Attch 3 APP B MODULAR CABINETS 0215.pdf

APPENDIX B

FOR

MODULAR CABINETS/WORKSTATIONS

AT

TRUAX FIELD WISCONSIN

BUILDINGS 400, 409, AND 510

CSN: NWS912

DATE: 15 FEBRUARY 2023

PREPARED BY:

Andrew J. Huser

ANDREW HUSER

PROJECT ENGINEER

AFLCMC/EZPAE

Brad Thompson

BRAD THOMPSON

REVIEWER

AFLCMC/EZPAE

CSN: NWS912 Attachment 03 1

TRUAX FIELD – APP B - Page i

Table of Contents

1. SCOPE

2. APPLICABLE DOCUMENTS

3. REQUIREMENTS

3.1. SYSTEM DEFINITION

3.2. CHARACTERISTICS

3.2.1. MODULAR CABINETS

3.2.1. 1. CABINET CONFIGURATION

3.2.2. CABINET LOCK

3.2.3. PALLET BASE

3.2.4. BASE ENCLOSURE

3.2.5. DRAWERS

3.2.5.1. DRAWER DIMENSIONS

3.2.5.2. DRAWER LOAD CAPACITY

3.2.5.3. DRAWER PUSH-PULL FORCES

3.2.5.4. DRAWER DIVIDER STRIPS

3.2.5.5. PARTITIONS

3.2.5.6. CROSSWISE DIVIDERS

3.2.5.7. DRAWER CONFIGURATION

3.2.5.8. SHADOW BOX FOAM LINING

3.2.5.9. DRAWER PULL/LABEL-HOLDING SYSTEM

3.2.5.10. DRAWER STOPS

3.2.5.11. CARRIAGES AND BRACKETS

3.2.6. ASSEMBLY

3.2.6.1. ALIGNMENT

3.3 WORKSTATIONS

3.3.1. ESD WORKSTATION

4. QUALITY ASSURANCE PROVISIONS

4.1. INSPECTIONS

4.2. TEST

4.3. CERTIFICATIONS

CSN: NWS912 Attachment 03 2

TRUAX FIELD – APP B - Page 1

1. SCOPE

This appendix establishes the minimum performance, design, fabrication, installation, and test requirements for Modular

Cabinets, Workstations and ESD Station in Buildings 400, 409 and

510, Truax Field, Wisconsin. The work shall be completed in accordance with this appendix, the Cover Purchase Description

(PD), and Air Force (AF) Drawings NWS912-01, NWS912-02, and

NWS912-03. This appendix covers all equipment, materials, and labor necessary to complete installation of the system.

2. APPLICABLE DOCUMENTS

Applicable documents shall be in accordance with Section 2 of the Cover PD.

3. REQUIREMENTS

3.1. SYSTEM DEFINITION

The modular cabinet system shall consist of storage units, defined as a unitary set of drawers and the housing or cabinet used to support the drawers. Modular cabinets are as follows:

B510: Workstations A, B, C, D, E, F, G with Butcher Block Top

ESD Workstation with Riser

Type X Modular Cabinet with Butcher Block Top

B409 Workstations H, J, K and L with Butcher Block Top

Type M Modular Cabinet with Butcher Block Top

Type N Modular Cabinet with Butcher Block Top

B400 Workstations 1A, 2A, 2B, and 2C with Butcher Block Top

Type P Modular Cabinet

All modular cabinets will be accessed manually to store and retrieve items and will consist of drawers or doors/shelves as detailed in the AF Drawings. Individual drawers shall be compartmentalized to provide separation between different parts or provided with shadow box foam lining as detailed in the AF

Drawings. Modular cabinet workstations shall also be provided as shown on AF Drawing NWS912-01, NWS912-02, and NWS912-03.

3.2. CHARACTERISTICS

3.2.1. MODULAR CABINETS

CSN: NWS912 Attachment 03 3

TRUAX FIELD – APP B - Page 2

The modular cabinet shall meet the following requirements +/- 1 inches.

