Misc_Drawings_Part6.pdf

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SERVO

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169170

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209146

138141138

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A A

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D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

E

RE

V

SERVO BOX ASSEMBLY RH

SHEET 2 OF 2

UNLESS OTHERWISE SPECIFIED:

SCALE: WEIGHT:

REVDWG. NO.

E

SIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRIC

TOLERANCING PER:

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL

ANGULAR: MACH BEND

TWO PLACE DECIMAL

THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

<INSERT COMPANY NAME HERE>. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

<INSERT COMPANY NAME HERE> IS

PROHIBITED.

22437 K

WHEELER

K smm 1-21-13

950#

PROPULSION SYSTEMS, INC.

SEATTLE, WASHINGTON

Owner Typewritten Text

Owner Typewritten Text

Owner Typewritten Text

Owner Typewritten Text Section View H-H From Sheet 1

PARTS LIST PL -A REV.

List Title

Used on Assembly

Drawn Date

Checked Date

Approved Date

Cage Code

27046

Sht of

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

Servo Box Assembly

1 1 19787-C 2 Stage Servo Valve Assembly G95 F7 SHT 2 PSI

2 1 25578-F Servo Box RH Mod. C6 SHT 1 PSI

2a 1 25578-F Servo Box LH Mod. C6 SHT 1 PSI

3 1 19727-F Servo Shaft B8 SHT 2 PSI

4^ 2 19722-B Seal Ring - Servo Shaft B7 SHT 2 PSI

5 1 19696-F Servo Valve Housing E8 SHT 2 PSI

6 1 19718-C Follow - up Spool B5 SHT 2 PSI

7 1 19694-C Shoe - Follow Up Link C4 SHT 2 PSI

8 1 19706-D Follow Up Lever – RH B4 SHT 1 PSI

8a 1 19900-D Follow Up Lever – LH B4 SHT 1 PSI

9 1 19707-D Feed Back Lever B3 SHT 1 PSI

10 1 20132-D Outer Oil Tube D8 SHT 2 PSI

11 1 25600-D Inner Oil Tube D8 SHT 2 PSI

12 1 19763-D Retainer – Seal Ring B6 SHT 2 PSI

13 1 19704-B rev c Cover – Back B4 SHT 2 PSI

14 1 19703-B rev c Cover – Top F8 SHT 2 PSI

15 1 19684-D Pivot Housing B4 SHT 1 PSI

16 1 19716-C Brake Shoe – Follow – Link B4 SHT 1 PSI

17 1 19714-B Retainer – Spring Follow Up Bolt B4 SHT 1 PSI

22437 K

Servo Box Assy RH G95 with take-home capability without controls

Wheeler Repower

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

18 1 19712-B Bolt – Feedback Lever F1 SHT 2 PSI

19 1 19713-B Screw – Clamping, Follow Up Lever B4 SHT 1 PSI

20^ 2 19686-B Bushing – Pivot, Feedback Lever B3,4

SHT1

PSI

21 1 19687-B Disc – Upper Follow Up Lever B3 SHT 1 PSI

22^ 1 19690-B Bushing – Lower Follow Up Lever A4 SHT 1 PSI

23^ 1 19720-B Bushing – Aft Servo Shaft D8 SHT 2 PSI

24 1 19725-B Lantern Ring – Hub and Gear Oil Seal D8 SHT2 PSI

25 1 19723-B Lantern Ring – Hub Oil Seal D8 SHT 2 PSI

26 1 19719-B Spacer Tube – Servo Shaft B6 SHT 2 PSI

27^ 1 19724-B Seal Ring Spacer B7 SHT 2 PSI

28^ 1 19721-B Bushing – Fwd Servo Shaft B6 SHT 2 PSI

29^ 1 19726-B Seal Ring – Seal Ring Spacer B6 SHT 2 PSI

30 1 24111-B Pitch Scale F4 SHT 1 PSI

31* 1 25591-B Gasket – Servo Box Red Gear B7 SHT 1 1/16 Velumoid

32 1 20134-B-1 Key E4 SHT 2 PSI

33 1 20134-B-2 Key F3 SHT 2 PSI

34 1 19859-C Shaft – Control Handle E4 SHT 2 PSI

35 1 19788-B Pinion – Control Handle F3 SHT 2 PSI

36 1 19888-B Ring – Clamp, Bearing Housing Control Handle E4 SHT 1 PSI

37 1 19855-C Housing – Control Shaft E4 SHT 1 PSI

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

38 1 19856-C Hub – Control, Disconnect Pin E4 SHT 1 PSI

39 1 19798-B Handle – Control Disconnect Pin F5 SHT 1 PSI

40 1 25575-B Plug – Exhaust Port A1 SHT 1 PSI

41 1 25574-B Plug – Servo Supply Port A2 SHT 1 PSI

42 1 25583-B Supply Pipe – Anti Rotation F1 SHT 2 PSI

43 1 25579-B Sleeve – Supply Port F1 SHT 2 PSI

44 1 20634-B Sleeve – Exhaust Port E1 SHT 2 PSI

45 1 25584-B Gauge Bracket – Servo Box F2 SHT 2 PSI

46* 1 25585-B Gasket – Supply Sleeve F1 SHT 2 1/16 Velumoid

47* 1 25586-B Gasket – Exhaust Sleeve E1 SHT 2 1/16 Velumoid

48 1 25576-C Exhaust Pipe E1 SHT 2 PSI

49 1 25577-C Supply Pipe F1 SHT 2 PSI

50 1 19853-C Cover – Servo Valve Housing B8 SHT 2 PSI

51 1 19742-B Clevis – Servo Valve E6 SHT 2 PSI

52 1 19744-B Pin – Clevis, Servo Valve E5 SHT 2 PSI

53 1 19743-B Link – Servo Valve E5 SHT 2 PSI

54 1 25603-B Nameplate PSI

55 1 19822-B Gear – Follow Up Lever B4 SHT 1 PSI

56 1 19865-B Link – Control Linkage C8 SHT 1 PSI

57 1 20134-B-3 Key D6 SHT 2 PSI

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

58 1 19848-B Shaft – Pivot Arm A8 AHT 1 PSI

59 1 19851-C Bearing Housing B7 SHT 1 PSI

60 1 23044-C Spring Cylinder Assembly F6 SHT 1 PSI

61 1 21140-B Bracket – Mounting Pitch Scale E4 SHT 1 PSI

62 1 19935-B Ring – Follow Up Shoe A4 SHT 1 PSI

63 2 19632-B Plug – Orifice, Servo Valve E8 SHT 2 PSI

64 15 3/8-16 x 1” Lg Socket Head Cap Screws

F5 SHT 1

B8 SHT 2

E8 SHT 2

Alloy

65 3 3/8-16 x 5/8” Lg Socket Head Cap Screws C4 SHT 1 Alloy

66 8 3/8-16 x 7/8” Lg Socket Head Cap Screws C1 SHT 2 Alloy

67 10 3/8-16 x 1-3/8” Lg Socket Head Cap Screws F6 SHT 1 Alloy

68 4 ½-13 x 7/8” Lg Socket Head Cap Screws D4 SHT 1 Alloy

69 4 ¼-20 x 1 ¼ Socket Head Cap Screws F1 SHT 2 Alloy

70 8 5/8-11 x 1-3/4” Lg Socket Head Cap Screws D1 SHT 2 Alloy

71 8 5/8-11 x 2” Lg Wire Head w/ 1/32 Diameter Monel Lockwire D1 SHT 2 Alloy

72 8 M16-2 x 35 Soc Hd CS C8 SHT 2 Alloy

73 2 #6 x 3/16” Lg Socket Head Cap Screw E4 SHT 1 Alloy

74 1 ½-13 x 1-1/2” Lg Socket Head Cap Screw D4 SHT 2 Alloy

75 8 M24-3 x 50 Soc Hd CS B8 SHT 2 Alloy

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

Hex. Head Cap Screws

76 2 10-32 x ½” Lg B5 SHT 1

77 22 ½-13 x 1-1/4” Lg F4 SHT 1

D4 SHT 1

Stainless

78 2 ¼-20 x ½” Lg A5 SHT 1 Alloy

79 1 G41-21 Spur Gear A5 SHT 2 PIC

80 1 G41-51 Spur Gear B5 SHT 1 PIC

81 1 G41-20 Spur Gear A5 SHT 1 PIC

82* 2 RR250 Retaining Ring E8 SHT 2 Steel

83 12 1/4 -20 x ¾ lg Soc Hd CS A1 SHT 1 Alloy

Studs

84 1 3/8-16 x 1-3/4” Lg B3 SHT 1 Steel

85* 1 25420-B Gasket – Top Cover F8 SHT 2 Clothed impregnated rubber

86* 1 25422-B Gasket – Brake Housing B4 SHT 1 1/16 Velumoid

Dimco Knobs

87 1 B11 1-7/8 Dia. 5/8 Tapped Hole F5 SHT 1 Plastic

88 2 3100-39 External Retaining Ring A4 SHT 2

Spirolox Retaining Rings

89* 1 RR-185 B7 SHT 1 Steel

90* 1 RS-125 A4 SHT 1 Steel

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

91* 1 RR-216 F4 SHT 2 Steel

