Misc_Drawings_Part2.pdf

Propulsion Systems, Inc.

Seattle, WA.

www.psiprop.com service@psiprop.com

206-789-0944 ph

PSI Controllable Pitch Propeller Technical Publication

Addendum:

S/N 374 and 375 ACOE Wheeler (Repower)

PSI Job No. 7894

Worked performed at Signal Ship Repair, Mobile, AL.

http://www.psiprop.com/ mailto:service@psiprop.com

Table of Contents

Section A – General Data: (replacement data) Page

Forward A-1

Service Information A-2

Hydraulic Oil Type A-5

General Data A-8

Table of Bolt Torques A-9

Section F - Drawings: (replacement data)

22189-F rev K E105/4 Propeller Hub Assembly

22076-H rev G Shafting Assembly

22437-F rev K Servo Box Assembly RH

11333-AF rev D Propulsion Systems Dual 25 HPU Hydraulic Schematic

11333-M rev A HPU General Arrangement 3 of 3

11333-E Propulsion System, Inc. Electrical Schematic 3 of 3

Section G - Parts List: (replacement data)

22189-PL rev K E105/4 Propeller Hub Assembly Parts List

22076-H rev G Shafting Assembly Parts List

22437-F rev K Servo Box Assembly RH Parts List

11333-AF HPU Parts List

11333-AF HPU Electrical Parts List

Section I – Venders

See HPU Supplied CD

Section J - CD: (new data)

PSI Hydraulic Power Unit Technical Publication

PSI Controllable Pitch Propeller Technical Publication Addendum

Direct all correspondence to:

609 NW 45th St.

Seattle, WA. 98107

206-789-0944 phone

206-789-1071 fax service@psiprop.com email

A-1

For maintenance, service and technical assistance contact:

609 NW 45th St.

Seattle, WA. 98107

206-789-0944 phone 0600 – 1600 PST

206-390-1965 cell 24/7 service@psiprop.com email

A-2

Hydraulic Oil Type

UCON Trident AW-46 PAG

Suitable grease for all CPP and hydraulic system assembly: Lux WRHD-2

Oil analysis information:

1. Quarterly Sample Intervals

2. A minimum 4 ounce sample be pulled and submitted for analysis

3. Label the bottle (with permanent marker) with unit ID / Product Name / Date / Hours

4. Send sample/s to:

American Chemical Technologies, Inc.

485 East Van Riper Road

Fowlerville, Michigan 48836

Attn: Lab

A-5

General Data

Shaft RPM 178

Engine Manufacturer Caterpillar

Engine Brake HP 6100 BHP

Reduction Gear Manufacturer Reintjes

All other information remains the same.

A-8

Table of Bolt Torques (modified)

22076-H Shafting Assembly

9,10,11 Hub Bolts 1750 ftlbs

22189-D Blade Bolts 1750 ftlbs

Torques on all other fasteners remains the same.

A-9

SHAFT

SHAFT

SHAFT LINE CROSS SECTIONAL VIEW

SCALE 1 : 3

Reintjes Red Gear Low Speed Shaft

9 8 29

35 18 1737472322 4335 3920

19307116 332

13 14 1516

40 4751

Notes:

12 22 23

See Note 4

See Note 4

G G

2 - Bolt torque ratings:

item Torque (LB-FT) Item Torque (LB-FT) 9,10,11 1750 27 37 22 1040 29 40 26 57 30 10

3 - Name plate information - Servo Box Model E105/4 - 95

HP 6100

RPM 178

Rotation S/N

RH 375

LH 374

Spare 376

4 - Secure w/ Loctite 242 "blue" 6 - Special tools - see PL 22082 7 - "A" dimension, in Servo Box, will be determined at installation and recorded of each shaft line. See dwg. 22437-F

G

G

REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

A Strut liner shortened approx. 2.6 from tail shaft flange end. mf

B Changed item 21, added item 37, dimensions "A" & "B", notes 8&9, oil tube end machining detail. 2/1/80 mf

C finished to length 2/21/80 mf D Finished notes 5/22/80 mf tm E Changed note 4 8/25/80 tm F Added torque values for items 29 & 30 1/5/81 cm

G Redrawn in SW see attached 22076-PL, deleted notes 1 and 5, modified note 3, modified note 2 torques.

1/29/201 3 smm

D

C

B

A A

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

E

RE

V

22076

SHEET 1 OF 1

Shafting Assembly

1/29/13smm

G

UNLESS

OTHERWISE SPECIFIED:

SCALE: 1:3 WEIGHT:

REVDWG. NO.

