Misc_Drawings_Part3.pdf

PARTS LIST PL -A REV.

List Title

Used on Assembly

Drawn smm Date 1-23-13

Checked Date

Approved Date

Cage Code

27046

Sht of

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

19* 32 22015-19-B Washer – Blade Bolt E8 SHT 1 PSI

20 8 22034-A Dowel Pin – Propeller Blade E7 SHT 1 PSI

23^ 4 25384-C Bearing Ring – Hub E6 SHT 1 PSI

25 2 21996-B Centering Pin E7 SHT 1 PSI

26 2 21987-B Centering Disc – Blade D3 SHT 2 PSI

27^ 4 21994-B Sliding Block – Crankdisc E1 SHT 1 PSI

28^ 2 21995-B Sliding Block – Centering Pin E2 SHT 1 PSI

30 4 22028-A Dowel Pin – Guide Block C1 SHT 1 PSI

31 4 22012-A Nut – Guide Block C1 SHT 1 PSI

32^ 2 22009-B Bushing – Fwd and Aft Support Bearing A6.7

SHT1

PSI

33 2 22010-B Retaining Ring – Piston Rod Seal E6,8

SHT 1

PSI

34 1 21998-B Cylinder Cover – Aft C4 SHT 1 PSI

35* 2 22020-A Piston Ring E5 SHT 1 PSI

36 1 22018-A Key – Piston Rod D4 SHT 1 PSI

37* 1 25601-B Lock Bar – Servo Cylinder Bolts D6 SHT 2 PSI

22189 K

E105 Propeller Hub

Assembly

Wheeler Repower

Title

Used on Assembly

Drawn smm Date 1-23-13

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

39 1 22021-D Inner Oil Tube C8 SHT 1 PSI

40 2 23016-A Retainer Disc D8 SHT 1 PSI

45 2 22029-A Dowel Pin – Piston Rod C4 SHT1 PSI

49* 32 25537-B Washer – Servo Motor Cylinder A5 SHT 2 PSI

50* 4 25538-B Washer – Servo Motor Cylinder Jacking Screw A5 STH 2 PSI

53* 8 25539-B Lock Bar – Blade Bolts E2 SHT1 PSI

57* 2 -020 O-ring D8 SHT 1 PSI

59* 1 -348 O-ring C4 SHT1 PSI

22189 K

E105 Propeller Hub

Assembly

Wheeler Repower

Title

Used on Assembly

Drawn smm Date 1-23-13

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

60* 1 -370 O-ring C4 SHT 1 PSI

62* 1 -472 O-ring E5 SHT 1 PSI

68* 1 -475 O-ring D4 SHT 1 PSI

69* 1 22189-69 O-ring E5 SHT 1 PSI

70* 1 22189-70 O-ring E5 SHT 1 PSI

72 4 5/8-11 x 2 ½ Soc Hd CS E6 SHT 1 Gr 8

73 8 ½-13 x 1 Soc Hd CS D3 SHT 2 Gr 8

76 4 5/8-11 x 3 Soc Hd CS E2 SHT 1 Gr 8

77* 12 5/8-11 x 1 ½ Soc Hd CS B5 SHT 2 SS316

78 12 5/8-11 x 2 Soc Hd CS E8 SHT2 Gr 8

79 4 3/8-16 x 5/8 Soc Hd CS C8 SHT 1 Gr 8

80 32 1 1/8-7 x 3 ¼ Soc Hd CS A5 SHT 2 SS316

22189 K

E105 Propeller Hub

Assembly

Wheeler Repower

Title

Used on Assembly

Drawn smm Date 1-23-13

Shts

Item No.

Qty Req’d

Drawing or Part No.