92* 1 RRT-393 D8 SHT 2 Steel

93* 1 RRT-412 B6 SHT 2 Steel

94* 1 RR-712 B8 SHT 2 Steel

95* 2 RS-100 F3 SHT 2

E4 SHT 2

Steel

96* 1 RS-62 DI SHT2 Steel

97* 4 RRN-118 A,B4

SHT 2

Steel

O-Rings

98* 1 -113 B4 SHT1 Buna N

99* 4 -222 D8,C6,B5

,6 SHT 2

Buna N

100* 2 -227 B6 SHT 2 Buna N

101* 2 -339 A1 SHT 1

A6SHT 2

Buna N

102* 2 -332 A1 SHT 1

B6 SHT 2

Buna N

103* 2 -335 B4 SHT 1

D8 SHT 2

Buna N

104* 1 -340 B7 SHT 2 Buna N

105* 1 -346 B6 SHT 2 Buna N

106* 1 -365 B7 SHT 2 Buna N

107* 1 -329 B7 SHT 2 Buna N

108* 1 -155 F3 SHT 2 Buna N

109* 1 -361 B8 SHT 2 Buna N

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

110* 2 -210 A4 SHT 2 Buna N

111* 1 25421-B Gasket – Cover Front A4 SHT 2 Cloth Impregnated Rubber

112* 1 25423-B Gasket – Pivot Arm B7 SHT 1 1/16 Velumoid

Hex Jam Nuts

113 1 ½-13 Hex Jam Nut B5 SHT 2 Steel

114 1 5/8-18 Hex Jam Nut E6 SHT 2 Steel

115 2 ¾-16 Hex Jam Nut F2 SHT 2 Brass

Esna Nut

116* 3 29NE-048 ¼-28 E8 SHT 1 Steel

117* 2 49NE-120 ¾-10 D8 SHT 1

B4 SHT 1

Steel

119* 5 29NE-066 3/8-16

F8 SHT 1

C8 SHT 1

B3 SHT 1

Steel

Driv-Lok Pins

`120 1 ¼ Dia. X 5/8 Lg Type D B3 SHT 1 Alloy

121 2 ½ Dia. X 2” Lg Type D B4 SHT 1 Alloy

122 2 6-32 x 3/8 Lg Socket Head Set Screw B4 SHT 2 Alloy

123 1 ¼-28 x 2-1/2” Lg Threaded Rod E8 SHT 1 Steel

125 2 #3 x 1” Lg Taper Pin C4 SHT 1 Steel

126 1 1G11-P-3-03-S Fluid Controls Relief Valve (optional valve ECR-600-S-4 Parker) B2 SHT 2

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

Belleville Washers

127* 4 28mm x 12.2mm x 1.5 mm E1 SHT 2 Steel

128 10 80mm x 30.5mm x 2.5 mm B4 SHT 1 Steel

Flat Washers Steel

129 2 ¼ Type A Series N E8 SHT 1

130 2 #6 Flat F4 SHT 1 Steel

131 22 ½ Flat F4 SHT 1

D4 SHT 1

S/S

132 3 3/8 Flat C8 SHT 1 Steel

Pipe Plug Hex Socket

133 5 1/8 NPT A3,4

SHT 1

Steel

134 1 1/4 NPT D5 SHT 2 Steel

135* 2 25424-B Gasket – Servo Valve Housing Flange E1 SHT 2

F2 SHT 2

1/16 Velumoid

136 1 25590-B Feed Back Lexan Cover F7 SHT 1

137* 1 25589-B Gasket Lexan Cover A8 SHT 2

Parker Fittings

138 5 4C50X ST. THD. ELBOW 90 E8 SHT 2

B2 SHT 2

139 2 8CTX MALE ELBOW 90 B2 SHT 2

140 1 8V50X ST. THD. ELBOW 45 B2 SHT 2

141 1 4STX MALE BRANCH TEE B2 SHT 2

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

142 1 24C5BU ST. THD. ELBOW 90 F2 SHT 2

143 14 1/4-20 X ½” Lg Socket Head Cap Screws B6 SHT 1 Alloy

144 1 1/2 SHPS PLUG Inboard side of box

145 2 Gage to Bracket Adapter F2 SHT 2 Brass

146 3

2807-4 63-190600-4

1/4” Hose 10” long (Approx.) with JIC swivel both ends B2 SHT 2

147 1

2807-8 63-190600-8

1/2” hose 16” long with JIC swivel both ends

B3 SHT 2

148 1

2651-5 411-5B

5/16 Hose 18” long with JIC swivel both ends E5 SHT 2

149 1

2651-4 411-4B

1/4” hose 36” long with JIC Swivel both ends E5 SHT 2

150* 3 12196-LUP JM Seal B8 STH 2

151* 1 9625-LUP JM Seal F3 SHT 2

152 8 3/8-16 x 1 ¾ Hex Hd CS A6 SHT2

153 1 3/32 Cotter pin E5 SHT 2

154 2 2-1/2” BC 0-1000 PSI Gage F2 SHT 2

155* 4 9500 Single Row Radial Bearing B5 SHT 2

156* 2 6005-2RS Bearing B7 SHT 1

157* 2 6006-2RS Bearing F4 SHT 2

160* 1 N-09 SKF Locknut C1 SHT 2

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

163* 1 W-09 SKF Lockwasher C1 SHT2

169 3 #L2-2 Motor Mount Cleats (potentiometer) A6 SHT 1

170 3 #Y1-4-U Fillister Head Screws 4-40 x 5/16 A6 SHT 1

171 3 1770-B-1 45 degree grease zerk-fitting C8 SHT 1

A2 SHT 2

174 4 #5-40 x 1/2 Pan head screw B6 SHT 1

175 8 ¾”x10 x ¾ lg Socket Head Set Screws C1 SHT 1

178 1 P562524 Air breather for Top Cover F6 SHT 1

181 1 MS10-140 Terminal Marker Strip (Xmitter) B6 SHT 1

182 1 10-140 Terminal Strip (Xmitter) B6 SHT 1

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

184 3 4P50N PLUG (Parker Fitting) F1 SHT 2

185 2 2501-04-04 90 degree elbow F2 SHT 2

188 1 5F5X ST.THD. CONN (5/16”) D1 SHT 2

189 1 0103-4-4 NIPPLE E5 SHT 2

190 1 2103-4-5 MALE ELBOW F5 SHT 2

192 1 3/8-16 x 1” Lg Dog Point Set Screw E6 SHT 2

193 1 3/8-16 x ½” Lg Socket Head Set Screw E6 SHT 2

195 1 20102-B Jacking Piston (Take-home) B6 SHT 2

196 1 20103-B Liner – Oil Inlet Ring (Take-home) B5 SHT 2

197 1 20101-B Shaft – Oil inlet adapter (Take-home) D1 SHT 2

198 1 20099-B Spacer–Oil inlet adapter (Take-home) C1 SHT 2

199 1 20104-B Ring – Oil inlet B5 SHT 2

200 1 20100-B Bracket – Adapter Shaft B4 SHT 2

201 1 20105-B Adapter – Oil inlet D1 SHT 2

202 4 6-32 x 1/8” Lg. Socket Head Set Screw B4,5

SHT 2

203 1 8517 2-Stage Potentiometer 5K (Markite) A5 SHT 1

204 1 Double A Check Valve E5 SHT 2

205 1 0505-8-4 Adapter (parker) F5 SHT 2

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

206 1 012T-4-4 Tee F5 SHT 2

207 1 01SP-4 Plug D5 SHT 2

208 1 0537-4-4 TEE B2 SHT 2

209 1 3903-4 Swivel nut B2 SHT 2

210 1 2093-6-6S Male pipe Tee B2 SHT 2

211 1 0101-4-4 Nipple F5 SHT 2

222 1 23084-A Shaft-Idler gear A5 SHT 2

223 1 23085-A Bearing HSG A5 SHT 2

224 1 23086-A Mounting Plate Potentiometer B5 SHT 1

226 1 23088-A Outer Clamp-Pivot Arm A8 SHT 1

227 1 23089-A Inner Clamp-Pivot Arm B7 SHT 1

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

228 1 23090-A Pivot Shaft-Repeat-Back Lever B6 SHT 1

232 1 23094-A-1 Bearing Spacer B5 SHT 2 PSI

233 1 23094-A-1 Bearing Spacer B6 SHT 2 PSI

234 1 23095-A Clamp Ring – Bearing Housing B5 SHT 1 PSI

236 1 23097-A Gear – Repeat Back Lever B5 SHT 2 PSI

238 1 23099-A Standoff-Potentiometer A5 SHT 1

240 1 23101-A Repeat-Back Lever B5 SHT 2

241 1 23102-A Pivot Arm-Control Linkage E8 SHT 1

245 2 1/16 x 1/2 Roll pin A5 SHT 2

246 1 23108-C Cover Box-Repeat Back Assembly B6 SHT 1

247 1 23111-A Adjustment Rod-Repeat Back Link B2 SHT 2

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

248 1 23112-A Stand Off A2 SHT 2 PSI

249 1 24059-A Stand Off B2 SHT 2 PSI

251* 3 48399-LSS-8 Spherical Bearing

D4 SHT 1

C8 SHT 1

F8 SHT 1

252* 4 1/2-13 x 1 Socket Head Shoulder Screw

D4 SHT 1

C8 SHT 1

F8 SHT 1

256* 1 25588-B Gasket B6 SHT 1 Cloth impregnated rubber

257 1 1/4-20 x ¾” Lg Socket Head Shoulder Screw B2 SHT 2

258 1 TR-4N Female rod end B2 SHT 2

259 1 TRL-4N Female rod end B2 SHT 2

260 1 Jam Nut LH1/4-28 B2 SHT 2

261 1 Jam Nut RH 1/4-28 B2 SHT 2

262 1 SHCS 1/4-20 x 2-1/2 B2 SHT 2

1 22437-SK Seal Kit Consists of * Items

1 22437-RK Repair Kit Consists of ^ Items

Title

Used on Assembly

Drawn Date

Shts

Rev.

