum.

Embedment and edge distances shall be as indicated on Contract

Drawings and as appropriate for anchor and substrate, but not less than the following:

a. Embedment in concrete: 3 1/2 inches (90 mm).

b. Embedment in solid masonry: 6 inches (150 mm).

c. Edge distance: 3 inches (75 mm).

The minimum anchor strengths shall be:

a. Yield Strength: 135,000 psi (900 MPa)

b. Tensile Strength: 186,000 psi (1240 MPa) Avoid cutting of rebar during concrete anchor installation. Shims provided for rough opening (RO) frame clearance should not exceed1/4 inch (6 mm). Cap plugs used in frame shall match frame finish.

08 34 53 - 10

3.2 ADJUST AND CLEAN

A. General: Upon request of Project Manager, remove protective coverings and clean exposed surfaces. Repair damaged elements, restore abraded surfaces, touch-up base-coat paint finish with air-drying primer, and remove imperfections from exposed natural metal finishes.

B. Check and readjust hardware, devices, and accessories with door-to-frame-and-sill/threshold clearances set for proper operation of locks, door seals, and other operational units. Do not remove permanently applied performance labels.

C. Comply with "Door Hardware" section requirements for protection and handling of keys and locking devices, and associated information.

D. Exercise extreme care in the cleaning of exposed surfaces of polycarbonate; comply with manufacturer’s directions.

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05-01-22

08 71 00-1

SECTION 08 71 00

DOOR HARDWARE

1.1 DESCRIPTION

Door hardware and related items necessary for complete installation and operation of doors.

1.2 RELATED WORK

Caulking: Section 07 92 00 JOINT SEALANTS.

Application of Hardware: Section 08 14 00, 11 13, HOLLOW METAL DOORS AND

FRAMES. Section 08 41 13

Finishes: Section 09 06 00, SCHEDULE FOR FINISHES.

Painting: Section 09 91 00, PAINTING.

Card Readers: Section 28 13 11, PHYSICAL ACCESS CONTROL SYSTEMS.

Electrical: Division 26, ELECTRICAL.

Fire Detection: Section 28 31 00, FIRE DETECTION AND ALARM.

1.3 GENERAL

All hardware shall comply with ABAAS, (Architectural Barriers Act Accessibility Standard) unless specified otherwise.

Provide rated door hardware assemblies where required by most current version of the International Building Code (IBC).

Hardware for Labeled Fire Doors and Exit Doors: Conform to requirements of NFPA 80 for labeled fire doors and to NFPA 101 for exit doors, as well as to other requirements specified. Provide hardware listed by UL, except where heavier materials, large size, or better grades are specified herein under paragraph HARDWARE SETS. In lieu of UL labeling and listing, test reports from a nationally recognized testing agency may be submitted showing that hardware has been tested in accordance with UL test methods and that it conforms to NFPA requirements.

Hardware for application on metal and wood doors and frames shall be made to standard templates. Furnish templates to the fabricator of these items in sufficient time so as not to delay the construction.

The following items shall be of the same manufacturer, except as otherwise specified:

1. Mortise locksets.

2. Hinges for hollow metal and wood doors.

3. Surface applied overhead door closers.

4. Exit devices.

08 71 00-2

5. Floor closers.

1.4 WARRANTY

Automatic door operators shall be subject to the terms of FAR Clause

52.246-21, except that the Warranty period shall be two years in lieu of one year for all items except as noted below:

1. Locks, latchets, and panic hardware: 5 years.

2. Door closers and continuous hinges: 10 years.

1.5 MAINTENANCE MANUALS

In accordance with Section 01 00 00, GENERAL REQUIREMENTS Article titled "INSTRUCTIONS", furnish maintenance manuals and instructions on all door hardware. Provide installation instructions with the submittal documentation.

1.6 SUBMITTALS

Submittals shall be in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES. Submit 6 copies of the schedule per Section

01 33 23. Submit 2 final copies of the final approved schedules to VAMC

Locksmith as record copies (VISN Locksmith if the VAMC does not have a locksmith).

Hardware Schedule: AHC certified hardware consultant to prepare and submit hardware schedule in the following form:

Hardware Item

Quantity Size Reference Publication Type No.

Finish Mfr.

Name and Catalog No.

Key Control Symbols

UL Mark (if fire rated and listed)

ANSI/BHMA

Finish Designation

Samples and Manufacturers' Literature:

1. Samples: All hardware items (proposed for the project) that have not been previously approved by Builders Hardware Manufacturers

Association shall be submitted for approval. Tag and mark all items with manufacturer's name, catalog number and project number.

2. Samples are not required for hardware listed in the specifications by manufacturer's catalog number, if the contractor proposes to use the manufacturer's product specified.