Description Location Material Spec. and/or Manufacturer

81* 4 5/8-11 x ¾ Soc Hd CS A5 SHT 2 SS316

82 2 ½-13 x 1 Soc Hd Set Screw D4 STH 1 Gr 8

83* 1 3/8-16 x 1 Soc Hd Set Screw D4 STH 1 Gr 8

84 2 5/8-11 x 1 Soc Hd Set Screw D6 sht 2

86* 2 RRN950 Retaining Ring E6 SHT 1 Spirolok

87 1 3/8 x 1 Spring Pin C8 sht 1

90* 2 ½ NPT Pipe Plug A7 SHT 1 SS

91* 1 3/8 NPT Pipe Plug SS

93* 2 23020015 Rod Seal B8 SHT 1

94* 4 25332-A rev D Blade Seal E8 SHT 1 PSI

95* 1 C2949S10Q Check Valve D8 SHT 1 PSI

96* 1 C2949S10Q14 Check Valve D8 SHT 1 PSI

98 1 22189-SK Seal Kit identified by *

99 1 22189-RK Repair Kit identified by ^

22189 K

E105 Propeller Hub

Assembly

Wheeler Repower

Title

Used on Assembly

Drawn smm Date 1-23-13

Shts

Rev. Ltr. Date Description Appd.

A 7-27-79 Changed items 73,76 and 80 per ECR 1620 Tm

B 11-5-79 Deleted item 63 per ECR 1832 Tm

C 1-4-80 Changed qty’s on items 15,19 and 28. Changed item 52 to 53 and changed qty per ECR 1967 Tm

D 2-4-80 Deleted item 2 and 2A per ECR 2056 Tm

E 3-13-80 Added items 19,38,49,50 and 79 per ECR 2199 Tm

F 4-23-80 Changed item 38 to 40. Changed item 109 from C29495 to C2949S. Deleted item 87 per ECR 2286 Tm

G 5-22-80 Deleted item 48 per ECR 2375 Tm

H 6-13-80 Changed item 62 from 393 to 24x.21cs to 472 22.94x.275cs Tm

J 7-22-80 Changed item 20 from A22034 to A24047 per ECR 2517 Tm

K 1-23-13 Revised Prop Hub dwg, changed p/n’s 5, 5A, 15, 19, 20, 23, 37, 49, 50, 53, 57, 93, 94. Added items 11, 70, 84, 87, 91, 98, 99. Changed item # 105 to 95 and 109 to 96. Added item locations.

smm

22189 K

E105 Propeller Hub

Assembly

Wheeler Repower

ATLANTIC INDUSTRIAL TECHNOLOGIES

90 Precision Drive Shirley, NY 11967 Ph: (800) 254-3131 www.aitzone.com

Two (2) Hydraulic Power Units

Two (2) HPU Motor Control Enclosures

Propulsion Systems, Inc.

609 NW 45th St.

Seattle, WA 98107

October 4, 2012

HYDRAULIC POWER SYSTEMS

Atlantic Industrial Technologies

TABLE OF CONTENTS

1 AIT WARRANTY

2 OPERATION AND MAINTENANCE INSTRUCTIONS

3 GENERAL ARRANGEMENT DRAWING

4 HYDRAULIC SCHEMATIC

5 ELECTRICAL SCHEMATICS

6 HYDRAULIC BILL OF MATERIALS

7 ELECTRICAL BILL OF MATERIALS

8 HYDRAULIC DATASHEETS

9 ELECTRICAL DATASHEETS

10 ACCEPTANCE TEST PROCEDURES

1 AIT WARRANTY

LIMITED WARRANTY

Atlantic Industrial Technologies Inc. (Seller) warrants that its products are free from defects in material and workmanship for a period of one (1) year from the date of shipment from the factory. "O" rings and seals are specifically exempt from this warranty. Seller does not accept responsibility of any type for, and this warranty shall not apply to, any of its products that have been subjected to improper installation or application, negligence, tampering, abuse, or which have been repaired or altered by anyone other than the Seller. Seller’s liability under this warranty shall extend only to replacement or correction, F.O.B. our factory, of any part or product determined by Seller’s inspection as not conforming to this warranty.