Ltr.

Date Description Appd.

A 7/16/79 Changes made per ECR 1592

B Added No. 126, Added auxiliary descriptions ECR 1966

C 5/23/80 Deleted item 42, Added item: 56,58-60,69,72,75,76,78-83,88,89,97,113,115,116,118,119, 122,129,136,143,145, 155,156, 169-171,174,180-182,194,202,221-261, Changed item 117 Qty from 1 to 2, Changed item 126 from 1G11-P-3-03-S to ECR-600-S-4 per ECR 2385

D 6/19/80 Changed item 126 back to previous part no. from ECR-600-S-4 to 1G11-P-3-03-S, listing ECR-600-S-4 Parker as optional.

Added “New Departure” to item 155, added Grease Fitting to item 171 per ECR 2433

TM

E 7/7/80 Deleted items: 185,186,187, added qty of 1 to item 256 per ECR 2478

F 9/4/80 Added to item 248: 1 A24059 Stand – Off ½ OD x ¼ ID SMT. ECR 2585, item 257 was changed to 1, added 262: ¼-28 x 2 ½ Soc Hd CS Gr 8, changed item 122 from Drive Lok Spring Pin to 6-32 x 3/8 lg Soc Hd Set Screw (2)

G 9/18/80 Item 251 changed to 48399-LSS-8 form 65397-LSS-8 and Matl’ Spec. was changed to Boston Gear form Bost-Ball. –(Heim) was added to the description. (ECR 2642)

H 1/22/81 Changed dwg. no. of item 30 to 24111-B from 20699-B for Job 3141 and to 24117-B for Job 3406. Removed “Without Controls” from title block. Added item 263, qty 2, Soc Hd CS, 1/4 -20 x 1.25 lg., Gr. 8 ECR 2795

TM

J 12/10/81 Added items 40-44, and 264-270 and hardware MF

K 1/22/13

Redrawn in SW for repower. Changed item 2 p/n from 20130-F to 25578-F and item 11 from 20106-D to 25600-D, item 54 from 20922-A to 25603-B. Changed item 13,14 dwg to rev. C, changed items 40- 44,48,49,69,72,75,83,115,131,136,145,178,248, changed qty of items 76,78,101,102,138,143 and desc,174, added items 31, 45-47,82,111,112,135,137,152,154,175,185,249, deleted items 82,118,172,180,194,221,225,229- 231,235,237,239,242-244,250,253-255,262-266, added p/n’s to items 85,86,256. Added Seal Kit p/n 22437-SK and Repair Kit p/n 22437-RK with individual item asterisks to reflect what is included.

SMM

GAUGE PANEL w/

ISOLATORS AND TEST PORTS

PRESSURE SWITCHES

HYDRAULIC MANIFOLD

FLOW METER

HUB OIL PUMP/ MOTOR GROUP

1HP / 5GPM

HUB OIL FILTER

LOW FLOW

SERVO OIL FILTERS

SERVO PUMP/ MOTOR GROUP

25HP / 48GPM

SERVO PUMP/ MOTOR GROUP

25HP / 48GPM

HIGH FLOW

SERVO OIL FILTERS

RESERVOIR DRAIN

HEAT EXCHANGER

CENTRALIZED FIELD CONNECTIONS

WATER CONNECTIONS

FOR HEAT EXCHANGER

CUSTOM RESERVOIR,

110 GALLONS

w/ LIFTING PADS

ON 4 CORNERS

FILLING PORT

REVISIONS

REV. DESCRIPTION MODIFY BY DATE

A REVISED AS PER REQUESTED JN 7/13/2012

B FINALIZED DESIGN FOR MANUFACTURING JN 7/18/2012

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

ATLANTIC INDUSTRIAL TECHNOLOGIES. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

ATLANTIC INDUSTRIAL TECHNOLOGIES IS

PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

DRAWN

CHECKED

NAME

SIZE

B

DWG. NO. REV

6/28/2012

SHEET 1 OF 3DO NOT SCALE DRAWING

11333.M001-

TITLE:

B

AF-11333

JOB #:

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

jasonng

DATE

JG

ESTIMATED DRY WEIGHT:

2252LBS 5%

8/29/2012

HPU GENERAL ARRANGEMENT

THIRD ANGLE

PROJECTION

MATERAL Steel

SO

LI

D M

O D

EL

L

O C

A

TIO

N

S:

\A

IT

En gi ne er in g\ A

IT

D ra w in gs

\A F

0-

9\

A F-

3_ Pr op ul sio n

Sy st em s, In c\

So lid w or ks M od el s\

HP

U-

Epoxy Painted

0.01" 0.005" 1/2"

2 PLACE DECIMALS: ±

3 PLACE DECIMALS: ±

FRACTION: ±

ANGLE: ±

FINALIZED FOR MFG.

FINISH

55 1 4 "

COG

23 1

2 "±2"

47 1 16 "

79 11 16 "

30"

COG

17 9

16 "±1"

72 11 16 "

COG

35 3

8 "±1"

34.40 34.40

28.00

6X 7

8 " THRU

MOUNTING HOLES

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

ATLANTIC INDUSTRIAL TECHNOLOGIES. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

ATLANTIC INDUSTRIAL TECHNOLOGIES IS

PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

DRAWN

CHECKED

NAME

SIZE

B

DWG. NO. REV

6/28/2012

SHEET 2 OF 3DO NOT SCALE DRAWING

11333.M001-

TITLE:

B

AF-11333

JOB #:

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

jasonng

DATE

JG

ESTIMATED DRY WEIGHT:

2252LBS 5%

8/29/2012

HPU GENERAL ARRANGEMENT

THIRD ANGLE

PROJECTION

MATERAL Steel

SO

LI

D M

O D

EL

L

O C

A

TIO

N

S:

\A

IT

En gi ne er in g\ A

IT

D ra w in gs

\A F

0-

9\

A F-

3_ Pr op ul sio n

Sy st em s, In c\

So lid w or ks M od el s\

HP

U-

Epoxy Painted

0.01" 0.005" 1/2"

2 PLACE DECIMALS: ±

3 PLACE DECIMALS: ±

FRACTION: ±

ANGLE: ±

B

TP9 ON MANIFOLDJ

A

O LK

DETAIL A

SCALE 1 : 6

P H M G N IN N OUT

DETAIL B

SCALE 1 : 6

TP5 TP6 TP7 TP8

TP1 TP2 TP3 TP4

G1 G2 G3 G4 G5

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

ATLANTIC INDUSTRIAL TECHNOLOGIES. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

ATLANTIC INDUSTRIAL TECHNOLOGIES IS

PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

DRAWN

CHECKED

NAME

SIZE

B

DWG. NO. REV

6/28/2012

SHEET 3 OF 3DO NOT SCALE DRAWING

11333.M001-

TITLE:

B

AF-11333

JOB #:

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

jasonng

DATE

JG

ESTIMATED DRY WEIGHT:

2252LBS 5%

8/29/2012

HPU GENERAL ARRANGEMENT

THIRD ANGLE

PROJECTION

MATERAL Steel

SO

LI

D M

O D

EL

L

O C

A

TIO

N

S:

\A

IT

En gi ne er in g\ A

IT

D ra w in gs

\A F

0-

9\

A F-

3_ Pr op ul sio n

Sy st em s, In c\

So lid w or ks M od el s\

HP

U-

Epoxy Painted

0.01" 0.005" 1/2"

2 PLACE DECIMALS: ±

3 PLACE DECIMALS: ±

FRACTION: ±

ANGLE: ±

Atlantic Industrial Technologies

4 HYDRAULIC SCHEMATIC

5 ELECTRICAL SCHEMATICS

INITIALS

REVISIONS

DESCRIPTION

DATE

INITIAL RELEASE 07/31/12 AG

DRAWN BY:

TITLE:

AG 07/31/12

DATE

APPROVED

NONE

SCALE

AF-11333 11333.E001-A

PROPULSION SYSTEMS, INC.

ELECTRICAL SCHEMATIC

HIGH VOLTAGE CONTROL/ PLC INPUTS

ADDED MOTOR RUNNING INDICATOR LIGHTS 08/17/12 AG

REVISIONS

DESCRIPTION

DATE

INITIAL RELEASE 07/31/12 AG

DRAWN BY:

TITLE:

AG 07/31/12

DATE

APPROVED

NONE

SCALE

AF-11333

PROPULSION SYSTEMS, INC.

ELECTRICAL SCHEMATIC

PLC OUTPUTS

11333.E001-A

REVISIONS

DESCRIPTION

DATE

INITIAL RELEASE 07/31/12 AG

DRAWN BY:

TITLE:

AG 07/31/12

DATE

APPROVED

NONE

SCALE

AF-11333

PROPULSION SYSTEMS, INC.

ELECTRICAL SCHEMATIC

PANEL LAYOUT

11333.E001-A

6 HYDRAULIC BILL OF MATERIALS

Model No. AF-11333 Customer: Propulsion Systems, Inc.

