W912P8-15-B-0046.pdf
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- Amend 0003 Federal contract opportunity
- Solicitation number
- W912P815B0046
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Solicitation Package Including Specification
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CODE
(Hour)
PAGE(S)
until 02:00 PM local time 11 Sep 2015
X
A X B X C X D
EX
X
G F 171
172 - 177 X H 178
RATING PAGE OF PAGES
7. ISSUED BY
(Date)
IMPORTANT - Award will be made on this Form, or on Standard Form 26, or by other authorized official written notice.
Previous Edition is Unusable 33-134 STANDARD FORM 33 (REV. 9-97)
Prescribed by GSA FAR (48 CFR) 53.214(c)
1 180
(If other than Item 7)
15A. NAME 16. NAME AND TITLE OF PERSON AUTHORIZED TO
AND
ADDRESS
SIGN OFFER (Type or print)
OF
OFFEROR
AMENDMENT NO. DATE
15B. TELEPHONE NO (Include area code) 17. SIGNATURE15C. CHECK IF REMITTANCE ADDRESS
IS DIFFERENT FROM ABOVE - ENTER
SUCH ADDRESS IN SCHEDULE.
18. OFFER DATE
1. THIS CONTRACT IS A RATED ORDER
UNDER DPAS (15 CFR 700)
2. CONTRACT NO.
W912P8 8. ADDRESS OFFER TO
See Item 7
9. Sealed offers in original and 0 copies for furnishing the supplies or services in the Schedule will be received at the place specified in Item 8, or if handcarried, in the depository located in
CAUTION - LATE Submissions, Modifications, and Withdrawals: See Section L, Provision No. 52.214-7 or 52.215-1. All offers are subject to all terms and
Room 184 COE OFFICE NOLA conditions contained in this solicitation.
10. FOR INFORMATION
CALL:
A. NAME (NO COLLECT CALLS)
DAVID WILLIS 504-862-2874
11. TABLE OF CONTENTS
SOLICITATION/ CONTRACT FORM
SUPPLIES OR SERVICES AND PRICES/ COSTS
2 - 9
X I CONTRACT CLAUSES
DESCRIPTION/ SPECS./ WORK STATEMENT
PACKAGING AND MARKING
10 - 125
J LIST OF ATTACHMENTS
INSPECTION AND ACCEPTANCE
DELIVERIES OR PERFORMANCE
127 - 131 132 - 142
X K
REPRESENTATIONS, CERTIFICATIONS AND
OTHER STATEMENTS OF OFFERORS
CONTRACT ADMINISTRATION DATA 143 X
SPECIAL CONTRACT REQUIREMENTS
OFFER (Must be fully completed by offeror) 144 - 156 X M
L INSTRS., CONDS., AND NOTICES TO OFFERORS
EVALUATION FACTORS FOR AWARD
NOTE: Item 12 does not apply if the solicitation includes the provisions at 52.214-16, Minimum Bid Acceptance Period.
is inserted by the offeror) from the date for receipt of offers specified above, to furnish any or all items upon which prices are offered at the price set opposite each item, delivered at the designated point(s), within the time specified in the schedule.
13. DISCOUNT FOR PROMPT PAYMENT
(See Section I, Clause No. 52.232-8)
14. ACKNOWLEDGMENT OF AMENDMENTS
(The offeror acknowledges receipt of amendments
AMENDMENT NO. DATE
to the SOLICITATION for offerors and related documents numbered and dated):
FACILITY
12. In compliance with the above, the undersigned agrees, if this offer is accepted within calendar days (60 calendar days unless a different period
SOLICITATION, OFFER AND AWARD
X
(X) SEC. DESCRIPTION (X) SEC. DESCRIPTION PAGE(S)
PART I - THE SCHEDULE
26. NAME OF CONTRACTING OFFICER (Type or print) 27. UNITED STATES OF AMERICA 28. AWARD DATE
EMAIL:TEL: (Signature of Contracting Officer)
CODE CODE
B. TELEPHONE (Include area code) C. E-MAIL ADDRESS
AWARD (To be completed by Government)
19. ACCEPTED AS TO ITEMS NUMBERED 20. AMOUNT 21. ACCOUNTING AND APPROPRIATION
22. AUTHORITY FOR USING OTHER THAN FULL AND OPEN COMPETITION:
10 U.S.C. 2304(c)( ) 41 U.S.C. 253(c)( ) (4 copies unless otherwise specified)
23. SUBMIT INVOICES TO ADDRESS SHOWN IN ITEM
24. ADMINISTERED BY (If other than Item 7) CODE 25. PAYMENT WILL BE MADE BY CODE
PART IV - REPRESENTATIONS AND INSTRUCTIONS
PART III - LIST OF DOCUMENTS, EXHIBITS AND OTHER ATTACHMENTS
157 - 170
PART II - CONTRACT CLAUSES
USACE, CONTRACTING DIVISION
ATTN: CEMVN-CT, ROOM 172
7400 LEAKE AVE.
NEW ORLEANS LA 70118-3651
FAX:
TEL:
FAX:
TEL:
NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".
SOLICITATION
6. REQUISITION/PURCHASE NO.5. DATE ISSUED
12 Aug 2015
4. TYPE OF SOLICITATION
SEALED BID (IFB)
NEGOTIATED (RFP)
[ X ]
3. SOLICITATION NO.
W912P8-15-B-0046
C-2
Section B - Supplies or Services and Prices
ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT
0001 1 Job Dry Dock 2015
FFP
DRY DOCKING, BERTHING, AND REPAIRING OF A SEA GOING, ALL
STEEL
TRAILING SUCTION HOPPER DREDGE. SHIPYARD MUST BE WITHIN
1600 NAUTICAL MILES OF THE SEA BUOY AT SOUTHWEST PASS,
MISSISSIPPI RIVER, LA. DREDGE LENGTH 408’3”, MAXIMUM BREADTH
82 FT, MIN DRAFT AFT 21'6", MIN DRAFT FORWARD 15'6". DRY DOCK
PERIOD OF PERFORMANCE IS SCHEDULEDFOR OCTOBER/NOVEMBER
2015. PROVIDE AVAILABILITY OF FACILITIES.
SEE ATTACHED LINE ITEMS FOR BIDDING SCHEDULE.
NOTE: BIDDERS MAY PROPOSE AN ALTERNATE DRY DOCKING DATE
IF THERE IS NO AVAILABILITY IN THE SPECIFIED TIME. BIDDERS
MUST PROVIDE ALTERNATE DATE AS CLOSE TO THE SPECIFIED TIME
AS POSSIBLE
FOB: Destination
NET AMT
BID SCHEDULE
SECTION B
SUPPLIES OR SERVICES AND PRICES/COSTS
NOTE 1: The bidder is required to bid on all line items. Failure to submit a bid on all such line items shall result in a non-responsive bid, requiring rejection thereof. In the event that a bidder is willing to waive cost associated with an individual line item, he is required to insert descriptive words or abbreviations such as "no charge" or "N.C.".