INSTALLATION DISCLAIMER

Due to the custom nature of the installation and system being proposed, actual field conditions and unforeseen environmental factors on-site may affect the duration and complexity of the installation. The design of every system, circuit, structure and assembly is thoroughly tested and inspected at our Long Island facility prior to shipping for fit, form and function. We invite you to our facility to witness these tests and inspections at a mutually convenient time to verify results. However, AIT will not be held responsible for delays in production, machine down-time or any other losses resulting from complications which arise during field start-up or installation for circumstances beyond our control. Every effort will be made to minimize such delays and stay within estimated installation times.

1-11-1

2 OPERATION AND MAINTENANCE INSTRUCTIONS

Two (2) Hydraulic Power Units Two (2) HPU Motor Control Enclosures

Propulsion Systems, Inc.

609 NW 45th St.

Seattle, WA 98107

ATLANTIC INDUSTRIAL TECHNOLOGIES INC.

90 Precision Drive Shirley, NY 11967

PH: (631) 234-3131

WWW.AITZONE.COM

December 6, 2012

OPERATION & MAINTENANCE INSTRUCTIONS

http://www.aitzone.com/

Operation & Maintenance Manual

December 6, 2012 Atlantic Industrial Technologies

TABLE OF CONTENTS

TABLE OF CONTENTS

1 INTRODUCTION

1.1 General Specifications

1.2 Component Specifications

1.3 Environmental Conditions

2 OPERATING INSTRUCTIONS

2.1 Safety Precautions

2.2 Operator Prestart

2.2.1 Mechanical Installation

2.2.2 Electrical Installation

2.2.3 Prime Hydraulic Power Unit

2.3 Normal Operations

2.3.1 Operator Interface and Operating Sequences

2.4 Emergency Operations

2.4.1 Oil Spills

2.4.2 Fire and Explosion

2.5 Shutdown, Post-Shutdown

3 PREVENTATIVE MAINTENANCE

3.1 Operator Service Requirements

3.2 Preventative Maintenance Plan & Schedule

3.3 Cleaning Recommendations

4 CORRECTIVE MAINTENANCE (REPAIR)

4.1 Troubleshooting Guides & Diagnostic Techniques

4.1.1 System Does Not Turn On

4.1.2 Low output pressure/flow

4.1.3 Blockage

4.2 Wiring Diagrams & Control Diagrams

4.3 Maintenance & Repair Procedures

4.4 Removal & Replacement Instructions

4.5 Corrective Maintenance & Work-Hours

December 6, 2012 Atlantic Industrial Technologies

5 APPENDICES

5.1 Warranty Information

5.2 Contractor Information

December 6, 2012 Atlantic Industrial Technologies Page 1 of 10

1 INTRODUCTION

This manual provides descriptive operation and maintenance instructions for the Hydraulic Power Systems.

1.1 General Specifications

Oil Flow 48 GPM, 750 PSI

Electrical Service 460 VAC, 35 A, 60 Hz, 3 φ

Control Voltage (Internal) 120 VDC, 2A

Operating Time Continues

1.2 Component Specifications

Main Oil Pump Motors 25 HP, 1,770 RPM, 284 TC Frame, 3 Phase

Main Oil Pump Vane Pump, 6.83 in3/rev, 2,500 PSI max

Oil Filters Supply Filter , 2 μm, 25 PSI bypass

Element: Parker 932618Q

Parker 932612Q

Parker 932670Q

Parker 932670Q

Reservoir Capacity: 110 Gallons

1.3 Environmental Conditions

The operation temperature range is 20˚F to 150˚F. Operation outside this temperature range will reduce the performance of oil and cause damage to the hydraulic seals and machinery. The HPU machinery should be sheltered from rain where possible.

December 6, 2012 Atlantic Industrial Technologies Page 2 of 10

2 OPERATING INSTRUCTIONS

2.1 Safety Precautions

Warnings and cautions are provided in this manual to help avoid serious injury and/or possible damage to equipment.

Read this manual in its entirety before operation or service. Also read all relevant datasheets and original manufacturer instructions for service requirements. Do not adjust the factory/commissioning settings. Any adjustments should be made by qualified personnel.

