Rolling Door Cut Sheet.pdf

The complete Installation Instructions and Owner’s Manual are available at no charge from:

Wayne Dalton, a division of Overhead Door Corporation, 2501 S. State Hwy 121 Business, Lewisville, TX., 75067, 44660, Or Online At www.Wayne-Dalton.com

©Copyright 2020 REV6_09/04/2020Part Number

T a b l e O f C o n t e n t s

341826

PLEASE DO NOT RETURN THIS PRODUCT

TO THE STORE

Please Do Not Return This Product To The Store. Please call 1 (800) 255-3046 (Press Option 1) and follow the prompts to contact the appropriate customer service agent. They will be happy to handle any questions that you may have.

Pre-Installation 2 Important Safety Instructions 2

Tools Required 2

Package Contents 2

Introduction 3

Preparations 3

Material 3

Clearances 3

Removing an Existing Door 3

Typical Jamb & Guide Attachment 3

Parts Breakdown 4 Installation 5 Superimposed Loads On Jambs 14 Warranty 16

Wayne Dalton, a division of Overhead Door Corporation

800C (ThermoTite™), 800*, 900 and 926

R o l l i n g D o o R installation instRuctions anD owneR’s Manual

*incluDes secuR-Vent® anD titan™ oVeRsize DooR options.

Wayne Dalton highly recommends that you read and fully understand the Installation Instructions and Owner’s Manual before you attempt this installation.

To avoid possible injury, read the enclosed instructions carefully before installing and operating the garage door. Pay close attention to all warnings and notes. After installation is complete, fasten this manual near garage door for easy reference.

IMPORTANT NOTICES!

Important Safety Instructions

DEFINITION OF KEY WORDS USED IN THIS MANUAL:

WARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH; IF NOT

AVOIDED, COULD RESULT IN SEVERE OR FATAL INJURY.

CAUTION

PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW

INSTRUCTIONS.

IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION.

NOTE: Information assuring proper installation of the door.

HINT: INDICATES A SUGGESTED STEP TO SIMPLIFY INSTALLATION BASED ON EXPERIENCE.

READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUES-

TION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A

TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3. It is always recommended to wear eye protection when using tools, otherwise eye injury could result.

4. Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury.

5. Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.

6. Operate door only when it is properly adjusted and free from obstructions.

7. If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/ or repairs made by a trained door system technician using proper tools and instructions.

8. DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9. DO NOT place fingers or hands in between curtain & guides while door is moving.

10. DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result should the child become entrapped between the door and the floor.

11. Due to constant extreme spring tension, do not attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, fasteners, counterbalance lift cables or supports. To avoid possible severe or fatal injury, have any such work performed by a trained door systems technician using proper tools and instructions.

12. On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13. Top section of door may need to be reinforced when attaching an electric opener.

Check door and/ or opener manufacturer’s instructions.

14. Visually inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely. Also check to ensure all bolted connections to insure they are secure.

15. Test electric opener’s safety features monthly, following opener manufacturer’s instruc-tions.

16. This door may not meet the building code wind load requirements in your area. For your safety, you will need to check with your local building official for wind load code requirements and building permit information.

17. This manual is NOT intended to provide “take-down” instructions for existing door.

Consult your local Wayne Dalton dealer if existing door needs to be removed.

18. Thoroughly familiarize yourself with the construction codes in your region before initiat-ing work.

19. If the building design and door installation create potential pinch points to users, owner is responsible for the installation of appropriate guarding, in compliance with OSHA regulations.

20. Consider using a multi-person crew for installing, adjusting and/or repairing larger doors.

After installation is complete, fasten this manual near the garage door.

IMPORTANT: RIGHT HAND AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE

BUILDING LOOKING OUT.

WARNING

PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS,

ENSURE YOU'RE WINDING IN THE PROPER DIRECTION AS STATED IN

THE INSTALLATION INSTRUCTIONS. OTHERWISE, THE SPRING FITTINGS

MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION

AND COULD RESULT IN SEVERE OR FATAL INJURY.

IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING

LOOKING OUT.

Tools Required

Power drill w/3/8” or 1/2” chuck

Masonry drill or impact hammer and bits

Chain hoist

Ladders and/or scaffolding

Two 3/4” diameter steel rods 24” long for checking and cor-recting guide openings.

Electric impact drill with 1/2” chuck.

Cable cutters and diagonal cutters

Two hardened steel bars w/ knurled ends, 1/2” diameter and approximately 18” long, or 3/4” diameter x 24”, or 7/8” diameter x 24” (dependent upon door size)

Wrenches

Screwdrivers

Drills

Center punch

Water-level hose

Hammer

Tape measure

Step Ladder

Level and String level

Chalk line

Plumb line

Vice grips or C-clamps

Leather gloves

Safety glasses

Package Contents

NOTE: Depending on the door model, some parts listed will not be supplied if not required.

Rear Back Hangs may not be included with your door.

Bottom bar assembly

Door curtain assembly (as required) Adjusting wheel

Awning crank (optional)

Awning crank winding shaft (Optional)

Barrel assembly (as required)

Shaft Collar w/set screw (leave in place)

Face mounted steel jamb guide assembly

Between jambs guide assembly

Main gear (optional)

Back hood (under lintel only)

Adjusting bracket assembly

Operator bracket assembly Front hood

Hood strap (as required)

Pre-Installation

Power Unit Assembly (Optional)

Flare

Stud Plate

B Bar Stop

G-Guide

1/4 - 20 Flanged Nut

Bottom Bar Stops (G-Guides)

Bottom Bar Stops (3 Angle Guides)

Stud Plate

Bottom Bar Stop

Flare

1/4 - 20 Flange Nut

Quantity Part # Description Where used

1 275412 RVT, RDH, ZNC, 0.50”

x 1.75”

AW to bracket

4 275580 Screws, cap, 1/2”

- 13 x 1-1/2”, hex, steel

Brackets to guides

4 273803 Nut, hex, STL, ZNC, 1/2” - 13

Brackets to guides

4 276855 Washer, flat, ST, .5625” x 1.375” x .12”

Brackets to guides

6 276863 Washer, flat, STL, .375” x 1.00”X.1”

RH Guide to wall

6 275624 Screw, cap,3/8” - 16 x 1.00”, hex, steel

RH Guide to wall

6 276863 Washer, flat, STL, .375” x 1.00” x .1”

RH Guide to wall

6 275624 Screw, cap,3/8” - 16 x 1.00”, hex, steel

RH Guide to wall

4 276863 Washer, flat, STL, .375” x 1.00” x .1”

Guide to wall at top

4 275624 Screws, cap, 3/8” - 16 x 1.00”, hex, steel

Guide to wall at top

6 112046 Screws,tapcon, 1/4” x 1-3/4”, HWH, BIT

Hood to wall

6 276858 Washer, flat, STL,.250” x .750” x .059”

Hood to wall

10 276016 Screw, selftap, HWH, ZNC, 1/4” - 20 x 1/2”

Hood to brackets / strap

5 278979 Screw, cap, 5/16” - 18 x 3/8”, flanged

Top Slat to Ring

8 266102 Stud plate, .250” studs, univ track

Stop to guide

16 100279 Nut, flange, hex, 1/4” - 20

Stop to guide

1 273966 Pin,CTTR,STL, .1875” x 1.50”

AW to tension shaft

Introduction

This manual's main function is to assist the installer in correctly installing the doors to ensure safe operation. Compliance with building codes, enforced in your area, is required.