NOTE 2: Prospective bidders are encouraged to examine the vessel prior to bid opening.
The date for examining the vessel is scheduled by appointment. All arrangements shall be made with Mr. Hung V. Quach, (504) 862-1150 prior to the scheduled date. Failure to examine the vessel before submitting a bid will not be considered cause for claim against the Government.
NOTE 3: The bidder is required to submit a bid on all requiremented items listed in the bid schedule under the ITEM and Description/Specs./Work Statement." Failure to submit a bid on all such line items shall result in a non-responsive bid, requiring rejection thereof. In the event that
C-3 a bidder is willing to waive cost associated with an individual line item, he is required to insert descriptive words or abbreviations such as "no charge" or "N.C.".
The citation "0001 DD-1" gives the necessary information for proper bid preparation for Contract Line Item 0001.
EXAMPLE
ITEM Spec. DESCRIPTION 0001 DD-1 Berthage, Drydocking and Services
NOTE 4: Payments for items identified as (Optional) will be paid in accordance with the provisions located in SECTION H, at paragraph H-2, "Optional Item." Award of “Optional Item” will be made as determined by Contracting Officer Representative (COR) or the onsite approving governmental representaive. Payment shall be calculated by multiplying the bid Optional (U/P) by the actual Quantity (Qty.) used - (U/P x QTY).
NOTE 5: The use of any particular product or commodity name is only given as a point of reference and any product or commodity that will satisfy solicitation or contract performance requirements may be offered. It is further requested that bidders submit manufacturer's specifications or information sheets delineating those like characteristics.
NOTE 6: See solicitation Clause 52.228-16 "Performance and Payment Bonds Other than Construction" in Section I.
NOTE 7: Bidders must be registered with the System for Award Management (SAM) in to order to receive a Government contract award. To register, the SAM Internet address is:
http://www.sam.gov.
Item Spec Description
Qty
U/I Unit Price
Amount
0001 DD-1 Berthage, Drydocking, and Services
1 job
0002 DD-2 Sea Chests and Gratings 1 job
0003 DD-3 Sea Chests Strainers 1 job 0004 DD-4 Sea Chests Vent Pipes 1 job 0005 DD-5 Sea Valves 1 job 0006 DD-6 Anchors and Anchor Chains 1 job 0007 DD-7 Hopper Doors 1 job 0008 DD-7.1 (Optional) Hopper Door Top
Insert Plates Renew 10 ea
0009 DD-7.2 (Optional) Hopper Door Side Plates Renew
10 ea
0010 DD-7.3 (Optional) Hopper Door Fwd & Aft Plates Renew
6 ea
0011 DD-7.4 (Optional) Hopper Door (3/4") Hinge Plate Bushing
30 ea
0012 DD-7.5 (Optional) Hopper Door (1- 30 ea
C-4
3/4") Hinge Plate Bushing 0013 DD-7.6 (Optional) Hopper Door (3/4")
Hinge Plate Replacement 20 ea
0014 DD-7.7 (Optional) Bearing Pot Replacement
10 ea
0015 DD-7.8 (Optional) Bearing Pot Bushings
40 ea
0016 DD-7.9 (Optional) Hopper Door Pad Eye Bushings
14 ea
0017 DD-7.10 (Optional) Top Bushing on Lower Push-Pull Rods with Eye
14 ea
0018 DD-7.11 (Optional) Top Bushing on lower Push-Pull Rods w/Fork
28 ea
0019 DD-7.12 (Optional) Bottom Bushing on Push-Pull Rods
28 ea
0020 DD-7.13 Replacement of Hopper Door Seals
1 job
0021 DD-7.14 (Optional) Hopper Door Upper Rod Lower Guide Pipe Support Replacement.
20 ea
0022 DD-7.15 (Optional) Hopper Door Upper Rod Lower Guide Block Repair
28 ea
0023 DD-7.16 (Optional) Hopper Door Upper Rod Upper Guide Block Repair
20 ea
0024 DD-7.17 (Optional) Hopper Door Upper Rod New Sleeve Installation (At Lower Guide)
7 ea
0025 DD-8 Zinc Anodes 1 job 0026 HH-1 Hopper Bay Inspection 1 job 0027 HH-2.1.1 (Optional) Hopper Bay Plating, Athwartship, Plate A Cor-Ten Steel Replacement
7 ea
0028 HH-2.1.2 (Optional) Hopper Bay Plating, Athwartship,Plate B, ABS Grade A Steel Replacement
7 ea
0029 HH-2.1.3 (Optional) Hopper Bay Plating, Athwartship,Plate C, ABS Grade A Steel Replacement
7 ea
0030 HH-2.1.4 (Optional) Hopper Bay Plating, Athwartship,Plate D, ABS Grade A Steel Replacement
14 ea
0031 HH-2.2.1 (Optional) Hopper Bay Plating, Athwartship,Plate A, either inboard or outboard plate, Cor- Ten Steel Replacement
10 ea
C-5
0032 HH-2.2.2 (Optional) Hopper Bay Plating, Athwartship,Plate B, ABS Grade A Steel Replacement
7 ea
0033 HH-2.3 (Optional) Longitudinal Reinforced Plate in Void
7 ea
0034 HH-3 (Optional) Hopper Bay Sloped Plate Weld Seam Repair
20 ea
0035 HH-4 (Optional) Wing Voids Interior Weld Seam Repair
20 ea
0036 HH-5 (Optional) Centerwell Bulkhead Weld Seam Repair
20 ea
0037 HH-6 (Optional) Hopper Weld Seam Repair (Various Locations)
20 ea
0038 HH-7.1 (Optional) Large Vertical T- Beam Section
2 ea
0039 HH-7.2 (Optional) Medium Vertical T- Beam Section
2 ea
0040 HH-7.3 (Optional) Small Vert. T-Beam Section (Above Stringer)
6 ea
0041 HH-7.4 (Optional) Small Vert. T-Beam Section (Below Stringer)
6 ea
0042 HH-7.5 (Optional) Stringer Plate Section
6 ea
0043 HH-7.6 Replacement of Vertical Beams on Center Bulkheads (AFT)
1 job
0044 HH-8 (Optional) Ultrasonic Thickness Measurements
10000 ea
0045 HH-9
HH-10
Cover For Stacks & Renewal of Defective Steel
1 job
0046 HH-10.1 (Optional) Steel Plate 5/16 inch to 1/2 inch Replacement
2000 lb
0047 HH-10.2 (Optional) Steel Plate 9/16 inch to 1 inch Replacement
8000 lb
0048 HH-10.3 (Optional) Bulkhead Plating Cor-Ten 5/8 Inch Thick Replacement