Wear appropriate personal protective equipment when operating or servicing this unit.

Lock out electrical disconnects and valves during maintenance.

460VAC and 120VAC is present within the electrical enclosure. Disconnect power source from unit before servicing.

Electrical or oil-containing components may be hot during or after operation.

December 6, 2012 Atlantic Industrial Technologies Page 3 of 10

2.2 Operator Prestart

2.2.1 Mechanical Installation

The following includes procedures required to install, set-up and prepare the system for use. Ensure that there is room for maintenance personnel to access the HPU. Install HPU inside pumping station, make all necessary hydraulic connections.

2.2.2 Electrical Installation

Wire the main power to the enclosure circuit breaker, ensuring that it that can meet the electrical service requirements. Run interconnect wiring among the terminals of the HPU’s and control enclosures as called out on the suggested installation wiring schematic on drawing 11333.E001-B.

2.2.3 Prime Hydraulic Power Unit

HPU, Motor and brake cylinder are factory-primed and flushed.

Fill the HPU reservoir with pre-filtered oil. Take care to not overfill the reservoir.

2.3 Normal Operations

2.3.1 Operator Interface and Operating Sequences

The HPU can be operated manually or automatically from the control panel using the selector switches mounted on the control panel. For maintenance purposes, the HPU pump motors can be forced on, disabled, or allowed to run automatically via the pump Hand-Off-Auto (HOA) switches. When in manual operation mode (when HOA switch is in "HAND" position), the HPU motor will engage immediately.

There are two (2) main pump motors, which run as a primary and stand-by. When using the "HAND" position, the motor selected on the "MOTOR SELECTION SWITCH" will be the active motor running. To switch between motors, the operator should first disengage the "HAND" setting and turn the switch to "OFF", then move the "MOTOR SELECTION SWITCH" to the opposite motor, and re-engage the "HAND" setting on the HOA, to start the motor again. The function of the "Hub Oil" pump is the same, to manually engage the "Hub Oil" system, the operator must move to the "HAND" position, and the motor will start immediately. There is only one "Hub Oil" pump so there is no "MOTOR SELECTION SWITCH" for the "Hub Oil" system. The normal positions for the HOA switches are the “auto” position allowing the system to automatically run. When the system is set to "Auto" via the local switches, control of the main pumps will be commanded by the remote control stations. "Auto" mode means that both main pumps will always be in a primary/stand-by configuration, when one fails the other will automatically start up after a short 5 second delay. When in "Auto" the "Hub Oil" pump will only start pumping when the Normally Open Contact of the "Low Level" switch, in the Hub Oil Tank, is open indicating low oil level.

The pump will continue to fill the Hub Oil Tank until the Normally Closed Contact on the "High Level" switch opens, indicating the tank is filled to the level of the switch. If at any time the pump motors lose oil pressure, as per the pressure switches locally mounted on the HPU, the motors will switch primary/back-up configuration, and the non-faulted motor will automatically become the primary motor. When a pump motor faults, the working non-faulted motor will run as sole primary motor until the faulted motor can be checked for defects and the fault is cleared. To clear any faults, after faulted

December 6, 2012 Atlantic Industrial Technologies Page 4 of 10 pump motors is checked, the operator must depress the E-Stop push button, turn the main breaker to the system "OFF", then the operator must turn the main breaker back to the "ON" position, and finally pull out the "E-STOP" push button. This will set the system back in to its automatic primary/stand-by feature. Within the programming of the control system, there is also an active feature which will switch the running pump primary/stand-by configuration, each time pump motors are commanded on and then off. This allows the pump motors to run with balanced running times, when a pump motor changes from "running" to "off", the system will automatically switch the opposing motor to the "new" primary, and the previous primary motor will become the stand-by motor. This configuration will improve the life of the system components and the pump motors. To switch motor operation, the user only has to turn the system off and then back on again.