E

SIZE

TITLE:

PROPULSION SYSTEMS INC

SEATTLE WASHINGTONNAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRIC

TOLERANCING PER:

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL

ANGULAR: MACH BEND

TWO PLACE DECIMAL

THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIAL

CODE IDENT NO.

27046

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

PROPULSION SYTEMS INC. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

PROPULSION SYTEMS INC IS

PROHIBITED.

Wheeler

40k lbs

G

PARTS LIST PL -A REV.

List Title

Used on Assembly

Drawn smm Date 1-28-13

Checked Date

Approved Date

Cage Code

27046

Sht of

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

22076-H Shafting Assembly

2A

3 1 21965-D Tail Shaft B7 PSI

4 1 21964-D Line Shaft B3 PSI

5 1 21976-D Coupling Assembly B5 PSI

6 1 22038-D Shaft Flange Cover B8 PSI

7 1 22041-B Seal Retainer B7 PSI

8 1 22039-B Cover E7 PSI

9 1 25522-C Bolt – Register E8 PSI

10 14 25523-C Bolt – Regular C8 PSI

11 1 25524-C Bolt – Torquing B8 PSI

12 24 20350-B Bolt – Shaft Flange E2 B4 PSI

13 1 25604-D Oil Tube – Outer – Tail Shaft B7 PSI

14 1 22933-D Oil Tube – Inner – Tail Shaft B6 PSI

15 1 22934-D Oil Tube – Outer- Line Shaft B3 PSI

16 1 22935-D Oil Tube – Inner – Line Shaft B3 PSI

17 1 25605-D Oil Tube – Outer – Red. Gear B1 PSI

18 1 25606-D Oil Tube – Inner – Red. Gear B1 PSI

19 1 24037-B Nut B5 PSI

22076 G

Shafting Assembly

Wheeler Repower

Title

Used on Assembly

Drawn smm Date 1-28-13

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

20 1 24038-B Nut B5 PSI

21 1 22945-B Seal Sleeve E2 PSI

22 24 1 ¾ - 5 Nut Heavy B4 E2 PSI

23 24 1 ¾ -5 Nut Jam B4 E2 PSI

26 8 5/8 – 11 x 2 lg Soc Hd CS Lockwire E4 Alloy

27* 8 5/8 - 11 x 2 lg Soc Hd CS E7 SS316

29* 4 ½ - 13 x 1 lg Soc Hd CS E4 Alloy

30* 6 Supplied w/ Coupling B5 Alloy

31* 12 1/4 – 20 x 5/8 lg Soc Hd Countersunk CS B7 SS316

32* 1 22076-32 O-ring B8 PSI

33* 1 22076-468 O-ring B4 PSI

34* 1 22076-464 O-ring E7 PSI

35* 1 22076-437 O-ring B2 PSI

36* 2 22076-238 O-ring E4 PSI

37* 1 22076-441 O-ring B2 PSI

38* 2 22076-226 O-ring D8 B2 PSI

39* 1 22076-137 O-ring B4 PSI

40* 1 22076-349 O-ring E8 PSI

22076 G

Shafting Assembly

Wheeler Repower

Title

Used on Assembly

Drawn smm Date 1-28-13

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

41* 1 22076-354 O-ring D8 PSI

45 A/R 1/32 Lockwire E4 PSI

47* 24 3/16 x 2 lg Cotter Pin B3 E2 PSI

48 1 ¼ x ¾ Lg Dowel Pin E1 PSI

50* 8 22076-50 Sealing Washer E7 PSI

51 8 25606-C Lock Bar E8 PSI

1 22076-SK Shafting Assembly Seal Kit consisting of * items PSI

22076 G

Shafting Assembly

Wheeler Repower

Title

Used on Assembly

Drawn smm Date 1-28-13

Shts

Rev. Ltr. Date Description Appd.

A 1-30-80 Changed Dwg number on items 14-18 ECR 2039 Tm

B 2-5-80 Added items 21, 35, & 37 ECR 2058 Tm

C 7-8-80 Changed item 34 part no. from Fabricated, changed items 19 & 20 from 21715-B and 21716-B, changed item 36 from 241 to 238.