All Wayne Dalton Rolling Steel Service Doors follow the general guidelines set forth here. Ad-ditional installation information for each door shipped is found on the installation drawing(s).

There are also bolt and small parts bags sealed separately with accessory lists describing where parts are used.

Preparations

READ THE INSTALLATION INSTRUCTIONS TO BECOME FAMILIAR WITH THE NAMES

OF THE VARIOUS COMPONENTS AND THEIR RELATION TO EACH OTHER. IT IS NECES-

SARY FOR THE INSTALLER TO DETERMINE THE FOLLOWING:

The type of mounting (face-of wall or between jambs).

Method of operation (hoist, crank, motor, or push-up).

The hand of operation (right or left) determined from the coil side of the door.

Type of jamb (masonry, wood, or steel) the door guides mount and the fasteners required.

The dimensions for the opening width, opening height, head room, and side room.

Material

Inspect your door prior to leaving for the job site for possible damage or shortage of parts.

Report any claims to your door supplier immediately.

Clearances

The installation drawing(s) supplied in the hardware bag contain information on bracket size and head and side room for each door. Be sure that the dimensions are correct for the open-ing you are working on. Take special note of the "C" dimension. THIS DIMENSION MUST BE

HELD IN ORDER TO PREVENT INTERFERENCE WITH THE PROPER OPERATION OF THE

DOOR. Be sure the required clearances are available prior to installation.

Removing an Existing Door

IMPORTANT: COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE

ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR.

WARNING

A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE

SEVERE OR FATAL INJURY. TO AVOID INJURY, HAVE A TRAINED DOOR

SYSTEMS TECHNICIAN, USING PROPER TOOLS AND INSTRUCTIONS,

RELEASE THE SPRING TENSION.

Typical Jamb & Guide Attachment

3/8” x 16“ through-wall bolt lenght = block thickness + 1-1/2”

Face of wall mount to unfilled CMU block jamb

3” STL washer

3/8” x16“ through-wall bolt lenght = block thickness + 1-1/2”

Face of wall mount to soft brick jamb

3” STL washer

Face of wall mount to filled CMU block jamb

Face of wall mount to steel jamb (min. 3/6”)

3/8” min. fastener

Face of wall mount to concrete jamb

Face of wall mount to steel jamb (min. 3/16”)

3/8” min. fastener

3/8” min. wedge type expansion bolt

3/8” min. wedge type expansion bolt

A. CURTAIN ASSEMBLY:

B. RELEASE HANDLE:

C. STANDARD CHAIN HOIST MECHANISM:

D. BRACKETS:

D1. Left Hand Bracket

D2. Right Hand Bracket

D3. Right Hand Bracket With Motor

E. WHEEL:

E1. Adjusting Wheel

F. FRONT HOOD:

F1. Center Front hood

F2. Left Hand Front hood

F3. Right Hand Front hood

G. GUIDE ASSEMBLIES:

G1. Left Hand Guide Assembly

G2. Right Hand Guide Assembly

H. MISCELLANEOUS:

H1. Bottom bar assembly:

H2. Hand Crank

H3. Control Panel

H4. Sensing Edge

H3. Sensing Edge Circuit Box

I. PHOTO EYE TRANSMITTER:

I1. Left Hand Photo Eye Transmitter

I2. Right Hand Photo Eye Transmitter

NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations.

F1.

D1.

D2.

E1.

H1.

G2.

G1.

A.

F2.

I1.

I2.

H4.

H3.

H4.

H2.

F3.

D3.

PARTS BREAKDOWN

INSTALLATION

Before installing your door, be certain that you have read and followed all of the instruc-tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door.

NOTE: Reference TDS 160 for general garage door terminology at www.dasma.com.

Opening Checks Tools Required: Tape measure, Plumb line, Safety glasses, Leather gloves 1

Check the opening width “A” and the opening height “B” or “F” and compare with the instal-lation drawing to be sure the opening is the proper size for the door. Any variation in the actual opening width or height, or plumb of the jambs is to be disregarded when installing the guides. Verify the clearances available meet or exceed those given on the installation drawing.

Unpack and lay out all door components (prior to leaving for the job site, if possible) and review the following:

1. Does barrel hand of operation match the required hand on the drawings?

2. Do guide mounting angles match the required arrangement for masonry or steel?

3. Are all “extras” included such as safety edge, weather stripping, etc.

If no is the answer to any of these questions, stop and check with the factory for clarification before proceeding.

NOTE: Rope off the opening prior to beginning work!

Work area Stay Clear!

Head clearance

Side clearance

Jamb

Floor

Opening height (Dimension “B” - face mount)

(Dimension “F” - between jambs)

Opening width (Dimension “A”)

Guide Mounting Tools Required: Chalk line, String level, Drill, Wrenches, Tape measure, Plumb line, Safety glasses, Leather gloves

NOTE: 2A. FACE MOUNTED DOORS (BRACKETS ABOVE LINTEL) (SKIP TO STEP 2B). IF

DOOR IS “BETWEEN JAMBS MOUNTED DOORS” IE., BRACKETS BELOW LINTEL)

Refer to the figures below. Write the “C” dimension from the installation drawing on the line provided below. With the guides on the floor, measure the distance from the inside of the left guide to the centerline of the slots on the wall angle (dimension “M”) and record below.

Repeat for dimension “M” for the right guide and record below. On masonry jambs (with mounting leg out, or "Z" guides), add both “M" dimensions to the “C” dimension to obtain the bolt line (“BL”) dimension. On steel jambs (with the wall mounting leg turned in, or “E” guides), subtract both “M” dimensions from the “C” dimension to obtain “BL”.