7500 lb
0049 HH-10.4 (Optional) Bulkhead Plating Cor-Ten 3/4 Inch Thick Replacement
7500 lb
0050 HH-10.5 (Optional) Pipe 6 Inch, NPS Schedule 80
100 lf
0051 HH-10.6 (Optional) Pipe 8 Inch, NPS Schedule 80
100 lf
0052 HH-10.7 (Optional) Pipe 10 Inch, NPS Schedule 80
50 lf
C-6
0053 HH-10.8 (Optional) Pipe Hanger for 6 Inch Norminal Pipe
20 ea
0054 HH-10.9 (Optional) Hanger for 8 Inch Norminal Pipe
20 ea
0055 HH-10.11 (Optional) Hanger for 10 Inch Norminal Pipe
20 ea
0056 HH-11 (Optional) Services of Machinist (Outside)
2500 hr
0057 HH-12 (Optional) Machining 1000 hr
0058 HH-13.1 (Optional) Mild Steel Welding 1000 hr
0059 HH-13.2 (Optional) Low Hydrogen Welding
5000 hr
0060 HH-13.3 (Optional) Stainless Steel Welding
200 hr
0061 HH-13.4 (Optional) Inspection of Welds 500 hr
0062 HH-14 Ballast Tanks, Voids, and CofferDams
1 job
0063 HH-15 Dirty Lube Oil Tank, Oily Bilge Tank & Sludge Tank
1 job
0064 HH-16 Fuel Oil Tanks 1 job
0065 HH-17 Fuel Oil Vent Containments (Clean, Steel Repair)
1 job
0066 HH-18 No. 2 Port Void - Deck Plate Replacement (Second Deck Level)
1 job
0067 HH-19 Protection, Cleaning, and Surface Preparation
1 job
0068 HH-20 Painting 1 job
0069 HH-21 No. 2 Double Bottom Center Tank Surface Preparation & Painting
1 job
0070 HH-22 Steel Plate in AMR, Mid Level, Starboard Side
1 job
0071 HH-23 Stanchions under Helodeck and Helo Nets
1 job
0072 HH-24 Portholes (Fixed Light Castings) Replacement in upper Deck Starboard Side
1 job
0073 MP-1.1 Propeller Hydraulic System Inspection
1 job
0074 MP-1.2 Hydraulic Power Unit and Hub Oil System Maintenance (Port & Starboard)
1 job
0075 MP-1.3 Servo Box Inspection (Port & Starboard)
1 job
C-7
0076 MP-1.4 (Optional) (Port & Starboard) Tailshaft and Hub Replacement
1 job
0077 MP-2.1 Port & Stbd Strut and Stern Tube Bearing Inspection
1 job
0078 MP-2.2 (Optional) Port Stern Tube Gland Seal Maintenance
1 job
0079 MP-2.3 (Optional) Starboard Stern Tube Gland Seal Maintenance
1 job
0080 MP-3.1 Bow Thruster Inspection & Maintenance
1 job
0081 MP-4.1 (Port & Starboard) Rudder Stock & Pintle Pin Clearances
1 job
0082 MP-4.2 (Optional) Port Pintle Pin Bushing Replacement
1 job
0083 MD-1.1 Sluice Valve Inspection 1 job
0084 MD-1.2.1 (Optional) Sluice Valves, 18- Inch Diameter
5 ea
0085 MD-1.2.2 (Optional) Sluice Valves, 24- Inch Diameter
2 ea
0086 MD-1.2.3 (Optional) Sluice Valves, 26- Inch Diameter
2 ea
0087 MD-1.2.4 (Optional) Sluice Valves, 30-inch Diameter
3 ea
0088 MD-1.2.5 (Optional) Sluice Valves, 32-inch Diameter
2 ea
0089 MD-1.2.6 (Optional) Sluice Valves, 43-inch Diameter
1 ea
0090 MD-1.3 (Optional) Collection Valves Gate Repair
3 job
0091 MD-1.4 Collection Valve Flushing Lines and Body Cleaning
1 job
0092 MD-2 Cleaning Jetting Piping & Rebuild Jet Pumps
1 job
0093 MD-3 Weld Seam Repair on Collection Pipes in Voids (Port & Starboard)
1 job
0094 MD-4 (Optional) Port Overside Dragarm Trunnion (Hull Connection) Outboard Flange
1 job
0095 MD-5 (Optional) Starboard Overside Dragarm Trunnion (Hull Connection) Outboard Flange
1 job
0096 MD-6 Centerwell Gimbal Bushing & Shaft Replacement
0097 MD-7 Center Dragarm, Upper Frame 1 job
C-8
Repair/Replacement 0098 MD-8 (Port & Starboard) Lander Pipes
Replacement 1 job
0099 MD-9 Inboard Dredge Pumps: (Port & Starboard) (Informational)
1 job
0100 MD-10 Starboard Draghead and Gimbal Davits Shafts
1 job
0101 MD-11 (Port & Starboard) Overside Trunnion Carriage
1 job
0102 MD-12 Swell Comp & Shock Absorder Cylinders Repair
1 job
0103 MA-1 Starboard Plate Cooler Maintenance and Repair
1 job
0104 MA-2 Drain, Dispose, Refill, and Treat Fresh Water System
1 job
0105 MA-3 Cleaning and Painting Two Fresh Water Expansion Tanks
1 job
0106 MA-4 Bilge-Sea Water Pipe Replacement (Pump Room, Starboard side)
1 job
0107 MA-5 Forward Fire Pump Piping Replacement (Pump Room)
1 job
0108 MA-6 Seawater Piping & Valves Replacement (Pump Room)
1 job
0109 MA-7 (Port & Starboard) Seawater Cooling Pump Rebuild (Pump Room)
1 job
0110 MA-8 Port,Forward,Central Cooling Fresh Water Pump Rebuild & Valves Replacemnt
1 job
0111 MA-9 Tate Temco Valve Manifolds 1 job
0112 MA-10 Potable Water System 1 job
0113 MA-11 Port & Starboard Lifeboats Davits & Winches Repair
1 job
0114 MA-12 Port and Starboard Vent And Sounding Pipes Replacement
1 job
0115 MA-13 Remove Old Unit and Relocate New Sewage Vacuum Pump Unit in Auxiliary Machinery Room
1 job
0116 MA-14 Starboard Stern Tube Vent Pipe Replacement
1 job
0117 MA-15 Install Gate Valves On Bilge & Ballast Piping (Engine Room.)
C-9
0118 MA-16 Relocate One 5 inch Gate Valve (Engine Room)
1 job
0119 MA-17.1 (Optional) Bilge & Ballast 2" Pipe
100 ft
0120 MA-17.2 (Optional) Bilge & Ballast 3” Pipe
100 ft
0121 MA-17.3 (Optional) Bilge & Ballast 4" Pipe
100 ft
0122 MA-17.4 (Optional) Bilge & Ballast 5" Pipe
100 ft
0123 MA-17.5 (Optional) Bilge & Ballast 6" Pipe
100 ft
0124 EE-1 Diagram Monitoring System (DAMS) Installation
1 job
0125 TR-2 Dock Trials (Systems Check Pier side)
1 job
0126 H-2A Composite Labor Hour for Contract Changes--Growth Rate
$________/hr
This labor hourly rate shall be used in pricing all contract changes in accordance with the clause of contract changes in accordance with the clause of Section H-2A entitled "COMPOSITE LABOR HOUR RATE FOR contract changes in accordance with the clause of CONTRACT CHANGES."