TYPE WIDTH HEIGHT DEPTH NOTES

TYPE A 30” 37” 28.5”

BUILDING 510, PART OF WORKSTATION A,

DOORS WITH 3 SHELVES

TYPE C 30” 37” 28.5”

BUILDING 510, PART OF WORKSTATION

A,B,C,D,G,AND ESD

WORKSTATION,DRAWERS WITH PARTITIONS

TYPE D 60” 37” 28.5”

BUILDING 510, SWINGING DOORS, 3

SHELVES

TYPE E 30” 37” 28.5”

BUILDING 510 & 409, PART OF

WORKSTATION B, H DRAWERS WITH

PARTITIONS

TYPE F 30” 33” 28.5”

BUILDING 510, PART OF WORKSTATION E,

F, DRAWERS WITH PARTITIONS, ON

CASTERS

TYPE G 30” 33” 28.5”

BUILDING 510, PART OF WORKSTATION E,

SINGLE DRAWER WITH DEEP BIN TYPE

STORAGE, ON CASTERS

TYPE H 45” 37” 28.5”

BUILDING 409, PART OF WORKSTATION K,

SWINGING DOORS, 3 SHELVES

TYPE J 30” 37” 28.5”

BUILDING 409, PART OF WORKSTATION J,

L, SHADOW BOX FOAM LINING

TYPE M 60” 37” 28.5”

BUILDING 409, DRAWERS WITH

PARTITIONS, ON CASTERS

TYPE N 60” 37” 28.5”

BUILDING 409, SWINGING DOORS, 3

SHELVES, ON CASTERS

TYPE P 30” 37” 28.5”

BUILDING 400, PART OF WORKSTATION

1A, FOAM SHADOW BOX LINING

TYPE R 30” 59” 28.5”

BUILDING 400, PROVIDED WITH 27”

OVERHEAD CABINETS WITH 2 SHELVES,

FOAM SHADOW BOX LINING

TYPE S 30” 37” 28.5”

BUILDING 400, PART OF WORKSTATION

2A, AND 2B, DRAWERS WITH PARTITIONS

TYPE T 30” 37” 21.5”

BUILDING 400, PART OF WORKSTATION

2C, DRAWERS WITH PARTITIONS

TYPE X 60” 33” 28.5”

BUILDING 510, DRAWERS WITH

PARTITIONS, BUTCHER BLOCK TOP

3.2.1.1. CABINET CONFIGURATION

The Contractor shall provide cabinets in the following quantities:

CSN: NWS912 Attachment 03 4

TRUAX FIELD – APP B - Page 3

TYPE QUANTITY

TYPE A 2

TYPE C 2

TYPE D 2

TYPE E 3

TYPE F 4

TYPE G 4

TYPE H 2

TYPE J 6

TYPE M 1

TYPE N 1

TYPE P 4

TYPE R 4

TYPE S 4

TYPE T 2

TYPE X 2

Drawer height and configuration of each type of modular cabinet shall be as shown in respective AF Drawing NWS912-01, NWS912-02, and NWS912-03. Each drawer shall be compartmentalized such that the assigned number of compartments is provided and the compartments within a single drawer are approximately equal in size. Drawers to be provided with shadow foam lining shall be as specified in Para 3.2.6.8. Where casters are required (Type F, G, M, and N), casters shall be heavy duty, 5” diameter hard rubber wheel. Casters shall be able to be locked in place.

3.2.2. CABINET LOCK

Each cabinet of the modular cabinet system shall have a keyed lock. The lock shall prevent unauthorized entry into a cabinet drawer. Two keys shall be provided for each cabinet. Cabinets in Bldg. 510 shall be keyed alike. Cabinets in Bldg. 409 shall be keyed alike. Cabinets in Bldg. 400 shall be keyed alike

3.2.3. PALLET BASE

Each drawer cabinet shall be provided with a built-in pallet base. The pallet base shall be an integral part of the cabinet and shall have the appropriate fork guides to interface with a forklift truck or pallet jack. The pallet base shall have a height of 2½ inches + 1½ inch.

CSN: NWS912 Attachment 03 5

TRUAX FIELD – APP B - Page 4

3.2.4. BASE ENCLOSURE

Each cabinet shall have removable base enclosure plates to cover the front and rear of the pallet base.

3.2.5. DRAWERS

3.2.5.1. DRAWER DIMENSIONS

The inside drawer dimensions shall be as follows:

30” Wide Cabinet (28.5” Deep)– 25” +/- 1” width and 25” +/- 1” depth.