Tm

D,E,F See 22076-H Dwg

G 1-28-13 Deleted items 1, 2, 2A, 25, 28, 42, 43, 53 changed part no.’s of items 9, 10, 11, 13, 17, 18, 32-40, 50, 51, changed description of items 31, 41, added locations & seal kit part no.

sm

22076 G

Shafting Assembly

Wheeler Repower

A

B

B

F

F

17860 67 39

40418331

FOR SECTION F-F SEE SHEET 2

FOR SECTION F-F SEE SHEET 2

D

D

C

C

E

E

J

J

119 132 251

FOR SECTION J-J SEE SHEET 2

SECTIO

SECTION D-D

SCALE 1 : 2

SECTION D-D

SCALE 1 : 2102 10141 40 8383

L

SECTION A-A

SCALE 1 : 2

SECTION A-A

SCALE 1 : 2.5

227 89 156 59112

H

H

SECTION C-C

SCALE 1 : 2

143 174 181 246 113 228 80 224

203169

Section H-H see Sheet 2

182 256

SECTION B-B

SCALE 1 : 2

128 55 16

FOR SECTION E-E SEE SHEET 2

SECTION E-E

SCALE 1 : 2

SECTION F-F

SCALE 1 : 2

SECTION H-H

SCALE 1 : 2

SECTION J-J

SCALE 1 : 2

FOR SECTION E-E SEE SHEET 2

D

C

B

A A

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

E

RE

V

SERVO BOX ASSEMBLY RH

SHEET 1 OF 2

1-21-13smm

UNLESS

OTHERWISE SPECIFIED:

SCALE: WEIGHT:

REVDWG. NO.

E

SIZE

TITLE:

PROPULSION SYSTEMS INC

SEATTLE WASHINGTONNAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRIC

TOLERANCING PER:

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL

ANGULAR: MACH BEND

TWO PLACE DECIMAL

THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIAL

K

CODE IDENT NO.

27046

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

PROPULSION SYTEMS INC. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

PROPULSION SYTEMS INC IS

PROHIBITED.

22437 KWHEELER

950#

SECTION F-F

SCALE 1 : 1.5

108 35 33 154 135 145 45 115 185 18

142 49 46 43 42

FROM SHEET 1

SERVO

SERVO

T

T

AB

AB

G

G

I

I

SECTION E-E

SCALE 1 : 1.5

51 211 206204 20552 53

2001996100 195711051062710410794 26

109 294 28 12 93

99100

196120 160

111 13 131 77

189114

193 192

FROM SHEET 1

149 148

SECTION G-G

SCALE 1 : 2

154 115 185 142

H

H

SECTION T-T

SCALE 1 : 1.5

H-H

SECTION H-H

SCALE 1 : 1.5

SCALE 1 : 2

81202

80202

169170

AA

SECTION I-I

SCALE 1 : 1.5

SECTION I-I

SCALE 1 : 2

AC

SECTION AB-AB

SCALE 1 : 1.5

SECTION J-J

SCALE 1 : 5

FROM SHEET 1

209146

138141138

247 248 258257 259 260 261 262

D

C

B

A A

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

E

RE

V

SERVO BOX ASSEMBLY RH

SHEET 2 OF 2

UNLESS OTHERWISE SPECIFIED:

SCALE: WEIGHT:

REVDWG. NO.

E

SIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRIC

TOLERANCING PER:

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL

ANGULAR: MACH BEND

TWO PLACE DECIMAL

THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

<INSERT COMPANY NAME HERE>. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

<INSERT COMPANY NAME HERE> IS

PROHIBITED.

22437 K

WHEELER

K smm 1-21-13

950#

PROPULSION SYSTEMS, INC.