NOTE: The bidder only needs to fill in the hourly rate in the Optional column in his bid.
Percent Mark-Up (%) __________%
The percent mark-up applies only to materials, parts, and sub-contract service in growth work only.
NOTE: The bidder only needs to fill in the percent Mark-Up in the
Optional column in his bid.
Bid Grand Total
End of Section B
C-10
Section C - Descriptions and Specifications
SOW
PERFORMANCE WORK STATEMENT
PART 1 – GENERAL INFORMATION AND REQUIREMENT
GN-1 WORK TO BE DONE. (Information). In accordance with the Master Ship Repair Agreement, for Repair and Alteration of Vessels (MSRA), the Contractor shall furnish all management, supervision, labor, subcontracting services of manufacturer's representatives and all facilities, utilities, equipment, tools, lubricants, fuels, materials and articles (excluding Government furnished property) necessary to fully execute the work items specified herein.
GN-2 VESSEL DATA. (Information). The dredge WHEELER is an all-steel, sea-going hopper dredge. The dimensions of the hull are:
Length Overall 408 feet -3 inches Length Between Perpendiculars 384 feet -0 inches Breadth Molded 78 feet -0 inches Breadth at Wheelhouse Catwalks 82 feet -0 inches Registered Gross Tonnage 10,614.47 long tons Lightship Displacement 9,846.25 long tons Ballast, Fuel and Water 600 long tons (approx.)
GN-3 CONTRACT DRAWINGS (Information). The work shall conform to the following contract drawings, all of which form a part of these specifications and are available on the web through www.fbo.gov. All drawings are available in electronic form (PDF files or other Word scannings files). There will be no hard copies of drawings (bluelines, xerox, etc.) to be sent out.
AVONDALE SHIPYARD (ASI) DRAWINGS
Dwg. No. Title
01-03-01 General Arrangement, Outboard Profile 01-03-02 General Arrangement, Inboard Profile 01-03-03 General Arrangement, Hold 01-03-04 General Arrangement, Second Deck 01-03-05 General Arrangement, Main Deck 01-03-06 General Arrangement, Upper Deck 01-03-07 General Arrangement, Poop, Fo'c'sle and Top of
Hopper 01-03-08 General Arrangement, Boat Dk, Bridge Dk and Upper
Bridge Dk 01-03-09 General Arrangement, Navigating Dk, Pilothouse and
Top of pilothouse 07-00-01 Docking Plan
C-11
11-01-01 Shell Expansion – FR 61 – 114 11-01-02 Shell Expansion – AFT FR. 61 11-01-03 Shell Expansion – FWD. FR. 114 11-01-08 Hull Inserts for Dragarm Trunnion 11-02-01 Tank Top Plating & Framing Frs. 114-149(Sht 1 of 2) 11-02-012 Tank Top Plating & Framing Frs. 114-149(Sht 2 of 2) 11-02-02 Tank Top Plating & Framing Frs. 61-114 11-02-03 Tank Top Plating & Framing Frs. 16-61 11-03-01 Forepeak Framing 11-03-02 Aftpeak Framing 11-03-06 Transverse Webs Frs 61-114 11-04-04 Shell Long Fr 34-149, sht. 1 11-04-042 Shell Long Fr 34-149, sht. 2 11-04-08 Hopper Well Center Keelson 11-04-09 Hopper Well Side Keelson 11-04-10 Hopper Well Cross Keelson 11-05-01 Transverse Blkds Frs 28, 40, 61 11-05-02 Transverse Blkds Frs 84,114 & 132-136 11-05-03 Transverse Blkds Frs 67, 77, 98 11-05-04 Center Well Bulkheads (Sheet 1) 11-05-042 Center Well Bulkheads (Sheet 2) 11-05-06 Bhds Below Poop & Foscle Deck 11-05-07 Long’l Bhds Frs. 114-149 11-05-08 Long’l Bhds Frs. 61-114 11-06-01 Hopper Coaming 11-06-02 Forecastle Deck Plating & Framing 11-06-03 Upper Deck Plating & Framing – Frs. 114-149 11-06-04 Upper Deck Plating & Framing – Frs. 16-61 11-06-05 Poop Deck Plating & Framing 11-06-06 30’-6” Flat Plating & Framing Frs. 16-61 11-06-07 19’-2” Flat Plating & Framing Frs. 16-61 11-06-08 19’-2” Flat Frs. 114-149 11-06-09 30’-6” Flat Frs 114-149 11-06-10 Boat Deck Pltg & Blhd below 11-06-11 Bridge Deck Pltg & Frms Below 11-06-16 Upper Deck Plating & Framing – Frs. 61-114 11-06-17 30’-6” Flat Plating & Framing Frs. 61-114 11-06-18 19’-2” Flat Plating & Framing 11-07-02 Stack 11-11-01 Midship Section 11-13-01 Foundations Booklet 11-18-012 Profile Long’s Bhds 11-18-015 Shell Expansion – Scantlings 12-02-02 Helicopter Deck Safety Net Arrangements 16-02-01 Hatch, Manhole & Scuttle List 16-02-14 Interior Joiner Doors 19-01-01 Painting Schedule 19-06-01 Zinc Anodes Arrgt. and Details
C-12
22-01-01 Rudder 22-01-02 Rudder Support System 26-05-01 Anchor Handling System Arrgt. & Dets.
28-03-01 Ship's Name, Hailing Port, Hull Marking & Insignia 29-01-01 Capacity Plan 29-01-03 Sounding and Ullage Tables 29-01-08 Stability Booklet (year 2013) 29-06-01 Joint Welding Details 33-01-01 Joiner Arrangements 33-01-06 Floating Decks, Upper Deck, Arrgt. & Dets.
33-01-07 Typical Joiner Details 33-01-20 Fixed Light Casings 33-01-26 Misc. Joiner Items 33-01-31 Access Panels 33-01-32 Ceiling Arrgt.
39-01-02 Sheet Metal Sheating, Arrgt. & Dets.
39-01-08 Joiner Insulation, Arrgt. & Dets.