BOM: HydraulicBOM: Hydraulic

Item Manufacturer Part Number Quantity Description

1.1 Baldor CEM4103T 2 25 HP, 1770 RPM, 208-230/460 VAC, 284TC, TEFC, 1.15 SF, 30.3 FL Amps

1.2 Vescor VSM-284-W 4 Motor Dampening Rod 284TC

2 Metaris 35V351R 2 Vane Pump, 6.83 Cu. In., 1800 RPM Max, 2500 PSI Max, 2-Bolt SAE "C", Keyed Shaft 1-1/4" x 5/16" x 2.88", Inlet 2" C61, Outlet 1-1/4" C61

3.1 Magnaloy M284862C 2 Pump/Motor Mount, 284TC x SAE "C" 2/4 Bolt, 3 2 Vescor L-150-1-7/8-X-1/2 2 L type hub Keyed L100 1-7/8 x 1/2 aka 121213.2 Vescor L 150 1 7/8 X 1/2 2 L type hub, Keyed, L100, 1 7/8 x 1/2, aka 12121

3.3 Vescor L-150-1-1/4-X-5/16 2 L type hub, Keyed, L100, 1-1/4 x 5/16, aka 35751

3.4 Vescor L-150 2 Spider, L-150

4.1 Baldor CEM3581T 1 1 HP, 1760 RPM, 208-230/460 VAC, 143TC, TEFC, 1.15 SF, 1.6 FL Amps 4 2 Vescor VSM 143 W 2 Motor Dampening Rod 143TC4.2 Vescor VSM-143-W 2 Motor Dampening Rod 143TC 5 Honor 2GG1U11R 1 Gear Pump, 11cc, 3,500 PSI Max, 2-Bolt SAE "A", Keyed Shaft 5/8" x 5/32" x 0.94", Inlet -12 SAE, Outlet -10 SAE

6.1 Magnaloy M056422A 1 Pump/Motor Mount, 143TC x SAE "A" 2-Bolt

6.2 Vescor L-075-7/8-X-3/16 1 L type hub, Keyed, L75, 7/8 x 3/16, aka 10692

6.3 Vescor L-075-5/8-X-5/32 1 L type hub, Keyed, L75, 5/8 x 5/32, aka 37240

6.4 Vescor L-075 1 L-075 Spider

7 M&W 12-0390 1 Custom Manifold, Combining/Filter, 6061 Aluminum 8 Sun Hydraulics CXJA-XAN 2 Check Valve, T-18A, 4 psi cracking, nose to side, 0-160 gpm, [350-375 ft-lb]y , , p g, , gp , [ ] 9 Sun RPGC-LAN 1 Relief Valve, 100-3000 PSI, Pilot Operated, Internal pilot, T-3A cavity, 0-50 gpm, [45-50 ft-lb]

10 DMIC BVMM-1250A-4111 1 Ball Valve, 3-Way, 1.25", 3000 PSI, Aluminum, Port Overlap

11.1 Parker 50P110QM50XX1 1 Filter, 1-3/8" Manifold Mount, 10 Micron, Right side Visual Indicator, 5000 PSI Max 11 2 Parker 50P110QML50XX1 1 Filter 1 3/8" Manifold Mount 10 Micron Left side Visual Indicator 5000 PSI Max11.2 Parker 50P110QML50XX1 1 Filter, 1-3/8 Manifold Mount, 10 Micron,Left side Visual Indicator, 5000 PSI Max

11.3 Parker 5-1/4 F5OG-S 2 Adapter bushing, -5 SAE male X 1/4" NPT female

11.4 Lenz 4-ABV 2 Air bleed valve, 1/4" NPT male

12 Sun Hydraulics RSJC-LBN 1 Sequence Valve, 50-1500 PSI, T-19A, 3-port nose to side w/ external drain, 0-120 gpm, [350-375 ft-lb] 13 P k TPCS600S3AL 1 Fl C t l V l P /T t C t d 3/8" M if ld M t 3 GPM M 3000 PSI M13 Parker TPCS600S3AL 1 Flow Control Valve, Pressure/Temperature Compensated, 3/8" Manifold Mount, 3 GPM Max, 3000 PSI Max 14 Anchor LV2BS#6-2T 2 Ball Valve, 2-Way, -6 SAE, 1000 PSI WOG, Stainless Steel 15 Parker 15CN110QEBM2GS124 2 Filter, In-line, -12 SAE, 10 Micron, Visual Indicator, 800 PSI Max 16 Parker C620S 2 Check Valve, -6 SAE, 5000 PSI Max, 5 PSI Crackingg

17.1 Sun Hydraulics AEI 1 Line Body, Relief Valve, Through Ported w/ Gauge Port, -6 SAE, T-162A Cavity, Aluminum

17.2 Sun Hydraulics RPCC-LAN 1 Relief Valve, 75-3000 psi, Pilot Operated, balance piston, T-162A cavity, 0-12 gpm, [20-25 ft-lb] 18 Anchor LV2BS#24-2T-MH 2 Ball Valve, 2-Way, -24 SAE, 1000 PSI WOG, Stainless Steel 19 Thermal Transfer EKS-1024-F-R 1 Heat Exchanger Shell & Tube Four-Pass -24 SAE Oil Ports 3/4" NPT Water Ports Bypass Valve19 Thermal Transfer EKS 1024 F R 1 Heat Exchanger, Shell & Tube, Four Pass, 24 SAE Oil Ports, 3/4 NPT Water Ports, Bypass Valve

20.1 AKG WV-3/4 1 Water Regulating Valve, 3/4 inch NPT, in/out, 75 to 150 F, max flow 40 gpm

20.2 AKG BW-3/4 1 Bulbwell for all AKG regulating valves

21 Magnaloy RES-11333 1 Custom Reservoir, 110 Gallons, Carbon Steel 22 P k 934330T 1 5" Di bl B th T iC t S i22 Parker 934330T 1 5" Disposable Breather, TriCeptor Series 23 LDI G615-10-A-1 1 Sight Level Gauge w/ Thermometer, 10", Front Mount, Aluminum 24 Vescor SS-51 2 Suction Strainer, 2 NPT, 50 gpm 25 Lenz 49-5-100 1 Suction Strainer, 3/4 NPT, 8 gpm

26.1 Sun Hydraulics AEJ 1 Line Body, Relief Valve, Through Ported w/ Gauge Port, -8 SAE, T-162A Cavity, Aluminum

26.2 Sun Hydraulics RPCC-LAN 1 Relief Valve, 75-3000 psi, Pilot Operated, balance piston, T-162A cavity, 0-12 gpm, [20-25 ft-lb] 27 Anchor LV2BS#8-2T 1 Ball Valve, 2-Way, -8 SAE, 1000 PSI WOG, Stainless Steel 28 Parker 15CN210QEBM2GS124 1 Filter, In-line, -12 SAE, 10 Micron, Visual Indicator, 800 PSI Max28 Parker 15CN210QEBM2GS124 1 Filter, In line, 12 SAE, 10 Micron, Visual Indicator, 800 PSI Max 29 Parker C820S 1 Check Valve, -8 SAE, 5000 PSI Max, 5 PSI Cracking 30 Parker BV4H08S4SS1NA 1 Ball Valve, 4-Way, #8 SAE, Steel, 6000 PSI, X-Bore 90 Deg., Zero Overlap, Nitrile, Locking Handle