SEATTLE, WASHINGTON

Owner Typewritten Text

Owner Typewritten Text

Owner Typewritten Text

Owner Typewritten Text Section View H-H From Sheet 1

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

Servo Box Assembly

1 1 19787-C 2 Stage Servo Valve Assembly G95 F7 SHT 2 PSI

2 1 25578-F Servo Box RH Mod. C6 SHT 1 PSI

2a 1 25578-F Servo Box LH Mod. C6 SHT 1 PSI

3 1 19727-F Servo Shaft B8 SHT 2 PSI

4^ 2 19722-B Seal Ring - Servo Shaft B7 SHT 2 PSI

5 1 19696-F Servo Valve Housing E8 SHT 2 PSI

6 1 19718-C Follow - up Spool B5 SHT 2 PSI

7 1 19694-C Shoe - Follow Up Link C4 SHT 2 PSI

8 1 19706-D Follow Up Lever – RH B4 SHT 1 PSI

8a 1 19900-D Follow Up Lever – LH B4 SHT 1 PSI

9 1 19707-D Feed Back Lever B3 SHT 1 PSI

10 1 20132-D Outer Oil Tube D8 SHT 2 PSI

11 1 25600-D Inner Oil Tube D8 SHT 2 PSI

12 1 19763-D Retainer – Seal Ring B6 SHT 2 PSI

13 1 19704-B rev c Cover – Back B4 SHT 2 PSI

14 1 19703-B rev c Cover – Top F8 SHT 2 PSI

15 1 19684-D Pivot Housing B4 SHT 1 PSI

16 1 19716-C Brake Shoe – Follow – Link B4 SHT 1 PSI

17 1 19714-B Retainer – Spring Follow Up Bolt B4 SHT 1 PSI

22437 K

Servo Box Assy RH G95 with take-home capability without controls

Wheeler Repower

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

18 1 19712-B Bolt – Feedback Lever F1 SHT 2 PSI

19 1 19713-B Screw – Clamping, Follow Up Lever B4 SHT 1 PSI

20^ 2 19686-B Bushing – Pivot, Feedback Lever B3,4

SHT1

PSI

21 1 19687-B Disc – Upper Follow Up Lever B3 SHT 1 PSI

22^ 1 19690-B Bushing – Lower Follow Up Lever A4 SHT 1 PSI

23^ 1 19720-B Bushing – Aft Servo Shaft D8 SHT 2 PSI

24 1 19725-B Lantern Ring – Hub and Gear Oil Seal D8 SHT2 PSI

25 1 19723-B Lantern Ring – Hub Oil Seal D8 SHT 2 PSI

26 1 19719-B Spacer Tube – Servo Shaft B6 SHT 2 PSI

27^ 1 19724-B Seal Ring Spacer B7 SHT 2 PSI

28^ 1 19721-B Bushing – Fwd Servo Shaft B6 SHT 2 PSI

29^ 1 19726-B Seal Ring – Seal Ring Spacer B6 SHT 2 PSI

30 1 24111-B Pitch Scale F4 SHT 1 PSI

31* 1 25591-B Gasket – Servo Box Red Gear B7 SHT 1 1/16 Velumoid

32 1 20134-B-1 Key E4 SHT 2 PSI

33 1 20134-B-2 Key F3 SHT 2 PSI

34 1 19859-C Shaft – Control Handle E4 SHT 2 PSI

35 1 19788-B Pinion – Control Handle F3 SHT 2 PSI

36 1 19888-B Ring – Clamp, Bearing Housing Control Handle E4 SHT 1 PSI

37 1 19855-C Housing – Control Shaft E4 SHT 1 PSI

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

38 1 19856-C Hub – Control, Disconnect Pin E4 SHT 1 PSI

39 1 19798-B Handle – Control Disconnect Pin F5 SHT 1 PSI

40 1 25575-B Plug – Exhaust Port A1 SHT 1 PSI

41 1 25574-B Plug – Servo Supply Port A2 SHT 1 PSI

42 1 25583-B Supply Pipe – Anti Rotation F1 SHT 2 PSI

43 1 25579-B Sleeve – Supply Port F1 SHT 2 PSI

44 1 20634-B Sleeve – Exhaust Port E1 SHT 2 PSI

45 1 25584-B Gauge Bracket – Servo Box F2 SHT 2 PSI

46* 1 25585-B Gasket – Supply Sleeve F1 SHT 2 1/16 Velumoid

47* 1 25586-B Gasket – Exhaust Sleeve E1 SHT 2 1/16 Velumoid

48 1 25576-C Exhaust Pipe E1 SHT 2 PSI

49 1 25577-C Supply Pipe F1 SHT 2 PSI

50 1 19853-C Cover – Servo Valve Housing B8 SHT 2 PSI

51 1 19742-B Clevis – Servo Valve E6 SHT 2 PSI

52 1 19744-B Pin – Clevis, Servo Valve E5 SHT 2 PSI

53 1 19743-B Link – Servo Valve E5 SHT 2 PSI

54 1 25603-B Nameplate PSI

55 1 19822-B Gear – Follow Up Lever B4 SHT 1 PSI

56 1 19865-B Link – Control Linkage C8 SHT 1 PSI

57 1 20134-B-3 Key D6 SHT 2 PSI