43-02-01 Stern Tube & Rope Guard Details 48-00-01 Standard Pipe Hanger Details 48-00-10 Piping Material Schedule 48-01-10 Diagram Bilge, Ballast, Bilge Management & Vacuum Priming 48-01-11 Bilge & Ballast System Aft Fr. 61 48-01-111 Bilge & Ballast System Aft Fr. 61 L/M 48-01-112 Bilge & Ballast System Aft Fr. 61 P/D 48-01-12 Bilge & Ballast Piping – Fwd Fr 114 48-01-121 Bilge & Ballast Piping – Fwd Fr 114 L/M 48-01-122 Bilge & Ballast Piping – Fwd Fr 114 P/D 48-01-13 Bilge & Ballast Piping – Fr 114-61 48-03-10 Diagram Fireman System 48-03-12 Fireman – Fwd Fr. 61 48-03-121 Fireman – Fwd Fr. 61 L/M 48-03-122 Fireman – Fwd Fr. 61 P/D 48-04-20 Diagram Fresh Water Cooling System 48-04-23 Fresh Water Cooling – Aft Fr. 61 48-04-24 Fresh Water Cooling – Fwd Fr. 61 48-05-10 Diagram Seawater Service System 48-05-11 S.W. Cooling – Aft Fr. 61 48-05-111 S.W. Cooling – Aft Fr. 61 L/M 48-05-112 S.W. Cooling – Aft Fr. 61 P/D 48-05-12 S.W. Cooling – Fwd. Fr. 61 48-05-121 S.W. Cooling – Fwd Fr. 61 L/M 48-05-122 S.W. Cooling – Fwd Fr. 61 P/D 48-05-22 Dredge Valve SW Flushing Aft Fr. 114 48-05-221 Dredge Valve SW Flushing Aft Fr. 114 L/M 48-05-23 Dredge Valve SW Flushing Fwd Fr. 114 48-05-231 Dredge Valve SW Flushing Fwd Fr. 114 L/M 48-08-15 Diagram Vacuum Sewage System 48-08-16 Vacuum San. Drains Arrgt.
48-09-10 Diagram Vents, Sounding Tubes and Overflows
C-13
48-09-11 Vents, Sounds, Overflows, Fwd Fr. 114 48-09-111 Vents, Sounds, Overflows, Fwd Fr. 114 LM 48-09-112 Pipes PD-36-37-49 48-09-12 Vents, Sounds & Overflows Fr. 114 – Fr. 61 48-09-121 Vents, Sounds & Overflows Fr. 114 – Fr. 61 L/M 48-09-122 Vents, Sounds & Overflows Fr. 114 – Fr. 61 P/D 48-09-13 Vents, Sounds, Overflows, Aft Fr. 61 48-09-131 Vents, Sounds, Overflows, Aft Fr. 61 LM 48-17-25 Jetting & Washdown System 48-17-251 Jetting & Washdown System LM 48-17-252 Jetting & Washdown System PD 48-23-01 Sea Chests 48-23-07 Shell Penetrations & Sea Valve List 48-24-06 Schedule of Power Operated Valves Mech. Std. 35 Pipe Joint Preparation and Welding Details
DREDGE TECHNOLOGY CORP. DRAWINGS
Dwg. No. Title
70006-0358-001 Specification Rubber Gasket Flanges 70006-2700-001 List of Bolts for Suction and Delivery 70006-2725-005 General Arrangement of Collection Lines in
Hopper 70006-2725-006 Branch Pipes for Collection Lines in Hopper 70006-2725-008 Straight Pipes for Collection Lines in Hopper 70006-2725-009 Hopper Suction Inlet 70006-2730-021 Arrangements & Details of Lander System 70006-2743-001 Jetting and Washdown Pipelines in Hopper 70006-2743-002 Central Jetpiping in Center Keelson 70006-4013-901 Gen. Arr. Of Hopper Doors and Actuating
Mechanism 70006-4013-902 Hopper Doors 70006-4013-903 Hopper Doors-Hull Connections 70006-4013-904 Assembly and Details, Hopper Door Actuating
Mechanism 70006-4013-907 Pins and Bushings For Hopper Doors 70006-4013-910 Seals of Hopper Doors 70006-4411-901 General Arrangement of Side Drag Arm 70006-4418-901 General Arrangement of Center Dragarm 70006-4418-902 Arrangement Upper Part of Center Dragarm 70006-4418-903 Upper Supporting Frame Center Dragarm 70006-4418-904 42” Rubber Hose for Center Dragarm 70006-4418-906 Gimbal Ring for Center Dragarm 70006-4418-907 Sliding Carrier for Center Dragarm 70006-4418-908 Short Pipe with Pivot Arm for Center Dragarm 70006-4418-912 Pins & Bushings for Gimbal Joint Center Dragarm 70006-5059-903 A-Frame for Draghead Davit 70006-5059-911 General Arrangement Swell Comp Cylinder
C-14
70006-5059-912 Hydraulic Cylinder for Swell Comp Overside 70006-5059-913 Arrangement for Sheave Block, Swell Comp 70006-5069-902 A-Frame for Gimbal Davit 70006-5069-908 Cylinder for OS Shock Absorber 70006-5069-909 Sheave Block for Shock Absorber, Overside 70006-5109-901 Fixed Part Trunnion Davit 70006-5109-902 Moving Part Trunnion Davit 70006-6650-906 Cylinder for Swell Comp, Center Dragarm 70006-6650-907 Sheave Block for Center Swell Comp 70006-6650-915 General Arrangement Shock Absorber Center Arm 70006-6650-916 Cylinder for Shock Absorber, Center Dragarm N/A Cylinder OS Swell Comp (DTC Manual) N/A Cylinder OS Shock Absorber (DTC Manual) 70006-6650-919 Hoisting Block for Gimbal Frame
MISCELLANEOUS DRAWINGS
Dwg. No. Title Manufacturer 21908 Shafting Arrgt. Propulsion Sys.
Inc.
21965 Tailshaft Propulsion Sys.
Inc.
22385 & B/M Hydraulic Power Unit Assy. Propulsion Sys.
Inc.
22437 & B/M Servo Box Assy. Propulsion Sys.
Inc.
Propulsion System Inc. CPP Tech. Addendum Propulsion Sys.
Inc.
E080SA42097 Thruster Assembly, Model 080 Bird-Johnson With Bill of Materials Goulds Pump Manual For Goulds Pump, Goulds Model 3405L Goulds Pump Manual For Goulds Pump, Goulds Model 3996MT Tate Temco Manual For Tate Temco Valve Tate Temco Manifolds Zurn Co Gate Type Duplex Strainer Zurn 570 Series A-4173 General Arrgt 30” Dredge Pump Mobile Pulley A-4174 Bill of Materials Mobile Pulley D3-F-052 Davit Arm Assembly (Type 26-15) MSEC D3-F-58 Trackway Assembly for type 26-15 MSEC W1-F-003 General Arrangement 35G MKII Winch MSEC W2-F-009 Gear Case Assembly MSEC W9-C-010 Lubrication Diagram (Motor Oper.) MSEC USACE Sketch 4 Centerwell Beams, Port side USACE Sketch 5 Centerwell Bams, Starboard side
GN-4 AS-BUILT DRAWINGS (Information). Within 10 days after completion of the Contract, furnish reproducibles reflecting "as-
C-15 built" conditions for all new structures, piping, machinery or equipment installed under the contract. For those items where the specifications call for alterations or modifications to the existing equipment, machinery, piping or structures, the Government will furnish the as-built reproducibles and the Contractor will revise the drawings to indicate the "as-built" alteration or modification. The latter group of drawings will also be due within 10 days. All costs incurred for this work will be included in the bid price for the respective item of work.