6-16-1

BOM: HydraulicBOM: Hydraulic

Item Manufacturer Part Number Quantity Description 31 Anchor LV2BN3/4-2T 2 Ball Valve, 2-Way, 3/4"NPT SAE, 1000 PSI WOG, Stainless Steel 32 Omega PSW-114 4 Pressure Switch, 15-500 psi range, 2-8 psi deadband, 2500 psi max, 1/4" female NPT port, NEMA 4X, SPDT 15A, 1/2" conduit connectiong p g p p p 33 Wika 4282896 1 Pressure Gauge, 0-30 PSI, Stainless Steel, 1/4" NPT w/ Front Flange, 2.5", Series 233.55 34 Wika 4282926 1 Pressure Gauge, 0-160 PSI, Stainless Steel, 1/4" NPT w/ Front Flange, 2.5", Series 233.55 35 Wika 4282969 2 Pressure Gauge, 0-600 PSI, Stainless Steel, 1/4" NPT w/ Front Flange, 2.5", Series 233.55 36 Wika 4282985 1 Pressure Gauge 0-1000 PSI Stainless Steel 1/4" NPT w/ Front Flange 2 5" Series 233 5536 Wika 4282985 1 Pressure Gauge, 0 1000 PSI, Stainless Steel, 1/4 NPT w/ Front Flange, 2.5 , Series 233.55 37 Generant 3000-4-P 9 Gauge Isolator Valve, In-Line, 1/4" NPTF Female x 1/4" NPTF Female, 3000 PSI Max., Panel Mount 38 Stauff SKK20-7/16 UNF VE C6F 9 Test Coupling, -4 SAE Male x M16 Coupling, Viton o-ring, Steel 39 Inserta ICFT-A-6120-V03 2 Check Valve, Flange Type, -20 C61, 3 PSI Cracking Pressure, 80 GPM Nominal Flow Rate 40 H dl d H800A 050 1 Fl M t 20 SAE 5 50 GPM Al i 3500 PSI40 Hedland H800A-050 1 Flow Meter, -20 SAE, 5-50 GPM, Aluminum, 3500 PSI 41 Anchor LV2BS#20-2T-MH 1 Ball Valve, 2-Way, -20 SAE, 1000 PSI WOG, Stainless Steel 42 Check All U3JCSBN40.0PH 1 Check Valve, 1-1/2" NPT Female, 1500 psi, 40 psi cracking pressure, Carbon Steel Body, 316SS Spring 43 Check All U3JCSBN20.0PH 1 Check Valve, 1-1/2" NPT Female, 1500 psi, 20 psi cracking pressure, Carbon Steel Body, 316SS Spring 44 Anchor 835-40 1 SAE Half Coupling, -40 SAE 45 BoatZincs E00 1 Zinc Plug, 1/8" NPT Male 46 DMIC BSE07HB07S11 2 Thread to Barb elbow adapter, 0.75" hose barb to -12 SAE 47 DMIC BSE20HB20S-11 2 Thread to Barb elbow adapter, 2.0" hose barb to -32 SAE47 DMIC BSE20HB20S 11 2 Thread to Barb elbow adapter, 2.0 hose barb to 32 SAE 48 DMIC FSL-1250-SK 2 Split flange Kit, 1-1/4", code 61 49 DMIC FSL-2000-SK 2 Split flange Kit, 2", code 61 50 DMIC HBS-20HB-20SM-11 2 Split Head to Barb inline adapter, 2.0" SAE to hose barb 51 Main 1219 12 12 1 NPT half coupling 3/4"51 Main 1219-12-12 1 NPT half coupling, 3/4 52 Main 1219-16-16 1 NPT half coupling, 1" 53 Main 1220-12-12 1 SAE half coupling, -12 54 Main 1220-24-24 2 SAE half coupling, -24 55 Main 1266-04-04 9 SAE Full Coupling, -04 SAE x -04 SAE, Steel 56 Main 1266-08-08 3 SAE Full Coupling, -08 SAE x -08 SAE, Steel 57 Main 1266-20-20 1 SAE Full Coupling, -20 SAE x -20 SAE, Steel 58 Main 1267-08-08 1 SAE x NPT Coupling, -8 SAE x 1/2" nptp g, p 59 Main 1267-12-12 3 SAE x NPT Coupling, -12 SAE x 3/4" npt 60 Main 1267-16-16 2 SAE Coupling, -16 SAE x 1" npt 61 Main 1267-24-24 1 SAE Coupling, -24 SAE x 1-1/2" npt 62 Main 1267-32-32 2 SAE Coupling -32 SAE x 2" npt62 Main 1267-32-32 2 SAE Coupling, -32 SAE x 2 npt 63 Main 3303-20-20 2 -04 SAE Gauge Port Adapter, -20 C61 O-ring x -20 C61 Flat Face, Steel 64 Marmon Keystone TH0.375x0.049 6 Hydraulics Tubing, Steel, 0.375"OD w/ 0.049" Wall, 20' stick min 65 Marmon Keystone TH0.5x0.065 14 Hydraulics Tubing, Steel, 0.5"OD w/ 0.065" Wall, 20' stick min 66 M K t TH0 75 0 065 7 H d li T bi St l 0 75"OD / 0 065" W ll 20' ti k i66 Marmon Keystone TH0.75x0.065 7 Hydraulics Tubing, Steel, 0.75"OD w/ 0.065" Wall, 20' stick min 67 Marmon Keystone TH1.0x0.095 4 Hydraulics Tubing, Steel, 1"OD w/ 0.095" Wall, 20' stick min 68 Marmon Keystone TH1.5x0.120 6 Hydraulics Tubing, Steel, 1.5"OD w/ 0.120" Wall, 20' stick min 69 MMC 2216T12 2 Multiline Plastic Clamp for 3/16" Outside Diameter, 10 Slot 70 MMC 3015T22 1 Vibration-Damping Clamp for Pressurized Lines Sngl Line, Weld-Mount, Zinc-Pltd STL, 3/8" OD, 3/8" Tube 71 MMC 3015T23 2 ibration-Damping Clamp for Pressurized Lines Sngl Line, Weld-Mount, Zinc-Pltd STL, 1/2" OD, 1/2" Tube 72 MMC 3015T29 2 Vibration-Damping Clamp for Pressurized Lines Sngl Line, Weld-Mnt, Zinc-Plated, 1-1/2" OD, 1-1/2" Tube 73 MMC 3015T315 1 Vibration-Damping Clamp for Pressurized Lines Sngl Line Weld-Mount Zinc-Pltd STL 2-3/8" OD 2" Pipe73 MMC 3015T315 1 Vibration Damping Clamp for Pressurized Lines Sngl Line, Weld Mount, Zinc Pltd STL, 2 3/8 OD, 2 Pipe 74 MMC 3252T3 1 Vibration-Damping Clamp for Pressurized Lines Double Line, Weld-Mnt, Zinc-Pltd STL, 1/2" OD, 1/2" Tube 75 MMC 3252T5 1 Vibration-Damping Clamp for Pressurized Lines Double Line, Weld-Mnt, Zinc-Pltd STL, 3/4" OD, 3/4" Tube

6-26-2

BOM: HydraulicBOM: Hydraulic

Item Manufacturer Part Number Quantity Description 76 MMC 4457K32 1 Standard Wall Black Welded Steel Pipe 1/2 Pipe Size X 36" Length, Threaded Ends 77 MMC 4457K52 1 Standard Wall Black Welded Steel Pipe 1 Pipe Size X 36" Length, Threaded Endsp p g 78 MMC 4457K72 1 Standard Wall Black Welded Steel Pipe 1-1/2 Pipe Size X 36" Length, Threaded Ends 79 MMC 44605K241 1 Steel Hex Bushing, 1/4 Male X 1/8 Female 80 MMC 44615K415 4 Standard-Wall Blk Steel Threaded Pipe Nipple 3/4" Pipe X 1-3/8" Length, Fully Threaded, Sch 40 81 MMC 44615K419 2 Standard-Wall Blk Steel Threaded Pipe Nipple 2 Pipe Size X 2" Length Fully Threaded81 MMC 44615K419 2 Standard Wall Blk Steel Threaded Pipe Nipple 2 Pipe Size X 2 Length, Fully Threaded 82 MMC 5727K43 3 Marine Coolant and Fuel Hose 3/4" ID, 1-1/8" OD, 58 PSI 83 MMC 5727K53 7 Marine Coolant and Fuel Hose 2" ID, 2-3/8" OD, 35 PSI 84 Parker 1/4 FF-S 4 Pipe Nipple, 1/4" NPT Male x 1/4" NPT Male, Steel 85 P k 1/4 FG S 1 Pi E d / Ad t 1/4" M l NPT 1/4" F l NPT St l85 Parker 1/4 FG-S 1 Pipe Expander / Adapter, 1/4" Male NPT x 1/4" Female NPT, Steel 86 Parker 10-8 F5OG5-S 1 Straight Thread Reducer, O-Ring Boss, -10 SAE Male x -8 SAE Female 87 Parker 11543-20-20 2 Hose crimp end, series 43, 1 1/4" hose, -20 C61 flange head straight 88 Parker 12 BL-S 4 Tube nut, -12 Seal-lok, steel 89 Parker 12 C5OLO-S 2 Straight Thread Connector, -12 Seal-lok Male to -12 SAE Male, Elbow 90 Parker 12 CLO-S 1 Seal-lok tube to Male NPT Elbow, 3/4" tube x 3/4" NPT, steel 91 Parker 12 FLO-S 1 Seal-lok tube to Male NPT, 3/4" tube x 3/4" NPT 92 Parker 12 P5ON-S 1 Hex head plug, extended, -12 SAE92 Parker 12 P5ON S 1 Hex head plug, extended, 12 SAE 93 Parker 12 TPL-S 4 Parflange sleeve, -12 Seal-lok 94 Parker 12-6 F5OG5-S 4 Straight Thread Reducer, O-Ring Boss, -12 SAE Male x -6 SAE Female, Steel 95 Parker 12-8 F5OG5-S 2 Straight Thread Reducer, O-Ring Boss, -12 SAE Male x -8 SAE Female, Steel 96 Parker 16 BL S 2 Tube nut 16 Seal lok steel96 Parker 16 BL-S 2 Tube nut, -16 Seal-lok, steel 97 Parker 16 C5OLO-S 1 Straight Thread Connector, -16 Seal-lok Male to -16 SAE Male, Elbow 98 Parker 16 F5OLO-S 1 Straight Thread Connector, -16 Seal-lok Male to -16 SAE Male 99 Parker 16 P5ON-S 1 Hex head plug, extended, -16 SAE, steel 100 Parker 16 TPL-S 2 Parflange sleeve, -16 Seal-lok, steel 101 Parker 1J743-24-20 2 Hose crimp end, series 43, 1 1/4" hose, -24 ORFS female swivel 45 elbow 102 Parker 20 F5OHAO-S 3 Straight Thread Union, O-Ring Boss, -20 SAE, Steel 103 Parker 24 AOEL6-S 2 Straight Thread Elbow, -24 SAE Male x -24 ORFS Female, Steelg , , 104 Parker 24 BL-S 6 Tube nut, -20 Seal-lok, steel 105 Parker 24 CLO-S 1 #24 Male O-ring Face Seal x 1 1/2" Male NPT Fitting - 90 Degree Elbow 106 Parker 24 F5OHAO-S 1 Straight Thread Union, O-Ring Boss, -24 SAE 107 Parker 24 F5OLO-S 3 Straight Thread Connector -24 Seal-lok Male to -24 SAE Male stainless steel107 Parker 24 F5OLO-S 3 Straight Thread Connector, -24 Seal-lok Male to -24 SAE Male, stainless steel 108 Parker 24 FLO-S 1 Seal-lok tube to Male NPT, 1-1/2" tube x 1-1/2" NPT 109 Parker 24 JLO-S 1 Seal-lok tube tee, 1.5" tube, Steel 110 Parker 24 P5ON-S 2 Hex head plug, extended, -24 SAE, steel 111 P k 24 R5OLO S 1 St i ht Th d C t 24 S l l k M l t 24 SAE M l R T111 Parker 24 R5OLO-S 1 Straight Thread Connector, -24 Seal-lok Male to -24 SAE Male, Run Tee 112 Parker 24 TPL-S 6 Parflange sleeve, -24 Seal-lok, steel 113 Parker 24-1 1/2 F5OF-S 2 Male Pipe Adapter, -24 SAE x 1 1/2" NPT Male, Steel 114 Parker 24-20 F5OG5-S 1 Straight Thread Reducer, O-Ring Boss, -24 SAE Male x -20 SAE Female, Steel 115 Parker 4 C5OX-S 5 Straight Thread Elbow, -4 JIC 37˚ flare Male to -4 SAE Male 116 Parker 4 R5OX-S 8 Straight Thread Run Tee, -4 SAE Male x -4 JIC Male 117 Parker 4 R6X-S 2 Swivel Nut Run Tee, -4 JIC Female x -4 JIC Female 118 Parker 4-4 CTX-S 14 Straight Thread Elbow -4 JIC 37˚ flare Male to 1/4" NTF Male118 Parker 4 4 CTX S 14 Straight Thread Elbow, 4 JIC 37 flare Male to 1/4 NTF Male 119 Parker 4-4 FTX-S 2 Straight Thread Connector, 1/4" JIC 37˚ flare Male to 1/4" NPT Male 120 Parker 4-4 GTX-S 5 Straight Thread Connector, 1/4" JIC 37˚ flare Male to 1/4" NPT Female