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

58 1 19848-B Shaft – Pivot Arm A8 AHT 1 PSI

59 1 19851-C Bearing Housing B7 SHT 1 PSI

60 1 23044-C Spring Cylinder Assembly F6 SHT 1 PSI

61 1 21140-B Bracket – Mounting Pitch Scale E4 SHT 1 PSI

62 1 19935-B Ring – Follow Up Shoe A4 SHT 1 PSI

63 2 19632-B Plug – Orifice, Servo Valve E8 SHT 2 PSI

64 15 3/8-16 x 1” Lg Socket Head Cap Screws

F5 SHT 1

B8 SHT 2

E8 SHT 2

Alloy

65 3 3/8-16 x 5/8” Lg Socket Head Cap Screws C4 SHT 1 Alloy

66 8 3/8-16 x 7/8” Lg Socket Head Cap Screws C1 SHT 2 Alloy

67 10 3/8-16 x 1-3/8” Lg Socket Head Cap Screws F6 SHT 1 Alloy

68 4 ½-13 x 7/8” Lg Socket Head Cap Screws D4 SHT 1 Alloy

69 4 ¼-20 x 1 ¼ Socket Head Cap Screws F1 SHT 2 Alloy

70 8 5/8-11 x 1-3/4” Lg Socket Head Cap Screws D1 SHT 2 Alloy

71 8 5/8-11 x 2” Lg Wire Head w/ 1/32 Diameter Monel Lockwire D1 SHT 2 Alloy

72 8 M16-2 x 35 Soc Hd CS C8 SHT 2 Alloy

73 2 #6 x 3/16” Lg Socket Head Cap Screw E4 SHT 1 Alloy

74 1 ½-13 x 1-1/2” Lg Socket Head Cap Screw D4 SHT 2 Alloy

75 8 M24-3 x 50 Soc Hd CS B8 SHT 2 Alloy

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

Hex. Head Cap Screws

76 2 10-32 x ½” Lg B5 SHT 1

77 22 ½-13 x 1-1/4” Lg F4 SHT 1

D4 SHT 1

Stainless

78 2 ¼-20 x ½” Lg A5 SHT 1 Alloy

79 1 G41-21 Spur Gear A5 SHT 2 PIC

80 1 G41-51 Spur Gear B5 SHT 1 PIC

81 1 G41-20 Spur Gear A5 SHT 1 PIC

82* 2 RR250 Retaining Ring E8 SHT 2 Steel

83 12 1/4 -20 x ¾ lg Soc Hd CS A1 SHT 1 Alloy

Studs

84 1 3/8-16 x 1-3/4” Lg B3 SHT 1 Steel

85* 1 25420-B Gasket – Top Cover F8 SHT 2 Clothed impregnated rubber

86* 1 25422-B Gasket – Brake Housing B4 SHT 1 1/16 Velumoid

Dimco Knobs

87 1 B11 1-7/8 Dia. 5/8 Tapped Hole F5 SHT 1 Plastic

88 2 3100-39 External Retaining Ring A4 SHT 2

Spirolox Retaining Rings

89* 1 RR-185 B7 SHT 1 Steel

90* 1 RS-125 A4 SHT 1 Steel

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

91* 1 RR-216 F4 SHT 2 Steel

92* 1 RRT-393 D8 SHT 2 Steel

93* 1 RRT-412 B6 SHT 2 Steel

94* 1 RR-712 B8 SHT 2 Steel

95* 2 RS-100 F3 SHT 2

E4 SHT 2

Steel

96* 1 RS-62 DI SHT2 Steel

97* 4 RRN-118 A,B4

SHT 2

Steel

O-Rings

98* 1 -113 B4 SHT1 Buna N

99* 4 -222 D8,C6,B5

,6 SHT 2

Buna N

100* 2 -227 B6 SHT 2 Buna N

101* 2 -339 A1 SHT 1

A6SHT 2

Buna N

102* 2 -332 A1 SHT 1

B6 SHT 2

Buna N

103* 2 -335 B4 SHT 1

D8 SHT 2

Buna N

104* 1 -340 B7 SHT 2 Buna N

105* 1 -346 B6 SHT 2 Buna N

106* 1 -365 B7 SHT 2 Buna N

107* 1 -329 B7 SHT 2 Buna N

108* 1 -155 F3 SHT 2 Buna N

109* 1 -361 B8 SHT 2 Buna N

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

110* 2 -210 A4 SHT 2 Buna N

111* 1 25421-B Gasket – Cover Front A4 SHT 2 Cloth Impregnated Rubber

112* 1 25423-B Gasket – Pivot Arm B7 SHT 1 1/16 Velumoid

Hex Jam Nuts

113 1 ½-13 Hex Jam Nut B5 SHT 2 Steel

114 1 5/8-18 Hex Jam Nut E6 SHT 2 Steel

115 2 ¾-16 Hex Jam Nut F2 SHT 2 Brass

Esna Nut

116* 3 29NE-048 ¼-28 E8 SHT 1 Steel

117* 2 49NE-120 ¾-10 D8 SHT 1

B4 SHT 1

Steel

119* 5 29NE-066 3/8-16

F8 SHT 1

C8 SHT 1

B3 SHT 1

Steel

Driv-Lok Pins

`120 1 ¼ Dia. X 5/8 Lg Type D B3 SHT 1 Alloy

121 2 ½ Dia. X 2” Lg Type D B4 SHT 1 Alloy

122 2 6-32 x 3/8 Lg Socket Head Set Screw B4 SHT 2 Alloy

123 1 ¼-28 x 2-1/2” Lg Threaded Rod E8 SHT 1 Steel

125 2 #3 x 1” Lg Taper Pin C4 SHT 1 Steel

126 1 1G11-P-3-03-S Fluid Controls Relief Valve (optional valve ECR-600-S-4 Parker) B2 SHT 2