GN-5 INTERFERENCE AND LOAD SUPPORT (Information). Remove and reinstall any interference required to accomplish the work specified without additional contract time or cost to the Government. Interference is defined as any part of the vessel, whether installed or portable, that must be removed or disturbed to accomplish the work specified. Approval shall be obtained from Contracting Officer Representative prior to disconnecting piping or other vessel services. Drain lines shall be by-passed or diverted to prevent damage by flooding. All damaged or missing fasteners shall be replaced with fasteners of the same type as original. New gaskets, packing and seals shall be installed on all disturbed connections and proven leak free.
Damaged lagging and insulation shall be repaired or replaced.
All new work or disturbed existing interferences shall be cleaned and painted in accordance with this specification or applicable line item of ASI drawing 19-01-01. Upon reinstallation, all interferences shall be returned to their original operational condition and position. During disassembly and removal process, the Contractor shall provide support for or secure as necessary the remaining items or sections, i. e. dragarms, dredge piping, davits, walkways, trunnions, service frames, adjustable weirs, steel structures, etc. All costs incurred on these interferences and load support shall be included in the bid price for the respective item of work.
GN-6 TECHNICAL SERVICE REPRESENTATIVES (Information). There are several items which require the work to be accomplished under the supervision of a specific technical service representative, which will be provided by the Contractor. However, utilization of the specified representative is not mandatory. The Contractor may elect to procure the services of another individual or firm that has the necessary technical qualifications, experience or expertise. The name of the individual or firm and the qualifications, expertise or experience relative to the work to be accomplished shall be submitted to the Contracting Officer Representative for approval prior to starting the work. The Contractor remains solely responsible for the satisfactory completion of all work and the reliable operation of all systems
C-16 specified herein. The cost of these representatives will be included in the bid price for the respective item(s) of work.
A daily report will be prepared by each technical service representative and submitted directly to the Contracting Officer Representative within 24 hours. The report will be the responsibility of the technical service representative, and will describe conditions noted with recommendations for corrective action, all work performed that day, parts used and any additions or modifications made to the existing equipment. If the Contractor requires any reports in addition to these, the Contracting Officer Representative will be furnished a copy of the reports.
The representatives listed below have the necessary technical qualifications, experience and expertise and are recommended for any applicable items in which they are specified:
1. PROPULSION SYSTEMS INC.
Propulsion Systems, Inc.
609 NW 45TH Street Seattle, WA. 98107
(206) 789-0944
2. ROLLS – ROYCE (Previouly Bird-Johnson - Bow Thruster System)
Rolls-Royce Naval Marine Inc. (or any regional offices) 110 Norfolk Street Walpole, MA 02081
(508) 668-9610
3. HYDRAULIC TECHNICIAN
Local Hydraulic Contractor See Section F, paragraph F-8.
4. HERBERT HILLER (or other Fire Fighting System Company) Local or regional office
5. UNI AMERICAS LLC.
57174 Hardin Rd., Slidell LA 70461
(985) 643-1002
6. ALFA LAVAL INC.
955 Meanrs Road, Warminster, PA 18974
(215) 443-4179 or (215) 443-4000
GN-7 GAS-FREEING AND GAS-FREE CERTIFICATE. (Information).
Before beginning any hot work or any other work involving the use of an open flame, or any other means of igniting flammables, clean and gas-free the affected spaces as required by Clause 5(e), OSHA Safety and Health Standards (29 CFR 1915), and these
C-17 specifications. Spaces requiring the gas-freeing shall be "Safe For Workers - Safe for Fire (Safe for Hot Work)".
Until all hot work or all other work involving the use of an open flame or any other means of igniting flammables is completed, maintain the affected spaces in a "Safe For Workers - Safe For Fire" condition.
Test affected spaces. Testing and certification shall be accomplished by a certified chemist who is approved for this type of work by the National Fire Protection Association.
Furnish and display at the entrance to the affected spaces and at the primary gangway "Gas-free " or "Safe for Workers - Safe for Fire (Safe for Hot Work)" certificate(s). Furnish to the Contracting Officer Representative one additional copy.
The cost of testing, providing gas-free certificate(s), and physically gas freeing affected spaces shall be included in and proportioned among the bid prices for each item of work requiring cleaning and gas-freeing of a compartment.
PERFORMANCE WORK STATEMENT
PART 2 – DRYDOCKING
0001 DD-1 BERTHAGE, DRYDOCKING AND SERVICES. The contractor’s drydock must be within 1600 nautical miles from Misssissippi River Southwest Pass, see attachment J-20 for nautical miles chart.
The contractor must have drydock facility available on October 1, 2015 or the second week of October 2015.
The Contractor shall furnish pilot service and tugs service to safely escort/move the ship from entrance channel sea buoy closest to Contractor's facility to Contractor's drydock.
Thereafter, the Contractor shall provide these pilot and tugs services to move/escort the ship while the vessel is in his possession, including multiple (if applicable) moving/escorting the ship from contractor’s drydock to contractor’s wetberth or vice versa. Refer to Section F for details of delivery and return of the vessel. Delivery and return will be coordinated with the Contracting Officer Representative.
Upon receipt of the vessel, the Contractor shall drydock the vessel for such time that will be necessary to complete all underwater work included in these specifications. The time at wet-dock berthing or other prior to starting any work, shall not exceed five (5) calendar days prior to entering the drydock.
Prior to drydocking, the Contractor shall prepare a proposed blocking plan, utilizing the data on ASI Dwg. No. 07-00-01 Docking Plan, and submit the blocking plan to the Contracting Officer Representative for approval. The drydock shall be capable of handling the vessel, meeting the draft requirements listed below without the removal of fuel or water:
The following are the estimated ship’s draft at time of arrival and the drydock requirement:
The ship will arrive at the contractor drydock at the estimated draft of 21 feet Aft and 18 feet Forward.
The blocks in the drydock (graving or floating docks) must be minimum of five (5) feet high (Note: Blocks are less than 5 feet high shall not be accepted). With the Wheeler landed, the drydock (floating dock only) must have a minimum freeboard of 1 ft - 0 inch.
During drydocking and undocking process, there must be a minimum of one (1) foot clearance between the bottom of keel plate and the top of the blocks. Upon drydocking, all blocks shall be checked and wedged up for firm contact with the hull.
For safety reason, the drydock (graving or floating) must have a minimum of 10 ft clearance on each side of the ship from the side of the hull to the drydock innermost intrusion. In another words, drydock with an internal width clearance of less than 100 ft shall not be acceptable.
Drydock length must be longer than the overall length of the ship, which is 408 ft- 3 inch, so that there is no part of the ship, either bow or stern, extends pass the drydock and overhangs the water.
Important Note: Due to the scope of work in many line items in the hopper that require foreseeable extensive usage of crane services, it is a requirement that the contractor’s drydock must have two (2) working cranes during the entire contract.