6-36-3

BOM: HydraulicBOM: Hydraulic

Item Manufacturer Part Number Quantity Description 121 Parker 451TC-20 5 Hydraulic pressure hose, 100R17, series 43, tough cover, 1 1/4" , 3,000psi 122 Parker 6 BL-S 8 Tube nut, -6 Seal-lok, steel 123 Parker 6 C5OLO-S 2 Straight Thread Connector, -6 Seal-lok Male to -6 SAE Male, Elbow 124 Parker 6 F5OHAO-S 4 Straight Thread Union, O-Ring Boss, -6 SAE, Steel 125 Parker 6 F5OLO-S 3 Straight Thread Connector, -6 Seal-lok Male to -6 SAE Male 126 Parker 6 S5OLO-S 1 Straight Thread Connector -6 Seal-lok Male to -6 SAE Male Branch Tee Steel126 Parker 6 S5OLO S 1 Straight Thread Connector, 6 Seal lok Male to 6 SAE Male, Branch Tee, Steel 127 Parker 6 TPL-S 8 Parflange sleeve, -6 Seal-lok, steel 128 Parker 6 V5OLO-S 1 Straight Thread Connector, -6 Seal-lok Male to -6 SAE Male, 45deg Elbow 129 Parker 8 BL-S 12 Tube nut, -8 Seal-lok, steel 130 P k 8 C5OLO S 7 St i ht Th d C t 8 S l l k M l t 8 SAE M l Elb St l130 Parker 8 C5OLO-S 7 Straight Thread Connector, -8 Seal-lok Male to -8 SAE Male, Elbow, Steel 131 Parker 8 F5OHAO-S 3 Straight Thread Union, O-Ring Boss, -8 SAE, Steel 132 Parker 8 F5OLO-S 2 Straight Thread Connector, -8 Seal-lok Male to -8 SAE Male 133 Parker 8 F65OL-S 2 Straight Thread Swivel Connector, -08 SAE Male x -08 ORFS Female 134 Parker 8 HP5ON-S 1 Flush Plug, O-Ring Boss, -8 SAE, Steel 135 Parker 8 JLO-S 1 Seal-lok tube tee, 1/2" tube 136 Parker 8 TPL-S 12 Parflange sleeve, -8 Seal-lok 137 Parker 8-6 C5OLO-S 2 Straight Thread Connector, -8 Seal-lok Male to -6 SAE Male, Elbow, Steel137 Parker 8 6 C5OLO S 2 Straight Thread Connector, 8 Seal lok Male to 6 SAE Male, Elbow, Steel 138 Stauff SMS-U-1/4-1250MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 1250mm 139 Stauff SMS-U-1/4-1560MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 1560mm 140 Stauff SMS-U-1/4-1650MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 1650mm 141 Stauff SMS U 1/4 1680MM B 1 Test Hose 04 JIC Female x 04 JIC Female 1680mm141 Stauff SMS-U-1/4-1680MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 1680mm 142 Stauff SMS-U-1/4-230MM-B 13 Test Hose, -04 JIC Female x -04 JIC Female, 230mm 143 Stauff SMS-U-1/4-305MM-B 2 Test Hose, -04 JIC Female x -04 JIC Female, 305mm 144 Stauff SMS-U-1/4-370MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 370mm 145 Stauff SMS-U-1/4-560MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 560mm 146 Stauff SMS-U-1/4-920MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 920mm 147 Vescor 1045 1 SAE Straight Thread Tee, T1: -24, T2: -24, T3: -24, Steel 148 MMC 9565K55 4 Square Finishing Plug for Tube Ribbed, Fits 1-1/2" Tube OD, 1.2812"-1.3438" Tube IDq g g , , 6-46-4

7 ELECTRICAL BILL OF MATERIALS

BOM: ElectricalBOM: Electrical

Item Manufacturer Part Number Quantity Description 1 Eaton G3P-080 1 MCCB, 80A 3P, 480VAC, G-FRAME

1.1 Allen Bradley 140U-G-RVM12B 1 Rotary, Variable-Depth Operating Mechanism, 12" rod, Black, NEMA 4X 2 Alltech 38073 1 High-Amp Distribution Block 3 Circuits, 175 Amps, 1 Input/6 Output Connections 3 Fuji SC-E2-110VAC 2 CONTACTOR 40A, 110-120VAC COIL, 54mm

3.1 Fuji TK-E2-3600 2 THERMAL OVERLOAD RELAY 24-36A 54MM

3 2 Fuji SZ-Z32 2 SURG SUPP 100-250 AC/DC E1-E4 VAR3.2 Fuji SZ Z32 2 SURG SUPP 100 250 AC/DC E1 E4 VAR

3.3 Fuji SZ-ERW2A 1 REV KIT LINE SIDE FOR SC-E1 TO SC-E2S

4 Fuji SC-E02-110VAC 1 Fuji IEC 9A contactor, non-reversing, 3-pole, 45 mm frame width, 24 VDC coil

4.1 Fuji TK-E02-220 1 Thermal overload relay, 53 mm frame width, FLA range 1.4 to 2.2 amps. May only be used with Fuji SC-E02, SC-E03, SC-E04, SC-E05 43 mm wide contactorscontactors.

4.2 Fuji SZ-Z2 1 SURG SUPP 100-250 AC/DC E02-E05 VAR

5 Eaton WMZT3C05 1 CIRCUIT BREAKER, 3P, 5A, C CURVE, DIN RAIL MOUNT 6 Allen Bradley 2080-LC10-12AWA 1 Micro810 Controller, 8IN 120/240VAC, 4RLY, AC PWR 7 HPS PH100MQMJ 1 TRANSFORMER CONTROL 100VA 480x240VAC TO 240x120VAC

7.1 HPS FG2 1 COVER UNFUSED ALL 75VA & 100VA MLI & MGJ 50VA PRIMARY OR SECONDARY SIDE

7.2 HPS PFK1 1 FUSE KIT MQMJ & PG SERIES 50-100VA PRIMARY SIDE

7.3 HPS FGF2 1 COVER FUSED ALL 75VA & 100VA MLI & MGJ 50VA PRIMARY OR SECONDARY SIDE3 S 8 Bussman CHCC1D-1 1 FUSE HOLDER, 12/PKG, CC CLASS, 1 POLE, DIN MT, NON-IND, 30A 9 MMC 9378K25 4 Natural Rubber Vibration Damping Sandwich Mnt Male/Female, 8-32 Thread, 1/2" H, 5/8" W

10 Eaton HT8JEH1D 2 OPER SEL 30mm METAL LEVER MNTND 3-POS OPER ONLY 11 Eaton HT8AAH 2 PB OPER 30mm METAL BLK FLUSH MOM OPER HEAD W/O CONTACT BLOCK11 Eaton HT8AAH 2 PB OPER 30mm METAL BLK FLUSH MOM OPER HEAD W/O CONTACT BLOCK 12 Eaton HT8JDH3A 1 OPER SEL 30mm METAL LEVER MNTND 2-POS OPER ONLY 13 Eaton HT8A 11 CONTACT BLOCK N.O. FOR HT8 SERIES 14 Eaton HT8CBR 1 MUSH PB 30mm METAL RED PUSH-PULL 40mm HEAD W/O CONTACT BLOCK

HT8B CONTACT BLOCK N C FOR HT8 SERIES14.1 Eaton HT8B 1 CONTACT BLOCK N.C. FOR HT8 SERIES

14.2 Eaton HT8RP79 1 LEGEND PLATE 30mm ROUND E-STOP PLASTIC YEL W/RED LETTERING 15 Hammond 1418JD7 1 N12 Lg JIC Encl w/panel - 20 x 20 x 7 - Steel/Gray 16 Eaton HT8HFGV7 3 IND LIGHT 30mm METAL GRN 120V FULL VOLTAGE INC-ILLUM

7-17-1

8 HYDRAULIC DATASHEETS

Product Information Packet

CEM4103T

25HP,1770RPM,3PH,60HZ,284TC,1046M,TEFC

Copyright © All product information within this document is subject to Baldor Electric Company copyright © protection, unless otherwise noted.