08 71 00-3

Certificate of Compliance and Test Reports: Submit certificates that hardware conforms to the requirements specified herein. Certificates shall be accompanied by copies of reports as referenced. The testing shall have been conducted either in the manufacturer's plant and certified by an independent testing laboratory or conducted in an independent laboratory, within four years of submittal of reports for approval.

1.7 DELIVERY AND MARKING

Deliver items of hardware to job site in their original containers, complete with necessary appurtenances including screws, keys, and instructions. Tag one of each different item of hardware and deliver to

COR for reference purposes. Tag shall identify items by Project

Specification number and manufacturer's catalog number. These items shall remain on file in COR's office until all other similar items have been installed in project, at which time the COR will deliver items on file to Contractor for installation in predetermined locations on the project.

1.8 PREINSTALLATION MEETING

Convene a preinstallation meeting not less than 30 days before start of installation of door hardware. Require attendance of parties directly affecting work of this section, including Contractor and Installer, Architect, Project Engineer and VA Locksmith, Hardware Consultant, and

Hardware Manufacturer’s Representative. Review the following:

1. Inspection of door hardware.

2. Job and surface readiness.

3. Coordination with other work.

4. Protection of hardware surfaces.

5. Substrate surface protection.

6. Installation.

7. Adjusting.

8. Repair.

9. Field quality control.

10. Cleaning.

1.9 INSTRUCTIONS

Hardware Set Symbols on Drawings: Except for protective plates, door stops, mutes, thresholds and the like specified herein, hardware requirements for each door are indicated on drawings by symbols. Symbols for hardware sets consist of letters (e.g., "HW") followed by a number.

08 71 00-4

Each number designates a set of hardware items applicable to a door type.

Keying: All cylinders shall be keyed into existing warehouse keys

Keying: A new Great Grandmaster key shall be established for this project. The key system shall be small format (Best size and profile) removable core type as previously described. The key blanks shall be protected by a utility patent with a minimum seven years remaining on the patent from the start of construction and protected by contract-controlled distribution. The manufacturer shall furnish code pattern listings in both paper and electronic formats so keys may be reproduced by code.; provide electronic format in file type required by project’s key control software. The manufacturer shall design the new key system with the capacity to rekey the existing system and provide for 25 percent expansion capability beyond this requirement. Submit a keying chart for approval showing proposed keying layout and listing expansion capacity.

1. Keying information will be furnished to the Contractor by the COR.

2. Supply information regarding key control of cylinder locks to manufacturers of equipment having cylinder type locks. Notify COR immediately when and to whom keys or keying information is supplied.

Return all such keys to the COR.

1.10 APPLICABLE PUBLICATIONS

The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only. In text, hardware items are referred to by series, types, etc., listed in such specifications and standards, except as otherwise specified.

ASTM International (ASTM):

American National Standards Institute/Builders Hardware Manufacturers

Association (ANSI/BHMA):

A156.1-06...............Butts and Hinges

A156.2-03...............Bored and Pre-assembled Locks and Latches

A156.3-08...............Exit Devices, Coordinators, and Auto Flush Bolts

A156.4-08...............Door Controls (Closers)

A156.5-14...............Cylinders and Input Devices for Locks.

A156.6-05...............Architectural Door Trim

08 71 00-5

A156.8-05...............Door Controls-Overhead Stops and Holders

A156.12-05 .............Interconnected Locks and Latches

A156.14-07 .............Sliding and Folding Door Hardware

A156.15-06..............Release Devices-Closer Holder, Electromagnetic and Electromechanical

A156.16-08..............Auxiliary Hardware

A156.17-04 .............Self-Closing Hinges and Pivots

A156.18-06..............Materials and Finishes

A156.21-09..............Thresholds

A156.22-05..............Door Gasketing and Edge Seal Systems

A156.23-04..............Electromagnetic Locks

A156.25-07 .............Electrified Locking Devices

A156.26-06..............Continuous Hinges

A156.28-07 .............Master Keying Systems

A156.29-07 .............Exit Locks and Alarms

A156.30-03 .............High Security Cylinders

A156.31-07 .............Electric Strikes and Frame Mounted Actuators

A156.36-10..............Auxiliary Locks

A250.8-03...............Standard Steel Doors and Frames

National Fire Protection Association (NFPA):

80-10...................Fire Doors and Other Opening Protectives

101-09..................Life Safety Code

Underwriters Laboratories, Inc. (UL):

Building Materials Directory (2008)

PART 2 - PRODUCTS

2.1 BUTT HINGES

ANSI A156.1. Provide only three-knuckle hinges, except five-knuckle where the required hinge type is not available in a three-knuckle version (e.g., some types of swing-clear hinges). The following types of butt hinges shall be used for the types of doors listed, except where otherwise specified:

1. Exterior Doors: Type A2112/A5112 for doors 900 mm (3 feet) wide or less and Type A2111/A5111 for doors over 900 mm (3 feet) wide. Hinges for exterior outswing doors shall have non-removable pins. Hinges for exterior fire-rated doors shall be of stainless-steel material.