All control power is 120 VAC and any dry contacts or switches must either use the control power from within the local control panel or a separate 120 VAC power source. It is recommended to use control power from the local control panel as to keep references voltages the same.

Diagnostic Indicators

The control panel has electrical indicators to show when the pump motors are running.

On the HPU, a pressure gauge displays Hub Oil pressure, Exhaust Oil pressure, Control Oil pressure, and Servo Oil pressure. The oil level and temperature are indicated at the oil level sight gauge on the reservoir. The operator should monitor these gauges and indicators and shut off the system in the event of anomalous gauge readings, differential pressures, or temperatures.

2.4 Emergency Operations

To perform an emergency stop for any reason, push the “Emergency Stop” pushbutton on the control panels to shut down the operating machinery.

2.4.1 Oil Spills

Should a spill or leak occur, care should be taken to avoid slipping hazards. Care should be taken to avoid environmental contamination. Use oil absorbent spill cleanup materials and dispose of according to state and local regulations (see section 3.33 for further details on cleaning). Notify relevant authorities of the incident in accordance with all applicable regulations. The phone number for the National Response Center is 1-800-424-8802.

2.4.2 Fire and Explosion

Should a fire or explosion on or near the operating machinery occur, contact the relevant emergency response authorities. Disconnect electrical service from a safe location.

2.5 Shutdown, Post-Shutdown

Turn off the main power to the enclosure.

December 6, 2012 Atlantic Industrial Technologies Page 5 of 10

3 PREVENTATIVE MAINTENANCE

3.1 Operator Service Requirements

The HPU should be visually inspected regularly, especially after extended periods of non-use. The preventative maintenance steps for the HPU machinery, shown in the table in section 3.22, should be maintained as a minimum.

3.2 Preventative Maintenance Plan & Schedule

After initial commissioning, the unit should be visually checked over the following few days to ensure nominal operation without abnormal noise or pressure readings. A brief visual inspection of major components should be made before use on a regular basis. The included specification sheets should be reviewed for the required maintenance actions for each component.

Additional required preventative actions are as follows:

Required Action

Frequency Description

As -N ee de d

M on th ly to

M on th s to

M on th s

M on th s

Filters - Change X X

Filter element indicator should be monitored to ensure that the filter differential pressure doesn’t exceed 25 psi. Replace after first 25 hours of operation.

Reservoir Fluid X X

Test for particulate count and moisture yearly at most.

Replace as needed. Increase sampling frequency if unacceptable contamination is shown to occur.

X Change oil

Hoses X Inspect

O-Ring Seals for all components and mating surfaces

X Replace within 10 years at maximum

X X Replace every 7-10 years or when deficient in sealing ability

December 6, 2012 Atlantic Industrial Technologies Page 6 of 10

3.3 Cleaning Recommendations

Before cleaning any parts, the machine needs to be completely turned off, depowered, and locked out according to local and site regulations. Take caution as parts that circulate the hydraulic oil may be hot after operation. It is important to make sure the machine has enough time to cool off.

In the event that a leak or spill occurs within the hydraulic power unit skid, the following recommendations for cleaning shall be followed.

• Use only lint free rags or eco-friendly oil absorbent pads to soak up any oil leakage.

• Use as many pads as necessary to soak up all exposed oil.

• Follow OSHA regulation on properly disposing of oil or oil-soaked rags. Do not dispose the oil-soaked materials in ordinary waste containers. Do not leave oil-soaked rags lying around as they pose a fire hazard.

• Use an eco-friendly, bio-degradable oil degreaser and lint-free rags to wipe down the unit to remove any residual oil from the hydraulic power unit surfaces.

4 CORRECTIVE MAINTENANCE (REPAIR)

4.1 Troubleshooting Guides & Diagnostic Techniques

Recommended tools:

• Assorted English-size Allen keys

• Assorted SAE thin open ended wrenches

• Assorted screwdrivers, flat and Philips heads

• Oil cleanup material (e.g. rags)

• Electrical test equipment (e.g. multimeter, amp meter, voltages tester, etc)

The following corrective action should be taken in the event of:

4.1.1 System Does Not Turn On

Verify the status of the following components:

• Main circuit breaker is closed

• Motor rotor is not locked

• Overload is not tripped

4.1.2 Low output pressure/flow

• Verify that the filter differential pressure is not excessive, indicating the need for filter replacement. Differential pressure should not exceed 25 PSI.