“C” Dimension (from Dwg.): _________________

“M” (Left Guide): _________________

“M” (Right Guide): _________________

(+ Masonry jamb;- Steel jamb)

Bolt Line (BL): _________________ “C” Dimension

“M” Dimension

“C” Dimension

Steel MT’G Masonary MT’G

Face mounted guides

“A” Dimension

“A” Dimension

“BL” Dimension

Between jambs mounted guides

Pack out angle “C” Dimension

“E” Dimension

To transfer the location of the bolt line (“BL”) for the guide mounting bolts on the wall, first locate and mark the center of the opening above the lintel. Divide BL in half (BL / 2) and measure this distance either side of the opening center mark to obtain the bolt line on each jamb. Drop a plumb line down and make a second mark on the wall at the bottom of each jamb. Using a chalk line, snap a vertical line the length of the “F” dimension (see installation drawing).

“B L”

C en te rli ne

WARNING

GUIDE ASSEMBLIES ARE EXTREMELY HEAVY. PERSONS WITH PHYSICAL

CONDITIONS WHICH MAY LIMIT THEM FROM LIFTING HEAVY OBJECTS

SHOULD NOT PERFORM THIS NEXT STEP.

THE CHART SHOWN IS A LISTING OF THE APPROXIMATE WEIGHT (IN POUNDS) FOR

EACH JAMB’S GUIDE ASSEMBLY TO BE USED FOR REFERENCE IN HANDLING:

Open-ing

Width

Opening Height

10’0” 12’0” 14’0” 16’0” 18’0” 20’0” 22’0” 24’0”

Up to 12’0”

65 77 89 146 164 182 200 218

12’0” - 13’6”

76 90 128 146 164 182 200 218

13’7” - 16’0”

92 109 128 146 164 182 200 218

16’1”- 20’0”

120 143 165 187 210 232 254 277

20’1”- 24’0”

149 176 204 232 260 288 316 344

This chart is based on standard products. Windload doors, special guide angles, or unusual mounting conditions use guide assemblies much heavier than those shown above. In event that the opening falls in between sizes, use the next higher size up.

Temporarily but securely clamp or hold the guides to jamb, carefully aligning center of wall mounting slots along the chalk “bolt line”.

NOTE: If floor is not level, mark on jamb where floor should be if it were level. Shim guide to this mark prior to scribing guide fastener locations.

After determining guides, ensure they are plumbed, leveled, properly spaced and inscribe the location of the guide mounting holes on each jamb.

Remove the guides and drill (or tap) the appropriate size mounting holes for the fasteners provided (listed as “Guide-to-Wall” on hardware shipping list) at each hole location.

Attach the opposite coil side bottom bar stop (closest to the wall) to the top of the guide before attaching guides to the wall.

G-GUIDES: Place two 1/4” - 20 stud plates through the holes in the flare at the top of the G-Guide as shown. Line up the four holes in the flat bottom bar stop with the four studs and assemble using four 1/4” - 20 flange nuts. Tighten flange nuts until secure.

3 ANGLE GUIDES: Slide stop bar into the guide channel such that the stop bar hole lines up with the guide channel hole. Thread 3/8” hex head screw into hole as shown and tighten to secure stop.

(4) 1/4”-20 Flange hex nuts

Stud plates

Flare

Bottom bar stop

G - Guide

Stud plate

Flare

(2) 1/4”-20 Flange hex nuts

Bottom bar stop

NOTE: Do not attach coil side bottom bar stops at this time, as it will prevent bottom bar from passing through top of guides.

If 3-angle guides have been dis-assembled for ease of erection, be sure to re-assemble and maintain all relative dimensions (such as H, groove depth, “C” dimension, etc.).

IMPORTANT: THE ‘G’ DIMENSION MUST BE SET TO THE DIMENSION SHOWN ON THE IN-

STALLATION DRAWING. CHECK AND VERIFY (GAUGE BLOCKS ARE AVAILABLE FROM WAYNE

DALTON FOR EASY ADJUSTMENTS). FAILURE TO HOLD THE ‘G’ DIMENSION WILL VOID THE

WARRANTY.

Install top and bottom bolts in both guides to secure to wall with hardware provided. Check the “C” dimension and compare with the installation drawing.

NOTE: Additional installation details for masonry anchors can be found at the Wayne Dalton website.

IMPORTANT: THE GUIDE TO GUIDE DISTANCE, OR “C” DIMENSION, ON THE INSTALLATION

DRAWING MUST BE HELD TO ENSURE PROPER OPERATION.

Bottom bar stop

Shim (as required)

Using a string and a level, ensure that the guides are parallel to each other, shimming if necessary to achieve vertical and horizontal leveling. Now install the remaining bolts.

IMPORTANT: USE OF ANY OTHER TYPE FASTENER THAN THOSE PROVIDED MUST BE

APPROVED BY MANUFACTURER OR LOCAL BUILDING AUTHORITY AND CANNOT BE OF A

LESSER DIAMETER OR GRADE.

2B. BETWEEN JAMBS MOUNTED DOORS (BRACKET UNDER LINTEL):

NOTE: A fourth angle (sometimes called the “packout” angle) is provided with the guide assembly for between jambs mounted doors. Unbolt this angle from the guide assembly (if supplied by factory).

Shim (as required) (”C”) Dimension

NOTE: THE EXTRA “PACKOUT” ANGLES ARE SELDOM THE SAME SIZE (RIGHT AND LEFT)

AND MUST BE REATTACHED TO THE CORRECT SIDE. MARK “L” OR “R” ON THE ANGLE LEG

THAT MOUNTS TO THE WALL TO AVOID CONFUSION LATER.

Next, determine the location of the “bolt line” (BL) for the guide mounting bolts on the wall, (follow this procedure for either masonry or steel jambs.) Mark the top of the jamb where the BL is to be located and drop a plumb line and mark BL near the bottom of the guide. Snap a chalk line between these two points. Repeat this procedure for the opposite jamb making sure the BL is exactly the same distance into the opening.

Choose one “packout” angle to be used as a template. Temporarily clamp the angle in the proper jamb (ie, left angle in left jamb) aligning the center of the slots with the chalk line.

After determining that the “packout” angle is plumb, level and properly spaced into the open-ing, carefully scribe the location of each guide mounting hole on the jamb.

Repeat this procedure for the opposite side making sure that the angle is located at exactly the same distance into the opening. Remove the packout angle and drill the appropriate size mounting holes for the fasteners provided (listed as “Guide-to-Wall” on hardware shipping list).

Re-attach the packout angle to the appropriate guide assembly. Next attach the back bottom bar stop to the top of each guide, as shown in step 2a.

NOTE: Do not attach coil side bottom bar stop at this time, as it will prevent bottom bar from passing through top of guides.

Install both of the guide assemblies on each jamb starting with the top and bottom bolts us-ing the hardware shimming if necessary to achieve vertical and horizontal leveling (see Figure # 6). Now install the remaining bolts.