Hydraulic Power Unit - Item #01 - CEM4103THydraulic Power Unit - Item #01 - CEM4103T

8-18-1

Product Information Packet: CEM4103T - 25HP,1770RPM,3PH,60HZ,284TC,1046M,TEFC

Part Detail Revision: T Status: PRD/A Change #: Proprietary: No

Type: AC Prod. Type: 1046M Elec. Spec: 10WGX209 CD Diagram:

Enclosure: TEFC Mfg Plant: Mech. Spec: 10C152 Layout:

Frame: 284TC Mounting: F1 Poles: 04 Created Date:

Base: RG Rotation: R Insulation: F Eff. Date: 09-26-2011

Leads: 9#10 Literature: Elec. Diagram: Replaced By:

Nameplate NP2138L

CAT.NO. CEM4103T P/N ENCLOSURE TEFC

SPEC. 10C152X209G1 CC 010A FRAME 284TC S/N

HP 25 CLASS F HZ 60

RPM 1770 PH 3 DES B

VOLT 230/460 KVA-CODE G ODE BRG 6309 DE BRG 6311

AMP 60/30 USABLE AT 208V 63.3

RATING 40C AMB-CONT GREASE POLYREX EM

NEMA-NOM-EFF 93.6 PF 84 SER.F. 1.15

HTR-VOLTS HTR-AMPS MAX. SPACE HEATER TEMP.

8-28-2

Parts List Part Number Description Quantity

SA045722 SA 10C152X209G1 1.000 EA

RA041085 RA 10C152X209G1 1.000 EA

S/P107-000-004 SUPER-E(284 FR. & UP)-CL PLANT,POLYREX E 1.000 EA

10CB3000SP STD KO BOX MODEL 310,312,314 MTRS W/2.00 1.000 EA

12GS1000SP GASKET 1.000 EA

10XN3118K12 5/16-18 X .75 GRADE 5, ZINC PLATED 4.000 EA

HW1001A31 LOCKWASHER 5/16, ZINC PLT.591 OD, .319 I 4.000 EA

WD1000B16 KPA-4C BURNDY TERMINAL 1.000 EA

51XF2520A08 SCREW, HEX SER SLT HD, ZN 1/4-20 X .50 L 1.000 EA

10EP1106A01 FR ENDPLATE, MACH 1.000 EA

HA4051A00 PLASTIC CAP FOR GREASE FITTING 1.000 EA

10XN3816K32 BOLT, 3/8-16X2 HH YZ(5) 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

HW5100A11 W3917-042 WVY WSHR (WB) 1.000 EA

10XN2520K36 1/4-20 X 2.25" HX HD SCRWGRADE 5, ZINC P 2.000 EA

HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 2.000 EA

10XN3118K40 5/16-18 X 2.50" HEX HD, GRADE 5 4.000 EA

HW1001A31 LOCKWASHER 5/16, ZINC PLT.591 OD, .319 I 4.000 EA

10EP1305A01 PU ENDPLATE, MACH 1.000 EA

HA4051A00 PLASTIC CAP FOR GREASE FITTING 1.000 EA

10XN3816K28 3/8-16 X 1.75 HEX HD CAP SCREW, GRADE 5 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

10FH4000 310 FAN HOUSING STAMPED 1.000 EA

10XN2520K08 1/4-20 X .50 GRADE #5, STL, ZINC PLATE 4.000 EA

8-38-3

Parts List (continued) Part Number Description Quantity

HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 4.000 EA

10CB3500SP CONDUIT BOX LID, CAST 1.000 EA

10GS1000SP GASKET, CONDUIT BOX LID 1.000 EA

51XW2520A12 .25-20 X .75, TAPTITE II, HEX WSHR SLTD 4.000 EA

HW4600B40 V-RING SLINGER 2.000 X 2.680 X 0.280 1.000 EA

HW2501H28 KEY, 1/2 SQ X 3.250 1.000 EA

LB1115 LABEL,LIFTING DEVICE 1.000 EA

HW4500A21 1618BALEMITE FITTING 825 UNIVERSAL 1.000 EA

HA4017A01 1/8 X 4 GREASE EXT (F/S) 1.000 EA

HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA

HA4001A01SP DRAIN PLUG, PLASTIC (MICRO PLAS) 1.000 EA

MJ1000A75 GREASE, POLYREX EM EXXON 0.130 LB

HW4500A03 GREASE FITTING, .125 NPT 1610(ALEMITE) 8 1.000 EA

HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA

HA4001A01SP DRAIN PLUG, PLASTIC (MICRO PLAS) 1.000 EA

09FN3001C02 EXTERNAL FAN, PLASTIC 1.000 EA

HW2500A25 WOODRUFF KEY USA #1008 #BLOW CARBON STEE 1.000 EA

51XB1214A20 12-14X1.25 HXWSSLD SERTYB 1.000 EA

LB5040 INSTRUCTION TAG, AC & DC 1.000 EA

LB1125C02 SUPER-E (STOCK CTN LABEL SUPER-E WITH FL 4.000 EA

LB1357 ENERGY GUIDE LABEL (BOX LABEL) 1.000 SH

MG1000Y03 WILKO 689.710 GOLD PAINT SUPER E 0.070 GA

85XU0407A04 #4-7 X 1/4 DRIVE PIN 4.000 EA

LC0005E02 SPL CONN.DIA./WARN.LABEL(LC0005/LB1119) 1.000 EA

8-48-4

Parts List (continued) Part Number Description Quantity

NP2138L LARGE NP BALDOR SUPER-E LASER BLANK 1.000 EA

10PA1000 PACKAGING GROUP COMBINED PRINT PK1023A06 1.000 EA

8-58-5

Performance Data at 460V, 60Hz, 25.0HP (Typical performance - Not guaranteed values) General Characteristics

Full Load Torque: 74.2 LB-FT Start Configuration: DOL

No-Load Current: 11.3 Amps Break-Down Torque: 235.0 LB-FT

Line-line Res. @ 25°C.: 0.307 Ohms A Ph / 0.0 Ohms B Ph Pull-Up Torque: 98.1 LB-FT

Temp. Rise @ Rated Load: 52 C Locked-Rotor Torque: 123.0 LB-FT

Temp. Rise @ S.F. Load: 63 C Starting Current: 186.0 Amps

Load Characteristics

% of Rated Load 25 50 75 100 125 150 S.F.

Power Factor: 50.0 73.0 81.0 85.0 86.0 85.0 86.0

Efficiency: 88.7 92.3 93.5 93.6 93.1 92.0 93.3

Speed: 1793.0 1785.0 1779.0 1771.0 1763.0 1755.0 1766.0

Line Amperes: 13.3 17.6 23.3 29.6 36.5 44.2 33.7

8-68-6

Performance Graph at 460V, 60Hz, 25.0HP Typical performance - Not guaranteed values

8-78-7

8-88-8

8-98-9

YO URSOURCE FORHIGH Q UALITY HYDRAULIC VANE PRODUCTS2 1

HIGH PERFORMANCE INDUSTRIALSINGLE INTRA-VANE PUM P

High Volumetric Efficiency Maximum 3000 psi Operating Pressure Twelve Vane Design for Quiet Operation Hydraulically Balanced for Extended Life Versatile Compact

Single Pump Ordering Specifications

35 V 38 11 R

MODEL 25V/35V/45V

INDUSTRIAL SERIES RING SIZE

SHAFT 1 KEYED

11-SPLINE

86-KEYED (HEAVY DUTY)

(OTHER SHAFT AVAILABLE)

ROTATION

R - C.W.

L - C.C.W.

Values based on using anti-wear type petroleum oil 150 SUS at 100° F and 0 psi inlet pressure.

HPU Item #02 Hydraulic Power Unit - Item #02 - 35V351RHydraulic Power Unit - Item #02 - 35V351R

8-108-10

2 2

M OBILE & INDUSTRIALSINGLE PUM PINSTALLATIO N DIMENSIONS

HPU Item #02

8-118-11

YO URSOURCE FORHIGH Q UALITY HYDRAULIC VANE PRODUCTS2 3

Dimension Chart

Shafts Description & Codes

3520 3525 4520 2525 4535

A 10.79 11.30 11.97 13.80 13.90

9.84

20 Series 25 Series 30 Series 35 Series 45 Series

A 6.12 6.38 6.96 7.28 8.50

B 5.22 4.75 4.85 4.94 6.02

C 2.50 1.50 1.50 1.50 1.69

D 4" 4" 4" 5" 5"

E 4.62 4.62 5.51 6.36

F 3.00 3.00 3.00 3.25 3.69

G .375 .375 .375 .375 .500

H .56 .56 .56 .688 .688

I 5.75 5.75 5.75 7.125 7.125

J .875 13th

1.75 EXT

.875 13th

1.75 EXT

.875 13th

1.75 EXT

1.25 14th

2.31 EXT

1.25 14th

2.44 EXT

K .875

EXT 2.13

.875

EXT 2.31

.875

EXT 2.31

1.25

EXT 2.88

1.25

EXT 2.44

L KEY .187 KEY .187 KEY .187 KEY .3125 KEY .3125

Inlet 1- 1- 1-

Outlet 1-1/4 FL 1-1/4 FL 1-1/2 FL

Weight 32 lbs 32 lbs 36 lbs 50 lbs 75 lbs

Pump Style Code Description Major Dia. Ext.