During the drydocking and undocking procedures while the ship is in the contractor’s possession, the contractor shall provide the services of a pilot, tugboats and all line handlers (aboard and ashore) and all required lines. Note: During dock trials, the contractor shall provide the service of one (1) tugboat with a minimum of 4000 HP and extra mooring lines (see sections TR-1 and TR-2 for additional information).
DRYDOCK SUBMITTALS -- Unless specified otherwise, at least forty eight (48) hours prior to docking/undocking the vessel, submit to the Contracting Officer Representative the following:
Drydock certification submittal. Prior to award of the Contract, submit to the Contracting Officer certification for the drydock or tentative drydocks to be used to lift the vessel. Ensure that the drydock is certified for docking the vessel of the dimensions and weight given by one of the following only:
(1) US Navy, Naval Sea Systems Command
(2) American Bureau of Shipping (ABS)
(3) An independent registered Professional Engineer, who shall cover the inspection requirements of item (1) or (2) above.
The Inspection Certificate shall be within three (3) years if the age of the dock is less than ten (10) years old and within two
(2) years if the age of the dock is over ten (10) years old.
Note: Floating drydocks must be one integral unit. The Government will not allow the coupling of two rated docks to meet the load requirements of the vessel. Also, the contractor shall not use the drydock to perform other work(s) on other contracts except for the work specified (or related) in this contract while the ship is in the drydock.
Certification inclusions. Regardless of the type of certification provided, submit to the Contracting Officer Representative the information regarding the docking facility, as applicable:
(1) Drainage and dewatering systems
(2) Mooring systems for floating docks
(3) Fire protection services
(4) Fire alarm locations
(5) Emergency power
(6) Emergency ballast/dewatering pumps
(7) Structural Examination with Load per Foot Rating
Stability and block loading calculations. Submit to the Contracting Officer Representative docking/undocking calculations as follows, including the effect of all dockmaster authorized weight additions/removals or shifts as the result of ship's actions or the contract scope of work.
(1) Blocking
(2) Stability of the vessel afloat
(3) Vessel Stability for keel touch
(4) Draft at Instability
(5) Vessel's GM when water is at top of blocks
(6) ** System Stability when water is at top of blocks
(7) ** System Stability when pontoon deck is awash
(8) ** System Stability when pontoon deck breaks surface
(9) ** Pumping Plan
** Submit for Floating Drydocks Only
Documentation of drydocking significant events. The Contractor shall submit the following information in a separate written report to the Contracting Officer Representative onboard the vessel within 48 hours after docking and undocking the vessel.
The precise time that the vessel's first extremity crossed the drydock boundary upon docking. The precise time that the vessel's last extremity crossed the drydock boundary upon undocking. The forward and aft draft readings just before docking and immediately after undocking.
Manning document. Provide a list of drydocking operations which describes all stations to be manned, functions to be performed, and the experience and training qualifications of personnel carrying out each function, including casualty and damage control qualifications.
Dockmaster. The dockmaster assigned by the Contractor shall provide a resume of training and experience and meet one of the following criteria:
(1) Has served as a dockmaster at the type of facility for which the individual is qualified during at least 10 dockings or undockings, of which one has been accomplished within the previous 6 months.
(2) Has served under a dockmaster in an apprentice/assistant role during at least 20 dockings or undockings, of which 10 have been performed at the type of facility for which the individual is qualified.
One docking or undocking shall have been conducted within the previous 6 months.
(3) Has served under a dockmaster in an apprentice or assistant role during at least 10 dockings or undockings and has served as a dockmaster at the type of facility for which the individual is qualified during at least 5 dockings or undockings, of which one has been accomplished within the previous 6 months.
Immediately after drydocking, provide and install temporary scupper drains and sewage pumpout lines of suitable sizes from the drains and overboard discharge lines, as required to prevent water draining down the ship's sides. Leave temporary drain lines connected throughout drydock. Proceed to dispose of all mud and debris being removed from the following hopper areas:
longitudinal beams, transverse beams, bulkheads, discharge gratings, door seal areas, and hopper sloping hips in all hopper bins. All of the above areas shall be thoroughly cleaned and washed after removal of mud and debris. This shall be accomplished within five days of entering dry-dock. Also cut and remove all ropes, debris, rocks, and other trash, wherever located throughout hopper areas, including all trash deflectors (aft,frame 61), trash screens (fwd), and turtle catch cages (aft and fwd). Remove all drain lines after completion of drydock work. Also leave hoppers and hopper areas clean and leave dredge ready for undocking. The contractor shall be responsible to dispose of all sand and debris from the drydock floor. The Contractor shall be responsible for pumping all bilges, disposing of sewage treatment plant effluent and containing and/or removing and disposing any oil which may accumulate anywhere on the vessel, including the hoppers, during the course of the repair period.
INSPECTION POINT. Prior to undocking the vessel, a pre-undocking conference shall be held with representatives of the contractor, Government Inspectors, and ship’s crew in attendance. The plan for undocking shall be reviewed and agreed upon. The hazardous energy/lock out status of the ship’s equipment will be reviewed and updated at this time. A determination shall be made of what systems or equipment require tag out prior to undocking. The Contractor and a representative of the Contracting Officer will perform a joint pre-undocking inspection in accordance with the checklist provided in Section J, Attachment No. J-1, to ensure that the vessel is in all respects ready to be re-floated. The checklist shall be completed by the Contractor, verified by the Government Inspectors and submitted to the Contracting Officer Representative prior to the undocking. Undock the vessel, after all underwater work and the pre-undocking inspection have been completed.
When necessary, while the vessel is in the Contractor’s possession, provide berthing for the vessel. The Contractor shall provide all mooring lines and fenders sufficient in strength, quantity, location and quality to prevent damage to the vessel and the dock. Provide all necessary labor, material, services and equipment as required to safely move the vessel while it is in the Contractor's facility. In addition, provide adequate protection in the case of adverse weather conditions (i.e., hurricane). This shall include, but not be limited to, providing tugs on standby (to be sufficient in quantity and size), pilot service, extra mooring lines with chafing gear and anchors aboard and ready. Provide all line handlers aboard and ashore as needed. Bollards used for the WHEELER shall not be shared with other ships.
Provide services to the dredge in accordance with the requirements of Section H, paragraph H-4 at all times while the vessel is moored or drydocked within the Contractor's facility.
The Master or Senior Officer aboard the vessel must be notified whenever firefighting or damage control capabilities are reduced significantly, such as when the CO2 system is taken off line.
The Contractor shall also inform the Master or Senior Officer when these services are returned.
0002 DD-2 SEA CHESTS AND GRATINGS. In drydock, inspect, remove, clean, and paint the five (5) exterior sea chest gratings as per items HH-19.3 and HH-20.2. Remove the chemical injection dispersal tube in each sea chest and clean and paint sea chests and sea suction including the crossover pipe between the two forward sea chests, as per items HH-19.3 and HH-20.2. Care shall be taken to store and not to damage titanium dispersal tubes.