Provide quantity and size of hinges per door leaf as follows:

1. Doors up to 1210 mm (4 feet) high: 2 hinges.

08 71 00-6

2. Doors up to 900 mm (3 feet) wide, standard weight: 114 mm x 114 mm

(4-1/2 inches x 4-1/2 inches) hinges.

3. Doors over 900 mm (3 feet) to 1065 mm (3 feet 6 inches) wide, standard weight: 127 mm x 114 mm (5 inches x 4-1/2 inches).

4. Doors over 1065 mm (3 feet 6 inches) to 1210 mm (4 feet), heavy weight: 127 mm x 114 mm (5 inches x 4-1/2 inches).

5. Provide heavy-weight hinges where specified.

6. At doors weighing 330 kg (150 pounds) or more, furnish 127 mm (5 inch) high hinges.

See Articles "MISCELLANEOUS HARDWARE" and "HARDWARE SETS" for pivots and hinges other than butts specified above and continuous hinges specified below.

2.2

1. adjustable threaded stud and machine screw mechanism to allow the door to be adjusted within the wrap-around edge guard.

2.3 DOOR CLOSING DEVICES

Closing devices shall be products of one manufacturer.

2.4 OVERHEAD CLOSERS

Conform to ANSI A156.4, Grade 1.

Closers shall conform to the following:

1. The closer shall have minimum 50 percent adjustable closing force over minimum value for that closer and have adjustable hydraulic back check effective between 60 degrees and 85 degrees of door opening.

2. Where specified, closer shall have hold-open feature.

3. Size Requirements: Provide multi-size closers, sizes 1 through 6, except where multi-size closer is not available for the required application.

4. Material of closer body shall be forged or cast.

5. Arm and brackets for closers shall be steel, malleable iron or high strength ductile cast iron.

6. Where closers are exposed to the exterior or are mounted in rooms that experience high humidity, provide closer body and arm assembly of stainless-steel material.

7. Closers shall have full size metal cover; plastic covers will not be accepted.

8. Closers shall have adjustable hydraulic back-check, separate valves for closing and latching speed, adjustable back-check positioning valve, and adjustable delayed action valve.

08 71 00-7

9. Provide closers with any accessories required for the mounting application, including (but not limited to) drop plates, special soffit plates, spacers for heavy-duty parallel arm fifth screws, bullnose or other regular arm brackets, longer or shorter arm assemblies, and special factory templating. Provide special arms, drop plates, and templating as needed to allow mounting at doors with overhead stops and/or holders.

10. Closer arms or backcheck valve shall not be used to stop the door from overswing, except in applications where a separate wall, floor, or overhead stop cannot be used.

11. Provide parallel arm closers with heavy duty rigid arm.

12. Where closers are to be installed on the push side of the door, provide parallel arm type except where conditions require use of top jamb arm.

13. Provide all surface closers with the same body attachment screw pattern for ease of replacement and maintenance.

14. All closers shall have a 1 ½” (38mm) minimum piston diameter.

2.5 DOOR STOPS

Conform to ANSI A156.16.

Provide door stops wherever an opened door or any item of hardware thereon would strike a wall, column, equipment or other parts of building construction. For concrete, masonry or quarry tile construction, use expansion shields for mounting door stops.

Where cylindrical locks with turn pieces or pushbuttons occur, equip wall bumpers Type L02251 (rubber pads having concave face) to receive turn piece or button.

Provide floor stops (Type L02141 or L02161) in office areas; Type L02121 x 3 screws into floor elsewhere. Wall bumpers, where used, must be installed to impact the trim or the door within the leading half of its width. Floor stops, where used, must be installed within 4-inches of the wall face and impact the door within the leading half of its width.

Where drywall partitions occur, use floor stops, Type L02141 or L02161 in office areas, Type L02121 elsewhere.

Provide stop Type L02011, as applicable for exterior doors. At outswing doors where stop can be installed in concrete, provide stop mated to

08 71 00-8 concrete anchor set in 76mm (3-inch) core-drilled hole and filled with quick-setting cement.

Omit stops where floor mounted door holders are required and where automatic operated doors occur.

Provide appropriate roller bumper for each set of doors (except where closet doors occur) where two doors would interfere with each other in swinging.

Provide appropriate door mounted stop on doors in individual toilets where floor or wall mounted stops cannot be used.

Provide overhead surface applied stop Type C02541, ANSI A156.8 on patient toilet doors in bedrooms where toilet door could come in contact with the bedroom door.

Provide door stops on doors where combination closer magnetic holders are specified, except where wall stops cannot be used or where floor stops cannot be installed within 4-inches of the wall.

Where the specified wall or floor stop cannot be used, provide concealed overhead stops (surface-mounted where concealed cannot be used).