• Ensure sufficient oil supply in the reservoir

4.1.3 Blockage

In the event of foreign object or contaminant blockage, the system should be shut down, depowered, and locked out. Contact the original equipment manufacturer, Atlantic Industrial Technologies, for guidance before proceeding. Disconnect the hydraulic lines from the system to locate the source of the blockage. Drain the system, December 6, 2012 Atlantic Industrial Technologies Page 7 of 10 and disassemble any fitting, pipe, or components necessary to access the blockage to carefully and thoroughly remove it. Reassemble the components, installing new gaskets where necessary. Be sure to re-prime the system before returning to operation.

4.2 Wiring Diagrams & Control Diagrams

See the electrical schematics 11333.E001-B for electrical and control details.

4.3 Maintenance & Repair Procedures

Follow the maintenance instructions in the attached appendix, 5.2 Manufacturer’s Instructions. Please see the above section 4.1 for recommended tools.

To check the relief valve setting, manually start pump with the “Hand / Off / Auto” selector switch with system electrical power supplied. Observe the relief valve pressure on the corresponding pressure gauge.

4.4 Removal & Replacement Instructions

Follow the installation instructions in the attached appendix, 5.2 Manufacturer’s Instructions, for individual components. Electrical work should be performed by certified electricians, and all work performed on the HPU should be conducted by an IFPS Fluid Power Certified Mechanic.

4.5 Corrective Maintenance & Work-Hours

Standard wrenches, ratchets and screwdrivers are required for performing basic maintenance, (replacing filters, etc). No special tooling is required. Please see the above section 4.1 for recommended tools.

Action Duration (Man Hours)

Approximate Frequency

Estimated Hours Per Year

Filters Filter Element Replacement 8 Every 6 Months 16

Reservoir Fluid Particulate Count Test 2 Once/Year 2 Change Oil 8 Every 5 Years N/A

Hoses Replace 16 Every 10 Years N/A

O-Ring Seals Replace 24 Every 7-10 Years N/A

December 6, 2012 Atlantic Industrial Technologies Page 8 of 10

5 APPENDICES

5.1 Warranty Information

5.2 Contractor Information

December 6, 2012 Atlantic Industrial Technologies Page 9 of 10

5.1 Warranty Information

LIMITED WARRANTY

Atlantic Industrial Technologies Inc. (Seller) warrants that its products are free from defects in material and workmanship for a period of one (1) year from the date of shipment from the factory. "O" rings and seals are specifically exempt from this warranty. Seller does not accept responsibility of any type for, and this warranty shall not apply to, any of its products that have been subjected to improper installation or application, negligence, tampering, abuse, or which have been repaired or altered by anyone other than the Seller. Seller’s liability under this warranty shall extend only to replacement or correction, F.O.B. our factory, of any part or product determined by Seller’s inspection as not conforming to this warranty.

INSTALLATION DISCLAIMER

Due to the custom nature of the installation and system being proposed, actual field conditions and unforeseen environmental factors on-site may affect the duration and complexity of the installation.

The design of every system, circuit, structure and assembly is thoroughly tested and inspected at our Long Island facility prior to shipping for fit, form and function. We invite you to our facility to witness these tests and inspections at a mutually convenient time to verify results. However, AIT will not be held responsible for delays in production, machine down-time or any other losses resulting from complications which arise during field start-up or installation for circumstances beyond our control.

Every effort will be made to minimize such delays and stay within estimated installation times.