20V / VQ

1 3/16 Square Keyed 0.875 2.310

151 13T 16/32 Splined 0.875 1.750

25V / VQ

1 13/16 Square Keyed 0.875 2.312

3 #15 Woodruff Key 0.875 2.440

30 V / VQ

11 13T 16/32 Splined 0.875 1.750

25 14T 12/24 Splined 1.250 1.750

127 14T 12/24 Splined 1.250 2.310

35V / VQ

1 5/16 Square Keyed 1.250 2.880

11 14T 12/24 Splined 1.250 2.310

19 14T 12/24 X-Long Splined 1.250 3.050

86 5/16 Heavy-Duty Square Keyed 1.375 3.380

1 15/16 Square Keyed 1.250 2.440

11 14T 12/24 Splined 1.248 2.440

19 14T 12/24 X-Long Splined 1.248 3.060

86 3/8 Heavy-Duty Square Keyed 1.500 3.440

45V / VQ

M OBILE & INDUSTRIALSINGLE PUM PINSTALLATIO N DIMENSIONS

HPU Item #02

8-128-12

2 4

INDUSTRIALSINGLE VANE PUMP SERVICE PARTS INFORMATIO N

INCLUDE IN SEAL KIT

** INCLUDED IN CARTRIDGE KIT

INCLUDE IN SEAL KIT

** INCLUDED IN CARTRIDGE KIT

20V

25V/35V/45V

HPU Item #02

8-138-13 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com

Horizontal Pump/Motor Mounts

MOTOR END DATA

AJ BF BD AK

7.2

9.0

.00

.00

/3 .00

.00

/3 .00

.50

/3

/3 .00

.50

9.0 8.5

RADIAL CLEARANCE “Z” = 5.00

RADIAL CLEARANCE “Z” = 6.40

RADIAL CLEARANCE “Z” = 7.74

RADIAL CLEARANCE “Z” = 10.75

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

PUMP FLANGE PUMP END DATA 6.88 LENGTH 7.50 LENGTH 8.69 LENGTH

SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M182682B 6.06 6.81 M182702B 6.25 7.00

SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M182682C 6.06 6.81 M182702C 6.25 7.00

100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M18268100M 6.06 6.81 M18270100M 6.25 7.00

125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M18268125M 6.06 6.81 M18270125M 6.25 7.00

PUMP FLANGE PUMP END DATA 6.81 LENGTH 7.00 LENGTH

PUMP FLANGE PUMP END DATA 7.62 LENGTH 8.75 LENGTH

PUMP FLANGE PUMP END DATA 8.88 LENGTH

TABLE 9 - NEMA Frames 284TC/TSC - 286TC/TSC, 284UC/286UC

TABLE 10 - NEMA Frames 324TC/TSC - 405TC/TSC, 324UC/USC - 405UC/USC

TABLE 11 - NEMA Frames 444TC/TSC - 449TC/TSC, 444UC/USC - 445UC/USC

MOTOR END DATA

AJ BF BD AK

MOTOR END DATA

AJ BF BD AK

MOTOR END DATA

AJ BF BD AK

SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-63 M284682A 6.00 6.88 M284752A 6.62 7.50 M284862A 7.81 8.69

SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M284682B 6.00 6.88 M284752B 6.62 7.50 M284862B 7.81 8.69

SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M284682C 6.00 6.88 M284752C 6.62 7.50 M284862C 7.81 8.69

80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M2846880M 6.00 6.88 M2847580M 6.62 7.50 M2848680M 7.81 8.69

80 S4 4 Bolt 80.01mm 100mm 5/16-18 M2846880MS 6.00 6.88 M2847580MS 6.62 7.50 M2848680MS 7.81 8.69

100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M28468100M 6.00 6.88 M28475100M 6.62 7.50 M28486100M 7.81 8.69

125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M28468125M 6.00 6.88 M28475125M 6.62 7.50 M28486125M 7.81 8.69

SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M324762B 6.75 7.62 M324872B 7.88 8.75

SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M324762C 6.75 7.62 M324872C 7.88 8.75

SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 M324762D 6.75 7.62 M324872D 7.88 8.75

100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M32476100M 6.75 7.62 M32487100M 7.88 8.75

125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M32476125M 6.75 7.62 M32487125M 7.88 8.75

160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 M32476160M 6.75 7.62 M32487160M 7.88 8.75

180 B4 4 Bolt 180.01mm 224mm 5/8-11 M32476180M 6.75 7.62 M32487180M 7.88 8.75

SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M444882C 7.12 8.88

SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 M444882D 7.12 8.88

SAE E 2 Bolt 6.501 12.50 1-8 M444882E 7.12 8.88

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M MOUNT NO. CL M

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M

Hydraulic Power Unit - Item #03.1 - M284862CHydraulic Power Unit - Item #03.1 - M284862C

8-148-14

944 Call your local Applied® service center to order at 1-866-351-3464 or visit us online at Applied.com

Hydraulic Products

Flexible Coupling Round Bore Hub

Coupling Size Bore X Key

(in) Order No. Mfr. No. Net Price

1/2 X 1/8 MA4400019 M10001604 $14.44

9/16 X 1/8 MA4400021 M10001804 14.44

5/8 X 5/32 MA9781550 M10002005 14.44

5/8 X 3/16 MA9621528 M10002006 14.44

3/4 X 3/16 MA2540314 M10002406 14.44

7/8 X 3/16 MA2571277 M10002806 14.44

7/8 X 1/4 MA4400029 M10002808 14.44

1 X 1/4 MA1610992 M10010008 14.44

1 1/8 X 1/4 MA8209497 M10010408 14.44

1/2 X 1/8 MA2518115 M20001604 16.97

5/8 X 5/32 MA5386637 M20002005 16.97

5/8 X 3/16 MA1184805 M20002006 16.97

3/4 X 1/8 MA1193033 M20002404 16.97

3/4 X 3/16 MA5190003 M20002406 16.97

7/8 X 3/16 MA7167691 M20002806 16.97

7/8 X 1/4 MA5542560 M20002808 16.97

1 X 1/4 MA7490210 M20010008 16.97

1 1/8 X 1/4 MA2518117 M20010408 16.97

1 1/4 X 1/4 MA5240084 M20010808 16.97

1 1/4 X 5/16 MA4400059 M20010810 16.97

1 3/8 X 5/16 MA2511102 M20011210 16.97

Select coupler model and Insert by your needed horsepower and RPM requirements, then select shaft diameter and & keyway size needed from the coupling selection chart.

Material: Magnesium Titanium

Flexible Coupling Insert

Select coupler size and insert by your needed horsepower and rpm requirements, then select shaft diameter and keyway size needed from the table below. Order insert and coupling halves separately.

Magnaloy is the original lightweight, heavy-duty, flexible drive coupling.

Lightweight magnesium construction makes Magnaloy couplings 76% lighter than cast iron and 36% lighter than aluminum units.

Material Color Temperature Range Neoprene Black -30 °F to 250 °F Urethane Yellow -30 °F to 150 °F

Hytrel Blue-green -65 °F to 300 °F

Coupling Size

Max. Bore Size

(in) Material Order No. Mfr. No.

Torque Rating (in lb) HP @ 100 rpm

HP @ 1200

rpm

HP @ 1800

rpm Net Price

100 1 1/8 Neoprene MA9839367 M170N6 340.7 0.55 6.5 9.8 $4.49 Urethane MA3531180 M170U9a 511.0 0.82 9.8 14.7 7.04

Hytrel MA6913664 M170H5 1,022.1 1.65 19.8 29.7 7.73

200 1 3/8 Neoprene MA9628895 M270N6 398.3 0.64 7.6 11.5 5.91 Urethane MA2286778 M270U9a 597.4 0.96 11.5 17.2 8.98

Hytrel MA2541444 M270H5 1,194.9 1.92 23.0 34.5 9.51

300 1 5/8 Neoprene MA7200509 M370N6 701.4 1.12 13.5 20.2 7.41 Urethane MA0538019 M370U9a 1,052.1 1.68 20.2 30.3 10.63

Hytrel MA7600551 M370H5 2,104.2 3.36 40.4 60.6 11.65

400 1 7/8 Neoprene MA9600139 M470N7 1,056.3 1.69 20.3 30.4 8.93 Urethane MA9853544 M470U9a 1,584.5 2.50 30.4 45.6 14.31

Hytrel MA5760615 M470H5 3,168.9 5.10 60.8 91.3 15.77

500 2 3/8 Neoprene MA1550024 M570N7 2,194.8 3.50 42.1 63.2 10.54 Urethane MA6170194 M570U9a 3,292.2 5.30 63.2 94.8 22.68

Hytrel MA9370802 M570H5 6,584.4 10.50 126.4 189.6 19.