NOTE: Additional installation details for masonry anchors can be found at the Wayne Dalton website.

IMPORTANT: GUIDE TO GUIDE DISTANCE, OR “C” DIMENSION, ON THE INSTALLATION

DRAWING MUST BE HELD TO ENSURE PROPER OPERATION.

IMPORTANT: USE OF ANY OTHER TYPE FASTENER THAN THOSE PROVIDED MUST BE AP-

PROVED BY MANUFACTURER OR LOCAL BUILDING AUTHORITY AND CANNOT BE OF LESSER

DIAMETER OR GRADE.

Fastener Table

Jamb Type Of Fastener Drill Bit Size Jamb Fastener Specifications

Steel 3/8” Self-tap screw 11/32” Dia. Steel jambs must be minimum 3/16” thick

1/2” Bolt 27/64” Dia.

5/8” Bolt 17/32” Dia.

3/4” Bolt 21/32” Dia.

Concrete 3/8” Wedge anchor 3/8” Dia. Drill holes at least 4 inches from jamb corner1/2” Wedge anchor 1/2” Dia.

5/8” Wedge anchor 5/8” Dia.

3/4” Wedge anchor 3/4” Dia.

Filled block 3/8” Expansion Bolt 3/8” Dia.

1/2” Expansion Bolt 1/2” Dia.

Wood 3/8” Lag screw 1/4” Dia. Drill hole 3” deep

Fastener Table

Jamb Type Of Fastener Drill Bit Size Jamb Fastener Specifications

Unfilled block 3/8" Thru bolt 7/16” Dia. Install 3” O.D. steel washer on opposite side of wall1/2” Thru bolt 9/16” Dia.

5/8” Thru bolt 11/16” Dia.

3/4” Thru bolt 13/16” Dia.

2C. ALTERNATE WELDING OF GUIDES TO STEEL:

On jambs with steel channel, welding of the guides is an approved method of installa-tion providing it is done following the procedures set forth in this manual, and achieve the equivalent strength of each omitted bolt. Refer to Figure # 7 for proper welding method of guides to steel jambs.

IMPORTANT: GUIDE TO GUIDE DISTANCE, OR “C” DIMENSION, ON THE INSTALLATION

DRAWING MUST BE HELD TO ENSURE PROPER OPERATION.

Option 1: Welding on outside of wall angle.

Option 2: Welding on inside of wall angle.

“T” Dimension

“T” Dimension

“S” Dimension

“S” Dimension “T” 1-1/2” - 18

One side of every slot“T” “S”

“W” Dimension

“W” Dimension “T”1-1/2” - 18

One side of every slot “T”“S”

“T”“S”

Use minimum 60XX electrodes. All welding is to be done “vertical up” (i.e. starting from the base of an individual weld and welding upwards) in accordance with ASTM procedures.

Use fillet welds based on the information provided and in accordance with the local building authority.

Attaching Operator Bracket to Wall Angle Tools Required: Chain hoist / Sling, Wrenches, Safety glasses, Leather gloves 3

WARNING

BRACKET IS HEAVY; PERSONS WITH PHYSICAL CONDITIONS LIMITING

THEM FROM LIFTING HEAVY OBJECTS SHOULD NOT PERFORM THIS

STEP.

Lift the operator bracket up and position on the outside of the guide wall angle. Bolt the operator bracket to the guide wall angle as shown.

Bracket

Guide wall angle

Bracket to guide fasteners, see hardware list

Bracket to guide fasteners, see hardware list

HINT: Insert bottom bracket bolt first, but do not tighten. Bracket will pivot on bottom bolt for easily lining up top bracket bolt. Now tighten all bracket bolts.

IMPORTANT: BOLT HEADS MUST BE ON INSIDE (THREADED SECTION OUT) TO PREVENT

INTERFERENCE WITH COIL OPERATION.

Attaching Adjusting Bracket to Barrel Tools Required: Safety glasses, Leather gloves 4

Slide the adjusting bracket onto the barrel’s tension shaft extension (see barrel label). Secure bracket to barrel using wire or the pin provided.

Bracket

Barrel assembly

Wire or pin

WARNING

SECURE BRACKET TO BARREL ASSEMBLY TO PREVENT IT FROM

SLIDING OFF DURING LIFTING. FAILURE TO SECURE BRACKET COULD

RESULT IN BRACKET FALLING CAUSING SEVERE INJURY OR DEATH.

Installing Barrel Assembly Tools Required: Chain Hoist / Sling, Wrenches, Safety glasses, Leather gloves 5

Using a chain hoist, fork lift or some means of adequate leverage; determine the center of gravity of the barrel assembly with the bracket on it. Refer to the following table to verify that the lifting capacity of the hoist (or fork truck) exceeds the weights given for the barrel and curtain assemblies:

Model Formula Factor Door Barrel

924 Wx(H+1)x 2.2 2” slat, 24 gauge steel

0.52 X Curtain

Wt

922 Wx(H+1)x 2.65 2” slat, 22 gauge steel

0.52 X Curtain

Wt

920 Wx(H+1)x 2” slat, 20 gauge steel

0.52 X Curtain

Wt

822 Wx(H+1)x 2.65 3” slat, 22 gauge steel

0.52 X Curtain

Wt

820 Wx(H+1)x 2.95 3” slat, 20 gauge steel

0.52 X Curtain

Wt

818 Wx(H+1)x 4.05 3” slat, 18 gauge steel

0.52 X Curtain

Wt

823C Wx(H+1)x 5.0 Insulated, 22 gauge steel

0.52 X Curtain

Wt

821C Wx(H+2)x 5.55 Insulated, 20 gauge steel

0.52 X Curtain

Wt

819C Wx(H+2)x 6.25 Insulated, 18 gauge steel

0.52 X Curtain

Wt

Where W= door width (feet) and H= door height (feet) (ex: for an 10x8 924 door, Curtain Wt= 10x(8+1)x2.20= 198; Barrel= 0.52 x 198 = 102.96)

Barrel assemblySide shaft

Bracket

Operator side shaft

WARNING

BARREL ASSEMBLY WILL FALL IF LIFTED FROM CENTER. SPRINGS ARE

CLOSER TO ONE END OF BARREL ASSEMBLY CAUSING THIS SIDE TO BE

HEAVIER. CAREFULLY DETERMINE BALANCE POINT PRIOR TO LIFTING

ASSEMBLY TO PREVENT BARREL ASSEMBLY FROM FALLING CAUSING

SERIOUS INJURY OR DEATH.

Operator side shaftEqually spaced Adjustor side shaft

Secure barrel assembly to lifting means to prevent assembly from falling and lift barrel near position. Feed the operating shaft through the operating bracket already attached, and proceed to attach the adjusting bracket to the guides. Center the barrel assembly between the brackets. Move the shaft collar against the bearing face and tighten the set screw.