30” Wide Cabinet (21.5” Deep)– 25” +/- 1” width and 18” +/- 1” depth.

45” Wide Cabinet - **Double Door**;

60” Wide Cabinet - 55” +/- 1”” width and 25” +/- 1” depth.

The height of the sides and back wall of the drawer shall not be less than 48 percent of the drawer front height.

3.2.5.2. DRAWER LOAD CAPACITY

Each drawer shall have a minimum capacity of 400 pounds. When fully loaded with 400 pounds, all drawers shall be capable of being opened and closed without jamming or twisting of the carriage. When fully loaded, an open drawer shall not exhibit deflection greater than 5/8-inch from its closed position, when measured from the floor to the middle of the front of the drawer.

3.2.5.3. DRAWER PUSH-PULL FORCES

The drawers shall pull open and push close without sticking, catching or the need for extra force.

3.2.5.4. DRAWER DIVIDER STRIPS

Divider strips shall be provided around the four inside walls of each drawer. The divider strips shall be factory installed, and an integral part of the drawer. The divider strips shall provide for spacing of partitions and crosswise dividers in a range of 1/2 inch to one inch intervals.

3.2.5.5. PARTITIONS

Partitions shall be defined as drawer dividers which run from front-to-back of each drawer. All partitions shall be made of

CSN: NWS912 Attachment 03 6

TRUAX FIELD – APP B - Page 5 steel. Partitions shall have slot spacing to match the drawer divider strips, for placement of crosswise dividers. Each partition shall be anchored, with a minimum of two bolts and nuts or two self-tapping metal screws, to the bottom of the drawer, to keep the partition flush with the bottom of the drawer. The height of the partitions and crosswise dividers shall be no less than 75% of the height of the drawer body. In each cabinet requiring compartmentalization, all partitions, in every drawer, shall be installed by the Contractor in configurations and quantities as shown in the applicable AF

Drawings.

3.2.5.6. CROSSWISE DIVIDERS

Crosswise dividers shall be defined as dividers placed between adjacent partitions or between a drawer divider strip and a partition. All crosswise dividers shall be made of steel or aluminum. Crosswise dividers shall be easily removable and interchangeable with other crosswise dividers of the same size.

In each cabinet requiring compartmentalization, all crosswise dividers, in every drawer, shall be installed by the Contractor in configurations and quantities as shown in the applicable AF

Drawings.

3.2.5.7. DRAWER CONFIGURATION

The quantity of each drawer height type and the drawer configuration shall be as indicated on the various AF Drawings

Each drawer shall be compartmentalized such that the assigned number of compartments are provided as shown on the Air Force

(AF) Drawings.

3.2.5.8. SHADOW BOX FOAM LINING

Each drawer for Type J (AF Drawing NWS912-02), P and R cabinets

(AF Drawing NWS912-03) requiring foam lining shall be provided with a lower and upper shadow box foam lining for eventual tool cut-out. The foam lining shall fit the width and depth of the drawers for each cabinet type.

3.2.5.9. DRAWER PULL/LABEL-HOLDING SYSTEM

Each drawer front shall have an aluminum drawer pull/label-holding system. The drawer pull/label-holding system shall be approximately 75% the width of the drawer, and shall be designed to accept a label at least one inch high. The label-holding system shall have a clear plastic shield covering a paper label, CSN: NWS912 Attachment 03 7

TRUAX FIELD – APP B - Page 6 with plastic or aluminum end caps that provide an enclosed label system. The Contractor shall install all paper labels and plastic shields. The Contractor shall provide two spare label end caps per cabinet. There shall be no sharp protrusions on any part of the drawer pull/label-holding system.

3.2.5.10. DRAWER STOPS

Each drawer shall be equipped with drawer stops to prevent over-travel of the drawer when fully extended. These safety stops shall prevent the drawer from being removed, unless released by the operator.

3.2.5.11. CARRIAGES AND BRACKETS

The cabinets shall include carriages (defined as rolling intermediate members which permit 100 percent extension of the drawer interior) and minimum 10 gauge steel brackets or side channels (defined as those members fixed to the sides of the cabinets). Carriages shall operate on precision ball and/or roller bearings.