2.6 OVERHEAD DOOR STOPS AND HOLDERS

Conform to ANSI Standard A156.8. Overhead holders shall be of sizes recommended by holder manufacturer for each width of door. Set overhead holders for 110 degrees opening, unless limited by building construction or equipment. Provide Grade 1 overhead concealed slide type: stop-only at rated doors and security doors, hold-open type with exposed hold-open on/off control at all other doors requiring overhead door stops.

2.7 FLOOR DOOR HOLDERS

Conform to ANSI Standard A156.16. Provide extension strikes for Types

L01301 and L01311 holders where necessary.

2.8 LOCKS AND LATCHES

Conform to ANSI A156.2. Locks and latches for doors 45 mm (1-3/4 inch) thick or over shall have beveled fronts. Lock cylinders shall have not less than six pins. Cylinders for all locksets shall be removable core type. Cylinders shall be furnished with construction removable cores and construction master keys. Cylinder shall be removable by special key or tool. Construct all cores so that they will be interchangeable into the core housings of all mortise locks, rim locks, cylindrical locks, and any other type of lock included in the Great Grand Master Key System.

Disassembly of lever or lockset shall not be required to remove core

08 71 00-9 from lockset. All locksets or latches on double doors with fire label shall have latch bolt with 19 mm (3/4 inch) throw unless shorter throw allowed by the door manufacturer’s fire label. Provide temporary keying device or construction core to allow opening and closing during construction and prior to the installation of final cores.

In addition to above requirements, locks and latches shall comply with following requirements:

Special Features: Key override to permit a master keyed security system and a pushbutton security code activated passage feature to allow access without using the entry code.

2.9 ANSI/ BHMA A156.31 Grade 1.

General: Use fail-secure electric strikes at fire-rated doors.

2.10 KEYS

Stamp all keys with change number and key set symbol. Furnish keys in quantities as follows:

Locks/Keys Quantity

Cylinder locks 2 keys each

Cylinder lock change key blanks

100 each different key way

Master-keyed sets 6 keys each

Grand Master sets 6 keys each

Great Grand Master set 5 keys

Control key 2 keys

The manufacturer of the lock cylinders and locks shall attach a key tag to keys of each lock cylinder and shall mark thereon the respective item number and key change number. Provide each group of keys in a key gathering envelope (supplied by Key Cabinet Manufacturer) in which the lock manufacturer shall include the following information: Item number, key change number and door number. The contractor shall furnish the Key

Cabinet Manufacturer the hardware and keying schedules and change keys.

The Key Cabinet Manufacturer shall set up a three-way cross index system, including master keys, listing the keys alphabetically, the hooks numerically and the key changes numerically on different colored index cards. Index cards shall be typewritten and inserted in a durable binder. Attach the keys to the two sets of numbered tags supplied with the cabinet. (The permanent tag and the loan key tag). Instruct the

08 71 00-10 owner in proper use of the system. Install cabinet as directed by the

COR.

2.11 EXIT DEVICES

Conform to ANSI Standard A156.3. Exit devices shall be Grade 1; type and function are specified in hardware sets. Provide flush with finished floor strikes for vertical rod exit devices in interior of building.

Trim shall have cast satin stainless steel lever handles of design like locksets, unless otherwise specified. Provide key cylinders for keyed operating trim and, where specified, cylinder dogging.

Surface vertical rod panics shall only be provided less bottom rod;

provide fire pins as required by exit device and door fire labels. Do not provide surface vertical rod panics at exterior doors.

Concealed vertical rod panics shall be provided less bottom rod at interior doors, unless lockable or otherwise specified; provide fire pins as required by exit device and door fire labels. Where concealed vertical rod panics are specified at exterior doors, provide with both top and bottom rods.

Where removable mullions are specified at pairs with rim panic devices, provide mullion with key-removable feature.

At non-rated openings with panic hardware, provide panic hardware with key cylinder dogging feature.

Exit devices for fire doors shall comply with Underwriters Laboratories, Inc., requirements for Fire Exit Hardware. Submit proof of compliance.

2.12 FLUSH BOLTS (LEVER EXTENSION)

Conform to ANSI A156.16. Flush bolts shall be Type L24081 unless otherwise specified. Furnish proper dustproof strikes conforming to ANSI

A156.16, for flush bolts required on lower part of doors.

Lever extension manual flush bolts shall only be used at non-fire-rated pairs for rooms only accessed by maintenance personnel.

Face plates for cylindrical strikes shall be rectangular and not less than 25 mm by 63 mm (1 inch by 2-1/2 inches).

Friction-fit cylindrical dustproof strikes with circular face plate may be used only where metal thresholds occur.

Provide extension rods for top bolt where door height exceeds 2184 mm (7 feet 2 inches).

2.13 FLUSH BOLTS…