HINT: Insert bottom adjusting bracket bolt first, but do not tighten. As barrel is lifted higher, bracket will pivot on bottom bolt for easily lining up top bracket bolt. Now tighten all bracket bolts.

IMPORTANT: BOLT HEADS MUST BE ON INSIDE (THREADED SECTION OUT) TO PREVENT

INTERFERENCE WITH COIL OPERATION.

WARNING

SUPPORT BARREL ASSEMBLY UNTIL ALL BRACKET BOLTS ARE

INSTALLED AND SECURE. IF ALL BOLTS ARE NOT SECURE, ASSEMBLY

COULD FALL CAUSING SERIOUS INJURY OR DEATH.

Attaching Curtain to Barrel Tools Required: Chain Hoist, Screwdrivers, Wrenches, Safety glasses, Leather gloves 6

Position the curtain assembly parallel with the door opening so that the top attachment slat is in front of the rest of the curtain (the hinged part away from the opening).

Curtain assembly

Determine the best method of lifting the curtain coil to prevent damage to the curtain during installation.

CAUTION

DO NOT ATTEMPT TO SLIDE FORKS OF LIFT TRUCK DIRECTLY BETWEEN

FLOOR AND CURTAIN. PERMANENT DOOR DAMAGE MAY RESULT.

Using the chart under “Installing Barrel Assembly”, verify that the lifting capacity of the hoist or fork truck exceeds the weights given for the curtain assemblies. This chart is based on standard products. Upgraded steel gauge or unusual mounting conditions do not apply. In event that the opening falls in between sizes, use the next higher size up.

WARNING

CURTAIN MUST BE SECURELY ATTACHED TO LIFTING MECHANISM.

OTHERWISE, CURTAIN COULD FALL CAUSING SEVERE INJURY OR DEATH.

WARNING

SAFETY ROPES USED TO SLING CURTAIN MUST BE RATED TO SUPPORT

CURTAIN WEIGHT IN TABLE UNDER UNDER “INSTALLING BARREL

ASSEMBLY”. INSUFFICIENT STRENGTH ROPES COULD BREAK CAUSING

CURTAIN TO FALL, RESULTING IN SEVERE INJURY OR DEATH.

Lift curtain assembly (centered between guide assemblies) to approximately one foot below the barrel assembly. Tie heavy duty safety ropes around barrel assembly and curtain (one for each 6' of door width, with at least two per door). Remove steel banding from around curtain assembly.

Safety ropes

Curtain assembly

Steel bandings

WARNING

BANDING IS UNDER TENSION. WEAR EYE PROTECTION AND DO NOT

STAND IN FRONT OF BANDING WHEN CUT TO AVOID POSSIBLE INJURY.

NOTE: If inside AW is provided per step #5d, go to step #5, “Adjusting Wheel Installation and Tension”.

Rotate barrel assembly until top slat attachment point is accessible. Feed top slat around back side of barrel assembly until top slat is out in front of barrel assembly. Install the top slat attachment bolts (and nuts) verifying that the curtain is centered between the brackets.

Continue rolling the curtain up around the barrel assembly until all the curtain is coiled on the barrel assembly. Clamp or block the guide assembly approximately 6” down from the top of the guides. Loosen the safety ropes enough to let the curtain feed into the guide grooves.

Wall

Wall

Curtain

Curtain

Barrel

Barrel ring

Welded nut

Bare pipe

With ring

3/8” Flat washer

Self - tapping 3/8” x 5/8”

Bolt, Torx T45 Drive

5/16” x 3/8” HH Cap screw

Guide

Locking pliers

WARNING

NO TENSION HAS YET BEEN APPLIED TO DOOR. IF CURTAIN IS ALLOWED

TO ROTATE AND FREE FALL, SEVERE INJURY OR DEATH COULD RESULT.

Adjusting Wheel Installation and Tension Tools Required: Vise grips, Winding bars, Safety glasses, Leather gloves 7

5A OUTSIDE AW:

Slide the adjusting wheel onto the flat of the barrel assembly shaft. Install the cotter pin in the shaft outside of the adjusting wheel.

WARNING

ADJUSTING WHEEL HOLDS SPRING TENSION. FAILURE TO PIN SHAFT

COULD ALLOW ADJUSTING WHEEL TO FALL OR DOOR TO FREE-FALL

CAUSING SEVERE INJURY OR DEATH. VERIFY THAT THERE IS NO SPRING

TENSION OR FORCE ON THE ADJUSTING WHEEL AT THIS TIME.

The amount of initial revolutions (IR’s) as indicated on the installation drawing and on the barrel label is the theoretical starting point for the required spring tension. In most cases this figure is correct, but due to variations in steel, springs, friction, etc., slight adjustments may be required. Take note of the prescribed initial revs as noted on the barrel label and on the installation drawing.

Winding bar

Adjusting wheel

WARNING

ADJUSTING WHEEL HOLDS SPRING TENSION. FAILURE TO PIN SHAFT

COULD ALLOW ADJUSTING WHEEL TO FALL OR DOOR TO FREE-FALL

CAUSING SEVERE INJURY OR DEATH. VERIFY THAT THERE IS NO SPRING

TENSION OR FORCE ON THE ADJUSTING WHEEL AT THIS TIME.

WARNING

SPRING TENSION INCREASES AS DOOR DESCENDS. ALWAYS WIND

SPRING WITH DOOR IN THE OPEN POSITION TO AVOID POSSIBLE

SERIOUS INJURY OR DEATH CAUSED BY EXCESSIVE SPRING TENSION.

By hand, rotate the adjusting wheel (AW) slightly both directions to determine the neutral point of the spring counterbalance. Mark the hole in the AW that is nearest to the retaining lug on the bracket. Using approved winding bar (per tool list in front of manual), insert the two rods securely into the holes in the AW as shown.

NOTE: Tension is applied in the direction the coil would turn as the door moves upward.

WARNING

WINDING BAR MUST FIT SNUGLY INTO HOLES IN ADJUSTING WHEEL. DO

NOT USE LOOSE FITTING BAR OR SCREWDRIVER WHICH COULD COME

LOOSE RESULTING IN SERIOUS INJURY OR DEATH.

Apply the initial revolutions (IR’s) marked on the barrel label and installation drawing counting from the mark on the AW made earlier. The IR’s are the required number of turns (of the spring) to hold the curtain in the open position.

Wall (ref)

Brace winding bar against wall

Adjusting wheel

HINT: If conditions permit, use wall as brace for winding rod for a safe procedure of installing AW pin as shown.