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

Belleville Washers

127* 4 28mm x 12.2mm x 1.5 mm E1 SHT 2 Steel

128 10 80mm x 30.5mm x 2.5 mm B4 SHT 1 Steel

Flat Washers Steel

129 2 ¼ Type A Series N E8 SHT 1

130 2 #6 Flat F4 SHT 1 Steel

131 22 ½ Flat F4 SHT 1

D4 SHT 1

S/S

132 3 3/8 Flat C8 SHT 1 Steel

Pipe Plug Hex Socket

133 5 1/8 NPT A3,4

SHT 1

Steel

134 1 1/4 NPT D5 SHT 2 Steel

135* 2 25424-B Gasket – Servo Valve Housing Flange E1 SHT 2

F2 SHT 2

1/16 Velumoid

136 1 25590-B Feed Back Lexan Cover F7 SHT 1

137* 1 25589-B Gasket Lexan Cover A8 SHT 2

Parker Fittings

138 5 4C50X ST. THD. ELBOW 90 E8 SHT 2

B2 SHT 2

139 2 8CTX MALE ELBOW 90 B2 SHT 2

140 1 8V50X ST. THD. ELBOW 45 B2 SHT 2

141 1 4STX MALE BRANCH TEE B2 SHT 2

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

142 1 24C5BU ST. THD. ELBOW 90 F2 SHT 2

143 14 1/4-20 X ½” Lg Socket Head Cap Screws B6 SHT 1 Alloy

144 1 1/2 SHPS PLUG Inboard side of box

145 2 Gage to Bracket Adapter F2 SHT 2 Brass

146 3

2807-4 63-190600-4

1/4” Hose 10” long (Approx.) with JIC swivel both ends B2 SHT 2

147 1

2807-8 63-190600-8

1/2” hose 16” long with JIC swivel both ends

B3 SHT 2

148 1

2651-5 411-5B

5/16 Hose 18” long with JIC swivel both ends E5 SHT 2

149 1

2651-4 411-4B

1/4” hose 36” long with JIC Swivel both ends E5 SHT 2

150* 3 12196-LUP JM Seal B8 STH 2

151* 1 9625-LUP JM Seal F3 SHT 2

152 8 3/8-16 x 1 ¾ Hex Hd CS A6 SHT2

153 1 3/32 Cotter pin E5 SHT 2

154 2 2-1/2” BC 0-1000 PSI Gage F2 SHT 2

155* 4 9500 Single Row Radial Bearing B5 SHT 2

156* 2 6005-2RS Bearing B7 SHT 1

157* 2 6006-2RS Bearing F4 SHT 2

160* 1 N-09 SKF Locknut C1 SHT 2

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

163* 1 W-09 SKF Lockwasher C1 SHT2

169 3 #L2-2 Motor Mount Cleats (potentiometer) A6 SHT 1

170 3 #Y1-4-U Fillister Head Screws 4-40 x 5/16 A6 SHT 1

171 3 1770-B-1 45 degree grease zerk-fitting C8 SHT 1

A2 SHT 2

174 4 #5-40 x 1/2 Pan head screw B6 SHT 1

175 8 ¾”x10 x ¾ lg Socket Head Set Screws C1 SHT 1

178 1 P562524 Air breather for Top Cover F6 SHT 1

181 1 MS10-140 Terminal Marker Strip (Xmitter) B6 SHT 1

182 1 10-140 Terminal Strip (Xmitter) B6 SHT 1

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

184 3 4P50N PLUG (Parker Fitting) F1 SHT 2

185 2 2501-04-04 90 degree elbow F2 SHT 2

188 1 5F5X ST.THD. CONN (5/16”) D1 SHT 2

189 1 0103-4-4 NIPPLE E5 SHT 2

190 1 2103-4-5 MALE ELBOW F5 SHT 2

192 1 3/8-16 x 1” Lg Dog Point Set Screw E6 SHT 2

193 1 3/8-16 x ½” Lg Socket Head Set Screw E6 SHT 2

195 1 20102-B Jacking Piston (Take-home) B6 SHT 2

196 1 20103-B Liner – Oil Inlet Ring (Take-home) B5 SHT 2

197 1 20101-B Shaft – Oil inlet adapter (Take-home) D1 SHT 2