3.2.6. ASSEMBLY

The Contractor shall assemble, on site, all cabinets including:

leveling cabinets, installing base enclosures, installing drawers in cabinets, installing compartmentalization (partitions and crosswise dividers), installing foam lining, and labels and plastic shields.

3.2.6.1. ALIGNMENT

Each storage unit face shall be plumb to within 1/8-inch from the floor to the top of the unit.

3.3 WORKSTATIONS

The workstations, workbenches and worksurfaces shall be located and configured as shown on AF Drawing NWS912-01, NWS912-02 and

NWS-03.

NAME LOCATION CABINET(S) NOTES

WORKSTATION A

(NWS912-01)

Bldg.

Type A

Type C 1-3/4” Butcher Block Top

WORKSTATION B

(NWS912-01)

Bldg.

Type E

Type C 1-3/4” Butcher Block Top

WORKSTATION C

(NWS912-01)

Bldg.

Type C 1-3/4” Butcher Block Top

CSN: NWS912 Attachment 03 8

TRUAX FIELD – APP B - Page 7

WORKSTATION D

(NWS912-01)

Bldg.

Type C

Type D 1-3/4” Butcher Block Top.

WORKSTATION E

(NWS912-01)

Bldg.

Type F

Type G

1-3/4” Butcher Block Top; on casters

WORKSTATION F

(NWS912-01)

Bldg.

Type F

1-3/4” Butcher Block Top; on casters

WORKSTATION G

(NWS912-01)

Bldg.

Type C 1-3/4” Butcher Block Top

ESD

WORKSTATION

(NWS912-01)

Bldg.

Type C

1-3/4” Butcher Block Top; 14”

Riser; 37”h leg; 27”H overhead cabinet w/shelves;

lights; power strip

WORKSTATION H

(NWS912-02)

Bldg.

Type E

1-3/4” Butcher Block Top

WORKSTATION J

(NWS912-02)

Bldg.

Type J 1-3/4” Butcher Block Top

WORKSTATION K

(NWS912-02)

Bldg.

Type H 1-3/4” Butcher Block Top

WORKSTATION L

(NWS912-02)

Bldg.

Type J 1-3/4” Butcher Block Top

WORKSTATION 1A

(NWS912-03)

Bldg.

Type P 1-3/4” Butcher Block Top

WORKSTATION 2A

(NWS912-03)

Bldg.

Type S

1-3/4” Butcher Block Top

WORKSTATION 2B

(NWS912-03)

Bldg.

Type S

1-3/4” Butcher Block Top

WORKSTATION 2C

(NWS912-03)

Bldg.

Type T

1-3/4” Butcher Block Top

3.3.1. ESD WORKSTATION

The ESD workstation shall be located as shown on AF Drawing

NWS912-01. The ESD Workstation is comprised of one Type C

Cabinet, a leg, and a 96” long, 30” wide, 1-3/4” thick electrostatic dissipative top. The workstation shall be provided with an 88” long x 14” high riser. The riser shall be equipped with a 6-outler power strip and lights as shown in AF Drawing

NWS912-01 Detail. The workstation shall have a grounding point and wrist strap.

4. QUALITY ASSURANCE PROVISIONS

4.1. INSPECTIONS

The system shall be inspected to verify that it meets all the requirements of sections 1, 2, and 3 of this appendix and the

Cover PD. These inspections shall be completed as part of the

CSN: NWS912 Attachment 03 9

TRUAX FIELD – APP B - Page 8 system checkout test and again as a part of the quality conformance test.

4.2. TEST

The following tests shall be performed on the system as part of the system checkout test and again as a part of the quality conformance test.

No. Paragraph Description

1. 3.2.5.2. Cabinet drawers, picked at random, shall be loaded with 400 pounds; the drawers shall push/pull freely without excessive force.

2. 3.2.5.10. Ensure that all drawer interior compartments extend 100 percent out of the housing exposing all contents to reach and visibility. If the drawers do not allow for 100 percent extension, the system shall fail the test.

4.3. CERTIFICATIONS

The Contractor shall provide certification that the following requirements have been met. All certifications shall be provided in accordance with the Contract Data Requirements List.