Clean and reinstall tubes before leaving drydock. INSPECTION POINT. Reinstall sea chest gratings when directed and before vessel leaves drydock.
0003 DD-3 SEA CHEST STRAINERS.
In drydock, open both sides of the three (3) interior sea chest duplex strainers. Two (2) are located in the No. 2 void spaces, port and starboard, and one is in the Auxiliary Machinery Room (AMR), lower level. Remove all debris and trash. INSPECTION POINT. Notify the Government inspector for inspection when the baskets in the two No. 2 voids’ strainers have been removed.
* Forward Strainers: On the two (2) forward strainers (in No. 2 Voids, port and starboard sides), the interior and exterior of the strainers and baskets shall be power tool cleaned. The strainers are “Zurn” gate type, duplex, 570 series.
Remove the header covers (or headers) in order to remove the chain wheel drive mechanism, the spindle assembly and valve discs from the strainers and transport to machine shop. At machine shop, disassemble and clean all components and contact the government for inspection. INSPECTION POINT. Provide a condition report of all findings.
The government shall provide the following parts, new, to be replaced:
Valve Disc, Qty: 4 each Disc Retaining Bar, Qty: 4 each Split Collar, Qty: 4 each Disc Mount, Qty: 4 each
The contractor shall provide the following parts, new, to be installed:
All O-rings All gaskets All fasteners, cap screws for header covers and spindle assemblies
Reinstall all components on the strainers on the ship. Provide and apply heavy grease through the grease fittings and lubricate all moving parts. Contact the government for inspection and manually test operation of the chain wheel mechanisms. INSPECTION
POINT.
The contractor shall power tools clean all four (4) strainer covers, top and bottom around the gasket and bolt/washer areas, including all bolt holes, prior to applying paint. Care shall be taken not to damage the vent pipes.
When all cleaning has been completed, the interior of the strainers shall be painted as following: one (1) full coat of Intertuf 262 (Manufacturer: International), 6 mils DFT, color:
black, follow by one (1) full coat of Interclene 245 Antifouling, color: redbrown.
Paint the exterior of strainers, including the top of all strainer covers, as following: One (1) full coat of Interthane 990, 6 mils DFT, color: redbrown.
INSPECTION POINT. Contact the government inspector for inspection.
Reassemble all strainers following inspection and prior to undocking.
* Aft Strainer: On the aft strainer, remove the two covers and baskets. Clean the housing and baskets thoroughly. Free up the plug valve. INSPECTION POINT. Reassemble all strainers following inspection and prior to undocking.
Also, inside the Auxiliary Machinery Room (AMR) on the ship, the aft seachest’s external surfaces shall be power tool cleaned on all rusted spots and around all pipe stubs. INSPECTION POINT.
After inspecting and approved by the government inspector, apply one (1) spot coat of Intertuf 262, color: red and one (1) full coat of Interthane 990, 6 mils DFT, color: redbrown.
0004 DD-4 SEA CHEST VENT PIPES.
General Notes:
Coordinate all work in this line item with the work in line item DD-5 below.
Gas free all applicable void spaces and tanks prior to perform hot-work.
Remove all interference and/or insulation, if applicable, to perform the work. After completion of all work, reinstall all removed parts.
All deck penetrations shall be replaced along with the new pipes.
All new pipes and disturbed deck plate shall be coated with two (2) coats of Intertuf 262 (International), color:
redbrown.
a) Aft Seachest Vent Pipes (Port side only): (Referenced drawings 48-09-13, 48-09-13 (Sheet 12), and 48-09-131) Provide all labor, materials, and equipment to remove the existing 1-1/2 inches vent pipes from the aft seachest at the sea valve up to and include the vent bell on the Poop deck, refer to drawing 48-09-13, sheet 12, for detail. The contractor may use the existing pipes as a jig to fabricate new pipes. All new materials shall be in accordance with the referenced drawings. INSPECTION POINT. After completion of all work, contact the government inspector to witness the Air-Test to ensure there is no leak in the new pipes.
b) Main Seachest Vent Pipes (Port & Starboard): (Referenced drawings 48-09-11, 48-09-111, and 48-09-112) Provide all labor, materials, and equipment to remove the existing 1-1/2 inches vent pipes from the (Port & Starboard) main seachests in No. 2 voids, from the seachest at the sea valve up to and include the vent bell on the upper deck, refer to drawing 48-09-11, sheet 3, for detail. The contractor may use the existing pipes as a jig to fabricate new pipes. All new materials shall be in accordance with the referenced drawings. INSPECTION POINT. After completion of all work, contact the government inspector to witness the Air- Test to ensure there is no leak in the new pipes.
c) Jetting Seachest Vent Pipes (Port & Starboard): (Referenced drawings 48-09-11, 48-09-111, and 48-09-112) Coordinate with the work in line item HH-14 (Ballast Tanks, Voids, and Cofferdams).
Provide all labor, materials, and equipment to remove the existing 1-1/2 inches vent pipes from the (Port & Starboard) jetting seachests in No. 1 voids, from the seachest at the sea valve up to and include the vent bell on the upper deck, refer to drawing 48-09-11, sheet 6, for detail. The contractor may use the existing pipes as a jig to fabricate new pipes. All new materials shall be in accordance with the referenced drawings. INSPECTION POINT. After completion of all work, contact the government inspector to witness the Air-Test to ensure there is no leak in the new pipes.
0005 DD-5 SEA VALVES. While the vessel is in drydock, the sea valves listed below, located through out the ship, will be overhauled in accordance with the following procedure. Open, thoroughly clean, machine, or grind the valve disc, disc guides and seats; provide all new gaskets and packing; provide and renew as required bolts, nuts and washers.
Note: This note applies to all valves with Limitorque actuators.
Before removing any valve, test operated valves and Limitorque, remotely and locally with crew member and government inspectors present. The contractor shall submit a report listed working conditions of these valves and their respective Limitorque actuators.
After completion of all work and the valves and Limitorques are reinstalled, test operated valves and Limitorque, remotely and locally with crew member and government inspectors present.
Clean the interior of the piping between each valve and the outer skin of the hull. Clean and lubricate all mechanical linkages and motors on power operated (Limitorque) valves. Set the torque and travel limits on all power operated valves in accordance with manufacturer's instructions. Submit a CONDITION REPORT of findings describing any work required not covered by these specifications to the Contracting Officer Representative in accordance with paragraph E-2. The report shall include recommendations for valve replacement where reconditioning is not cost effective.
INSPECTION POINT. After all work on the internals is completed and before the valve is closed, the work in each valve will be inspected and approved by the Government Inspector and U.S. Coast Guard Inspectors. Reassemble and pressure test each valve to 50 psi and correct all leaks (if applicable). INSPECTION POINT.
Final pressure test will be witnessed by Government and U. S.
Coast Guard Inspectors. Power tool clean all valves extenal surfaces, then apply one full coat of Intertuf 262, color: red, and one full coat of Interthane 990, color: redbrown (manufacturer: International).
All 18-inch valves…
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