WARNING

EXERCISE CAUTION WHEN APPLYING OR ADJUSTING SPRING TENSION.

CONTACT WITH RAPIDLY ROTATING ADJUSTING WHEEL OR EXPELLED

WINDING ROD CAN CAUSE SERIOUS INJURY OR DEATH.

While holding the winding bar firmly in one hand, insert the AW pin with the other hand through the lug in the bracket and into the hole in the AW to lock the AW at the desired number of revs. Remove winding rods.

5B. INSIDE AW:

See figure to the right for instructions in the winding of an inside AW, should one be provided with the door. The door must be fully closed to provide access to the AW. Using 1/2” square winding bars approximately 36” long, apply the total revs indicated on the rev tag. Test and adjust as required for proper balance.

Inside AW

1/2” Square winding bars

WARNING

INSIDE AW CAN ONLY BE ACCESSED WITH CURTAIN DOWN. EXERCISE

EXTREME CAUTION AS TOTAL TENSION MUST BE APPLIED. DO NOT

RELEASE ADJUSTING WHEEL AS CONTACT WITH RAPIDLY ROTATING

WHEEL OR EXPELLED WINDING ROD CAN CAUSE SERIOUS INJURY OR

DEATH.

5C. COMPOUND AW (SPROCKET REDUCTION):

See Appendix E, “Compound Tension Adjuster Assembly”, for instructions to wind a com-pound AW. With the curtain up, wind the initial revs with 3/4” winding bars approximately 36” long by counting the revs of the large sprocket.

5D. INSIDE DEAD-TENSION ADJUSTER (INSIDE HOLDER):

Lower the curtain into the guides but do not bolt it to the barrel. Bolt the tension shaft to the holder on the bracket with the fasteners listed on the hardware list. Use the hoist to turn the pipe in the direction shown to wind the total revs. Fasten the curtain to the barrel as described in step #4.

Barrel

Pipe

Bracket

Testing Door Balance Tools Required: Safety glasses, Leather gloves 8

Verify that the groove depth (‘G’ dimension) matches the installation drawing. Tight ‘G’ dimensions can result in excessive wear on the curtain, and poor balance of the door. Wide ‘G’ dimensions may allow curtains to disengage from guides under excessive wind speeds.

Gauge blocks are available from Wayne Dalton to allow for easy ‘G’ dimension verification.

Contact your Wayne Dalton Customer Service Representative for gauge block availability.

With the adjusting wheel locked, operate the door through several cycles to check door balance. If the door does not balance properly and requires further spring adjustment, repeat the procedure for “Applying Tension” to add or remove spring tension. Ideally, the door should have sufficient spring tension to just allow the door to stay up in the open position and no more.

IMPORTANT: INCREASING THE INITIAL TENSION WILL REDUCE LIFT EFFORT BUT CAN

PREVENT DOOR FROM COMPLETELY CLOSING.

METHODS OF OPERATION OF SERVICE DOORS: Mechanically operated door operator brackets are shipped from the factory assembled. Depending on your operation type, it will be necessary to disassemble certain mechanisms during different stages of installation. Be sure to save all fasteners and pay careful attention to how the mechanisms are assembled and how they relate to one another.

MANUALLY OPERATED DOOR (PUSH-UP): No operator of any kind is required. The door is opened and closed manually by pushing up and down on the bottom bar (taller doors may require a rope or hook to reach the bottom bar in the open position).

CHAIN HOIST: Install the hoist as shown in the following figures.

AWNING CRANK OPERATED: Install the awning crank as shown in the following figures.

MOTOR OPERATED: Bracket Mounted: Install the power unit support and operator as shown in the following figures. Wall Mounted: Install operator to wall per instructions provided with the operator. Thru-wall Mounted: See Appendix D for instructions.

WARNING

MOVING PARTS CAN CRUSH AND CUT. KEEP HANDS, ARMS, AND

CLOTHING FREE OF ALL MOVING MECHANISMS TO PREVENT SEVERE

INJURY OR DEATH.

Hoist to bracket fasteners Hoist assembly

Operator bracket

Main gear (cut away for clarity)

Chain hoist operated service door (right hand shown, Left hand opposite)

Operator bracket

Crank assembly

Crank to bracket fasteners

Gear spacer

Crank to bracket fasteners

Key

Awning Crank Operated Service Door (LH Shwn, RH Opposite)

3/8” Bolt and nut

Slot adjustment

1. Lift operator into position.

2. Attach operator with 3/8” bolts and nuts.

3. Tension chain with slot adjustment.

Bracket mounted motor operated service door (left hand shown, right hand opposite)

3/8” Min 5/8” Max

Taut

WARNING

GETTING HANDS CAUGHT IN SPROCKETS OR CHAIN CAN CAUSE

SEVERE INJURY. A GUARD OR COVER MUST BE INSTALLED IF THESE

COMPONENTS ARE WITHIN REACH. COVERS ARE AVAILABLE AS

OPTIONS FROM THE FACTORY.

Level Door (If Needed) Tools Required: Shims, Level, Safety glasses, Leather gloves 9

If during previous step the door rolled up level and straight, skip this step.

1. Check that guides are plum, square, level, and are properly mounted onto floor and wall.

2. Check that the pipe is level.

3. Check that the attachment of the curtain is straight on the pipe.

If all of the above is correct and the door still rolls up out of level, a shim may need to be added.

SHIM MATERIALS:

A piece of rubber is the desired material for a shim.

A piece of cardboard could be used but may deteriorate over time.

Use a 1/8” x 6" x 6" thick piece of material and increase thickness or pieces depending on the result acquired.

APPLICATION OF SHIM:

To determine the side in which the shim will be applied, the door will need to be in the open position.

When facing the door, the bottom bar will be unleveled. The lower side of the bottom bar will be the side in which the shim needs to be placed.

The hood may need to be loosened or removed for the application of the shim.

To apply the shim, two laborers might be required.

INSTALLING THE SHIM:

1. Close the door fully.

2. When door is at bottom make sure door is in hand chain mode.

3. Turn off the power to the motor (if applicable) to ensure safe application of the shim.

4. Backwind the door using the chain. Lock chain in place using chain keeper.

WARNING

WHEN THE DOOR IS WOUND BACKWARDS THERE IS A FORCE IN WHICH

THE DOOR WILL WANT TO WIND FORWARD. SECURE THE DOOR IN THIS

POSITION BY LOCKING HAND CHAIN ONTO CHAIN KEEPER TO PREVENT

INJURY.

5. As the curtain is wound backwards apply the shim to the lower side between the pipe and slats or on the ring of the low side.

6. Restore power to the motor (if applicable).

7. Check the level of the bottom bar while door is in the open position. If it is not level, add a second shim and check again.