No. Paragraph Certifications

1 3.2.6.2. Each drawer shall have a minimum capacity of

400 pounds.

CSN: NWS912 Attachment 03 10

TECHNICAL PROPOSAL QUESTIONNAIRE

FOR

TRUAX FIELD – APP B - TPQ Page 1 of 4

MODULAR DRAWER STORAGE CABINET

Solicitation Number:

FA8604-

-R-

Project Title: STORAGE AIDS SYSTEM

Base: TRUAX FIELD WI CSN: NWS912

Appendix B, Modular Cabinets/Workstations, 15 FEBRUARY 2023

This questionnaire shall be completed by the Offeror. All entries to this questionnaire shall be typed. The questionnaire will be used to determine the Offeror's understanding of the requirements and acceptability of the proposed equipment.

Please attach product literature/cut sheets for all equipment detailed in this questionnaire and attach any exceptions to the

Purchase Description Appendix.

Modular Drawer Cabinet Manufacturer: ______________

Paragraph Characteristics

3.2.1.1. Number of Modular Drawer Storage Cabinets provided:

TYPE A: _____

TYPE C: _____

TYPE D: _____

TYPE E: _____

TYPE F: _____

TYPE G: _____

TYPE H: _____

TYPE J: _____

TYPE M: _____

TYPE N: _____

TYPE P: _____

TYPE R: _____

TYPE S: _____

TYPE T: _____

TYPE X: _____

5” Diameter Casters provide as and where required?

YES NO

CSN: NWS912 Attachment 03 11

Solicitation Number: FA8604- -R-

TRUAX FIELD – APP B - TPQ Page 2 of 4

3.2.1. Dimensions:

TYPE A: Width: _______ Depth: _______ Height: ______

TYPE C: Width: _______ Depth: _______ Height: ______

TYPE D: Width: _______ Depth: _______ Height: ______

TYPE E: Width: _______ Depth: _______ Height: ______

TYPE F: Width: _______ Depth: _______ Height: ______

TYPE G: Width: _______ Depth: _______ Height: ______

TYPE H: Width: _______ Depth: _______ Height: ______

TYPE J: Width: _______ Depth: _______ Height: ______

TYPE M: Width: _______ Depth: _______ Height: ______

TYPE M: Width: _______ Depth: _______ Height: ______

TYPE P: Width: _______ Depth: _______ Height: ______

TYPE R: Width: _______ Depth: _______ Height: ______

TYPE S: Width: _______ Depth: _______ Height: ______

TYPE T: Width: _______ Depth: _______ Height: ______

TYPE X: Width: _______ Depth: _______ Height: ______

Overhead Cabinet: Width: ____ Depth: ____ Height: ____

ESD WORKSTATION: Width: ____ Depth: ____ Height: ____

3.2.2. Are locks and keys provided as specified:

3.2.5.1

3.2.6.2.

3.2.5.5.

3.2.5.6.

Are inside drawer dimensions as specified?

Is the height of the sides and back wall of the drawer greater than 48 percent of the drawer front height?

What is the drawer minimum capacity: ____________

Are metal partitions and crosswise dividers provided and to be installed?

CSN: NWS912 Attachment 03 12

TRUAX FIELD – APP B - TPQ Page 3 of 4

3.2.5.8. Is shadow box foam lining provided in applicable

drawers:

Please describe foam lining:

3.2.5.9. Does each drawer front have an aluminum drawer

pull/label holding system? YES NO

3.2.5.10. Is each drawer equipped with drawer stops to prevent over-travel of the drawer? YES NO

Is each drawer equipped with drawer stops to prevent over-travel of the drawer? YES NO

Do drawer interior compartments extend 100 percent out of the housing, to expose all contents?

YES NO

Do the drawer carriages operate on precision ball and or roller bearings? YES NO

3.3 Are the workstations comprised of components in 3.3.

and as shown in AF Drawings?

EXCEPTIONS

Identify below any exceptions taken to the Purchase Description

Appendix. Please outline those concerns in detail. Your exceptions will be reviewed to determine acceptability.

Are exceptions taken? YES NO

CSN: NWS912 Attachment 03 13

TRUAX FIELD – APP B - TPQ Page 4 of 4

EXCEPTIONS:

CSN: NWS912 Attachment 03 14