198 1 20099-B Spacer–Oil inlet adapter (Take-home) C1 SHT 2

199 1 20104-B Ring – Oil inlet B5 SHT 2

200 1 20100-B Bracket – Adapter Shaft B4 SHT 2

201 1 20105-B Adapter – Oil inlet D1 SHT 2

202 4 6-32 x 1/8” Lg. Socket Head Set Screw B4,5

SHT 2

203 1 8517 2-Stage Potentiometer 5K (Markite) A5 SHT 1

204 1 Double A Check Valve E5 SHT 2

205 1 0505-8-4 Adapter (parker) F5 SHT 2

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

206 1 012T-4-4 Tee F5 SHT 2

207 1 01SP-4 Plug D5 SHT 2

208 1 0537-4-4 TEE B2 SHT 2

209 1 3903-4 Swivel nut B2 SHT 2

210 1 2093-6-6S Male pipe Tee B2 SHT 2

211 1 0101-4-4 Nipple F5 SHT 2

222 1 23084-A Shaft-Idler gear A5 SHT 2

223 1 23085-A Bearing HSG A5 SHT 2

224 1 23086-A Mounting Plate Potentiometer B5 SHT 1

226 1 23088-A Outer Clamp-Pivot Arm A8 SHT 1

227 1 23089-A Inner Clamp-Pivot Arm B7 SHT 1

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

228 1 23090-A Pivot Shaft-Repeat-Back Lever B6 SHT 1

232 1 23094-A-1 Bearing Spacer B5 SHT 2 PSI

233 1 23094-A-1 Bearing Spacer B6 SHT 2 PSI

234 1 23095-A Clamp Ring – Bearing Housing B5 SHT 1 PSI

236 1 23097-A Gear – Repeat Back Lever B5 SHT 2 PSI

238 1 23099-A Standoff-Potentiometer A5 SHT 1

240 1 23101-A Repeat-Back Lever B5 SHT 2

241 1 23102-A Pivot Arm-Control Linkage E8 SHT 1

245 2 1/16 x 1/2 Roll pin A5 SHT 2

246 1 23108-C Cover Box-Repeat Back Assembly B6 SHT 1

247 1 23111-A Adjustment Rod-Repeat Back Link B2 SHT 2

22437 K

Servo Box Assy RH G95

Title

Used on Assembly

Drawn Date

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

248 1 23112-A Stand Off A2 SHT 2 PSI

249 1 24059-A Stand Off B2 SHT 2 PSI

251* 3 48399-LSS-8 Spherical Bearing

D4 SHT 1

C8 SHT 1

F8 SHT 1

252* 4 1/2-13 x 1 Socket Head Shoulder Screw

D4 SHT 1

C8 SHT 1

F8 SHT 1

256* 1 25588-B Gasket B6 SHT 1 Cloth impregnated rubber

257 1 1/4-20 x ¾” Lg Socket Head Shoulder Screw B2 SHT 2

258 1 TR-4N Female rod end B2 SHT 2

259 1 TRL-4N Female rod end B2 SHT 2

260 1 Jam Nut LH1/4-28 B2 SHT 2

261 1 Jam Nut RH 1/4-28 B2 SHT 2

262 1 SHCS 1/4-20 x 2-1/2 B2 SHT 2

1 22437-SK Seal Kit Consists of * Items

1 22437-RK Repair Kit Consists of ^ Items

Title

Used on Assembly

Drawn Date

Shts

Rev.

Ltr.

Date Description Appd.

A 7/16/79 Changes made per ECR 1592

B Added No. 126, Added auxiliary descriptions ECR 1966

C 5/23/80 Deleted item 42, Added item: 56,58-60,69,72,75,76,78-83,88,89,97,113,115,116,118,119, 122,129,136,143,145, 155,156, 169-171,174,180-182,194,202,221-261, Changed item 117 Qty from 1 to 2, Changed item 126 from 1G11-P-3-03-S to ECR-600-S-4 per ECR 2385

D 6/19/80 Changed item 126 back to previous part no. from ECR-600-S-4 to 1G11-P-3-03-S, listing ECR-600-S-4 Parker as optional.