NOTE: If the door has wind locks there may be some stacking interference in the wind locks as the door is wrapping during operation. This is a normal characteristic. For wind lock ap-plications the doors bottom bar should be level at the open position.

Bottom Bar Not Level

Pipe

Ring

Shim

Curtain

Installing Hoods, Hood Supports & Housings Tools Required: Power drill, Safety glasses, Leather gloves 10

7A. HOOD (AND HOOD SUPPORT) ATTACHMENT:

HINT: Lower the door to offer the maximum clearance between the coil and the wall. Rest hood strap(s) on coil near its attachment location.

WARNING

DISCONNECT OPERATOR PRIOR TO WORKING NEAR OPERATOR END

OF DOOR WHEN ATTACHING HOOD. SERIOUS INJURY MAY RESULT BY

INADVERTENT OPERATION OF THE OPERATOR.

When a two or more piece hood is furnished, fasten the hood support (sometimes called “hood strap”) to the wall where the hood is spliced together (see Figure #22a). It may be necessary to add structure on “open steel” type constructions-not provided by manufacturer as standard. If a hood baffle is present, notch the baffle around the support as necessary.

Install washers and rivets on each side of support to retain baffle.

Raise the hood carefully over the brackets so the ends of the hood are approximately 3/16” from the outside edge of the brackets. Set the top flange tight against the wall and fasten with hardware provided (see Figure #22b). Fasten the hood to the existing holes in the brackets (and supports) with self drilling/self-tapping screws. If housings are required, do not tighten screws at this time, as housing must slip under hood (see step #7b).

Slip flanged between bracket and front hood

Hood baffle

Figure #22a Figure #22c

Figure #22b Figure #22d

Installing hoods, hood supports and housings

IMPORTANT: NEVER OMIT THE USE OF CENTER HOLE PROVIDED IN BRACKET WHEN AT-

TACHING HOOD. THIS REDUCES FLEXING OF BRACKETS WHEN OPERATOR IS USED.

IMPORTANT: IF HOOD BAFFLE IS PROVIDED, IT MUST LAY FLAT ON TOP OF COIL AND NOT

FOLD OVER THE WRONG WAY (SEE FIGURE #22C).

If a back hood is provided, attach it as shown in Figure #23 with self-tapping screws. Line up the edge of the back hood with the edge of the front hood before tightening screws.

7B. ATTACHING HOUSINGS:

If the door is mechanically operated and the operator is located outside and exposed to the elements, a protective housing may be provided. (See Figure #23).

WARNING

DISCONNECT POWER TO THE OPERATOR WHEN WORKING NEAR IT.

SERIOUS INJURY MAY RESULT BY INADVERTENT OPERATION OF THE

OPERATOR.

Attach the housing as shown, making sure the flanges of the housing slip between the hood and bracket flange, with self drilling / self-tapping screws provided.

NOTE: Some trim of the housing flanges may be required to offer clearance to obstructions or drive components.

Figure #23

Housing

Miscellaneous Final Checklist Tools Required: Wrenches, Safety glasses, Leather gloves 11

Apply all warning labels in the appropriate locations before leaving the installation site.

Check the area for any extra parts, and be sure these were not omitted in the installation process.

Have the customer or his representative sign off on the installation, and exchange all docu-mentation and key to locks at this time. Be sure the customer receives a copy of this manual and of the installation drawing.

Demonstrate the operation of the door and any optional equipment to the customer before leaving the job site.

Warning label

Guide

An overhead door is a large heavy object that moves with the help of springs under high tension. Moving objects and springs under tension can cause serious injuries or death. For your safety and the safety of others, follow these instructions.

1. Unlock door before opening.

2. Door is under high spring tension. If door requires repairs or becomes inoperative, such repairs must be made by an experienced door professional using proper tools and instructions.

3. If door is motor operated and there is no reversing edge, locate control station so that the door is in sight of the user.

4. Operate door only when doorway is in sight and free of people and obstructions.

5. Use both hands to open and close hand chain operated doors.

Close door slowly. A runaway door or fast moving chain can cause serious injury.

6. Control crank handle during entire opening or closing of hand crank operated doors. Close door slowly. A runaway door or handle can cause serious injury.

7. DO NOT permit children to operate door or play in or near door area.

8. DO NOT stand in doorway or walk through doorway at any time while door is moving.

800-900 SERVICE DOORS / THERMO-TITE® /

TITAN® / SECUR-VENT™ / SPARTAN™ /

GRILLES / SHUTTERS

MAINTENANCE

DETAILED MAINTENANCE INSTRUCTIONS MAY BE FOUND

IN THE INSTALLATION INSTRUCTIONS PROVIDED WITH

EACH ORDER.

INSPECTION: Visually inspect door every 2 weeks for cleanliness and ease of operation. Check for damage and wear. Tighten bolts wherever needed.

CLEANING: Clean as needed in accordance with good housekeeping practices.

PAINTING: Clean thoroughly with commercial solvents before painting.

CAUTION: Allow paint to dry thoroughly with door in closed position.

LUBRICATION: Necessary only when accumulated dirt and grime are removed. Re-grease lightly. Gear and hoist shafts should be lubricated with machine oil.

TESTING: If door is motor operated and equipped with reversing feature, test such feature monthly for proper operation.

DO NOT remove, cover or paint over this label.

Place label on the drive side guide of rolling door.

©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation

SAFETY INSTRUCTIONS

Moving Door can cause serious injury or death.

Do Not start door downward unless doorway is clear.

273491 REV1_02/27/2020

WARNING

Appendix A: Optional Components Tools Required: Wrenches, Power drill, Safety glasses, Leather gloves 12

The following are some examples of common options and adjustments for Service Doors:

CYLINDER LOCKS

Remove bolts

Lock case

Bottom bar

Side bolt

Slide bolts are provided as a standard feature on manually operated service doors. On doors with cylinder locks on one side only, it may be necessary to remove the (2) bolts securing the lock case to the bottom bar prior to installation.

ELECTRICAL INTERLOCKS (DOORS WITH STRAIGHT SLIDE BOLTS)

Guide

Remove the bolts and nuts holding the micro switch in the switch housing. Install the switch housing to the back of the guide with the lever pointing down using the #10 bolts and nuts provided. Re-install the micro switch (see the wiring diagram provided with the motor opera-tor for wiring of the electrical interlocks). Verify that the slide bolts will contact the lever at the same time locking underneath the guide notch.