Added “New Departure” to item 155, added Grease Fitting to item 171 per ECR 2433

TM

E 7/7/80 Deleted items: 185,186,187, added qty of 1 to item 256 per ECR 2478

F 9/4/80 Added to item 248: 1 A24059 Stand – Off ½ OD x ¼ ID SMT. ECR 2585, item 257 was changed to 1, added 262: ¼-28 x 2 ½ Soc Hd CS Gr 8, changed item 122 from Drive Lok Spring Pin to 6-32 x 3/8 lg Soc Hd Set Screw (2)

G 9/18/80 Item 251 changed to 48399-LSS-8 form 65397-LSS-8 and Matl’ Spec. was changed to Boston Gear form Bost-Ball. –(Heim) was added to the description. (ECR 2642)

H 1/22/81 Changed dwg. no. of item 30 to 24111-B from 20699-B for Job 3141 and to 24117-B for Job 3406. Removed “Without Controls” from title block. Added item 263, qty 2, Soc Hd CS, 1/4 -20 x 1.25 lg., Gr. 8 ECR 2795

TM

J 12/10/81 Added items 40-44, and 264-270 and hardware MF

K 1/22/13

Redrawn in SW for repower. Changed item 2 p/n from 20130-F to 25578-F and item 11 from 20106-D to 25600-D, item 54 from 20922-A to 25603-B. Changed item 13,14 dwg to rev. C, changed items 40- 44,48,49,69,72,75,83,115,131,136,145,178,248, changed qty of items 76,78,101,102,138,143 and desc,174, added items 31, 45-47,82,111,112,135,137,152,154,175,185,249, deleted items 82,118,172,180,194,221,225,229- 231,235,237,239,242-244,250,253-255,262-266, added p/n’s to items 85,86,256. Added Seal Kit p/n 22437-SK and Repair Kit p/n 22437-RK with individual item asterisks to reflect what is included.

SMM

Side view

Side view

A

SECTION Side view-Side view

SCALE 1 : 2.5

94 25 86

72 69 70 35

1 5

7A

6A

8 9 12

1519 20 23

33 33

SECTION A-A

SCALE 1 : 2.5

5A

D

C

B

A A

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

E

RE

V

22189

SHEET 1 OF 2

1-25-13djg

K

UNLESS

OTHERWISE SPECIFIED:

SCALE: 1:2.5 WEIGHT:

REVDWG. NO.

E

SIZE

TITLE:

PROPULSION SYSTEMS INC

SEATTLE WASHINGTONNAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRIC

TOLERANCING PER:

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL

ANGULAR: MACH BEND

TWO PLACE DECIMAL

THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIAL

K

CODE IDENT NO.

27046

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

PROPULSION SYTEMS INC. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

PROPULSION SYTEMS INC IS

PROHIBITED.

E/105 Propeller Hub Assembly

8700 lbs.

smm 1-23-13

Wheeler

73 26

37 84

49 8050 81

D

C

B

A A

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

E

RE

V

22189

SHEET 2 OF 2

K

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:3 WEIGHT:

REVDWG. NO.

E

SIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRIC

TOLERANCING PER:

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL

ANGULAR: MACH BEND

TWO PLACE DECIMAL

THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

<INSERT COMPANY NAME HERE>. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

<INSERT COMPANY NAME HERE> IS

PROHIBITED.

K

E105 Propeller Hub Assembly

PROPULSION SYSTEMS, INC

SEATTLE, WASHINGTON

8700# smm 1-23-13 djg 1-25-13

Title

Used on Assembly

Drawn smm Date 1-23-13

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

1 1 21984-F rev c Propeller Hub E8 SHT 1 PSI

2A

5 4 25520-D Crankdisc E105 RH E7 SHT 1 PSI

5A 4 25521-D Crankdisc E105 LH E7 SHT 1 PSI

6 1 21989-D Fwd Guide Block RH A7 SHT 1 PSI

6A 1 21991-D Fwd Guide Block LH A7 SHT 1 PSI

7 1 21990-D Aft Guide Block RH A6 SHT 1 PSI

7A 1 21992-D Aft Guide Block LH A6 SHT 1 PSI

8 1 25602-D Piston Rod A5 SHT 1 PSI

9 1 22019-D Piston A5 SHT 1 PSI

10 1 22017-B Nut – Piston Rod C4 SHT 1 PSI

11 1 25542-C Toothed Coupling C8 SHT 1

12 1 21986-D Cylinder – Servo Motor A5 SHT 1 PSI

13 1 21985-D Cylinder Cover – Servo Motor A5 SHT 1 PSI

14 1 21997-C Fwd Support Bearing B8 SHT 1 PSI

15 32 25568-B Bolt – Blade E7 SHT 1 PSI

17 4 22011-C Stud – Guide Blocks C1 SHT 1 PSI

22189 K

E105 Propeller Hub

Assembly

Wheeler Repower