ELECTRICAL INTERLOCKS (DOORS WITH OFFSET SLIDE BOLTS)

Guide

Remove the bolts and nuts holding the micro switch in the switch housing. Install the switch housing to the striker plate with the lever pointing down with the #10 bolts and nuts pro-vided. Re-install the micro switch (see the wiring diagram provided with the motor operator for wiring of the electrical interlocks). Verify that the slide bolts will contact the lever at the same time locking underneath the striker plate.

ELECTRICAL OR PNEUMATIC SAFETY EDGE:

Mount the junction box to the outside of the guide angles using one of the assembly bolts.

Safety edge junction box

Cl ea r o pe ni ng

1/ 2”

C le ar o pe ni ng

NOTE: The junction box needs to be at a height of 1/2 the opening or door travel height to ensure the coiled wire or hose will reach the bottom bar with the door in the fully open or fully closed position.

See the wiring diagram included with the motor operator for wiring of the electric or pneu-matic safety edge.

PNEUMATIC SAFETY EDGE (WITH AIR SWITCH MOUNTED ON BOTTOM BAR):

On doors with pneumatic safety edges with cable take-up reels (ie, air switch mounted on the bottom bar), it is necessary to remove the air switch prior to installation.

REMOVAL:

Bottom bar

Connection box

Air hose

Pneumatic safety edge

#10 Screws and nuts

Remove the (2) #10 screws and nuts securing the air switch connection box to the bottom bar. Remove the connection box.

INSTALLATION:

Wire leads

#8 Screws

Air Switch Air hose

Reverse the above procedures. Run wire leads from cable reel into connection box and make connection to air switch. Install air switch lid with the (4) #8 screws provided. Attach air hose to air switch lid on brass fitting.

Appendix B: Service Record Tools Required: Wrenches, Power drill, Safety glasses, Leather gloves 13

This manual is intended for the use of the installer on the job site. It is meant to be informa-tive but not exhaustive. The final word is set out in the specifications and drawings approved by the purchaser before the door was shipped.

Wayne Dalton doors should be installed by trained industrial door technicians. Wayne Dalton dealers have access to technical training courses on Rolling Steel Door products.

This space is for comments regarding maintenance and service. The installer is asked to forward a note to Wayne Dalton of any unusual facts or damage regarding the installation or shipment. This manual should be given to the building maintenance supervisor as a guide to maintenance and future repairs.

Service Record

Date Door # Summary Of Service By

Appendix C: Troubleshooting Tools Required: Safety glasses, Leather gloves 14

The chart below is a list of possible problems with the operation of the Service Door. The probable causes listed are the most common, and are not meant to include ALL possibili-ties. With the variety of the product and the field conditions, other factors may be involved. If assistance beyond this troubleshooting chart is needed, please contact your Wayne Dalton dealer. Factory support is available to them, should it be necessary, in order to resolve your problem.

Trouble Probable Cause Remedy

Door raises hard, closes easily Insufficient counterbalance Increase spring tension (see Step 9)

Door closes hard, raises easily

Too much counterbalance Decrease spring tension (see Step 9)

Door jumps up from floor Too much counterbalance Decrease spring tension (see Step 9)

Trouble Probable Cause Remedy

Curtain runs to one side Broken end-locks

Barrel not level

Check and replace

Check and level barrel

Door sticks when closing Bent guide angle(s) Inspect for bent or kinked guides. Straighten guides and check width of groove.

Door coil makes cracking sound Bent slats Inspect, remove and straighten or replace

Door squeaks when operating Tight guides

Dirty guides

Check alignment and distance between guides.

Inspect and clean inside of guide. Do not lubricate with grease. Use WD-40 or silicone spray.

Door is difficult to raise, will not stay open

Broken spring Remove barrel and replace spring.

Motor runs, door does not operate

Curtain jammed Inspect and remove obstruction.

Appendix D: Thru-Wall Power Unit Assembly Tools Required: Safety glasses, Leather gloves 15

* Not shown

Through - wall power unit assembly

Appendix E: Compound Tension Adjuster As-sembly Tools Required: Wrenches, Vise grips, Safety glasses, Leather gloves

IMPORTANT: COUNT REV’S OF THIS WHEEL AS

REQUIRED ON REV TAG, LOCATED ON BARREL.

1702 16 08 10

11 19

04 05

12 06 07 20

13 14 15

Use bolts (item #12) to lock large sprocket (item #01) into place after applying tension. The amount of initial tension is determined by the revolutions of the large sprocket.

WARNING

THE BOLTS MUST BE IN PLACE BEFORE THE DOOR IS OPERATED. THE

ROLLER CHAIN WILL NOT HOLD THE WEIGHT OF THE DOOR. FAILURE

TO INSTALL ALL THE BOLTS COULD RESULT IN THE CHAIN BREAKING,

CAUSING THE DOOR TO FALL AND COULD CAUSE SERIOUS INJURY OR

DEATH.

Appendix F: Weatherizing Instructions for Servicing Doors Tools Required: Safety glasses, Leather gloves

VINYL GUIDE WEATHERSTRIPS:

Apply the weatherstrip before attaching the guides to the wall, with the guides laid out on the ground. Push the guide weatherstrip onto the edge of the guide. The weatherstrip should extent from just below the groove mouth or stop bars, to flush with the bottom of the guide.

Snip off the top corner of the flexible portion of weatherstrip down about 3 inches at a 45° angle.

Vinyl clip on seal angles with windbars

Vinyl clip on seal angles without windbars

Face Mounted Door-Under Lintel Brush

Steel Mounting- 1/4” x 1/2” Hex Washer Head Screw Masonry Mounting- 5/16” x 1-1/2” Wedge Anchor

Lintel

(Bottom End)

(Top End)

Remove portion of inside leg of rigid grip shown in phantom

Remove portion of the flexible flap shown in phantom

NOTE: This step prevents the door from catching on the weatherstrip and pulling it off the guide.

SUPERIMPOSED

LOADS ON JAMBS

Wayne Dalton, Non-Insulated Slat #14 Profile 22 gauge Galvanized or Stainless steel superimposed loads on jambs

Door Width Design Pres-sure (PSF)

Superimposed Loads Posi-tive (+)

Superimposed Loads Nega-tive (-)

Vx (lbs/ft) Vy (lbs/ft) Vx (lbs/ft) Vy (lbs/ft)

8’0” 20 0 80 0 82

10’0” 0 100 0 102

12’0” 0 120 0 122

14’0” 222 42 224 43

16’0” 508 90 513 92

18’0” 766 128 774 131

20’0” 1011 160 1021 163

22’0” 1429 188 1443 192

24’0” 1486 215 1501 219

Wayne Dalton, Non-Insulated Slat #14 Profile 22 gauge Galvanized or Stainless steel superimposed loads on jambs

Door Width Design Pres-sure (PSF)

Superimposed Loads Posi-tive (+)

Superimposed Loads…