December 6, 2012 Atlantic Industrial Technologies Page 10 of 10

5.2 Contractor Information

3 GENERAL ARRANGEMENT DRAWING

GAUGE PANEL w/

ISOLATORS AND TEST PORTS

PRESSURE SWITCHES

HYDRAULIC MANIFOLD

FLOW METER

HUB OIL PUMP/ MOTOR GROUP

1HP / 5GPM

HUB OIL FILTER

LOW FLOW

SERVO OIL FILTERS

SERVO PUMP/ MOTOR GROUP

25HP / 48GPM

SERVO PUMP/ MOTOR GROUP

25HP / 48GPM

HIGH FLOW

SERVO OIL FILTERS

RESERVOIR DRAIN

HEAT EXCHANGER

CENTRALIZED FIELD CONNECTIONS

WATER CONNECTIONS

FOR HEAT EXCHANGER

CUSTOM RESERVOIR,

110 GALLONS

w/ LIFTING PADS

ON 4 CORNERS

FILLING PORT

REVISIONS

REV. DESCRIPTION MODIFY BY DATE

A REVISED AS PER REQUESTED JN 7/13/2012

B FINALIZED DESIGN FOR MANUFACTURING JN 7/18/2012

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

ATLANTIC INDUSTRIAL TECHNOLOGIES. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

ATLANTIC INDUSTRIAL TECHNOLOGIES IS

PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

DRAWN

CHECKED

NAME

SIZE

B

DWG. NO. REV

6/28/2012

SHEET 1 OF 3DO NOT SCALE DRAWING

11333.M001-

TITLE:

B

AF-11333

JOB #:

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

jasonng

DATE

JG

ESTIMATED DRY WEIGHT:

2252LBS 5%

8/29/2012

HPU GENERAL ARRANGEMENT

THIRD ANGLE

PROJECTION

MATERAL Steel

SO

LI

D M

O D

EL

L

O C

A

TIO

N

S:

\A

IT

En gi ne er in g\ A

IT

D ra w in gs

\A F

0-

9\

A F-

3_ Pr op ul sio n

Sy st em s, In c\

So lid w or ks M od el s\

HP

U-

Epoxy Painted

0.01" 0.005" 1/2"

2 PLACE DECIMALS: ±

3 PLACE DECIMALS: ±

FRACTION: ±

ANGLE: ±

FINALIZED FOR MFG.

FINISH

55 1 4 "

COG

23 1

2 "±2"

47 1 16 "

79 11 16 "

30"

COG

17 9

16 "±1"

72 11 16 "

COG

35 3

8 "±1"

34.40 34.40

28.00

6X 7

8 " THRU

MOUNTING HOLES

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

ATLANTIC INDUSTRIAL TECHNOLOGIES. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

ATLANTIC INDUSTRIAL TECHNOLOGIES IS

PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

DRAWN

CHECKED

NAME

SIZE

B

DWG. NO. REV

6/28/2012

SHEET 2 OF 3DO NOT SCALE DRAWING

11333.M001-

TITLE:

B

AF-11333

JOB #:

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

jasonng

DATE

JG

ESTIMATED DRY WEIGHT:

2252LBS 5%

8/29/2012

HPU GENERAL ARRANGEMENT

THIRD ANGLE

PROJECTION

MATERAL Steel

SO

LI

D M

O D

EL

L

O C

A

TIO

N

S:

\A

IT

En gi ne er in g\ A

IT

D ra w in gs

\A F

0-

9\

A F-

3_ Pr op ul sio n

Sy st em s, In c\

So lid w or ks M od el s\

HP

U-

Epoxy Painted

0.01" 0.005" 1/2"

2 PLACE DECIMALS: ±

3 PLACE DECIMALS: ±

FRACTION: ±

ANGLE: ±

B

TP9 ON MANIFOLDJ

A

O LK

DETAIL A

SCALE 1 : 6

P H M G N IN N OUT

DETAIL B

SCALE 1 : 6

TP5 TP6 TP7 TP8

TP1 TP2 TP3 TP4

G1 G2 G3 G4 G5

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

ATLANTIC INDUSTRIAL TECHNOLOGIES. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

ATLANTIC INDUSTRIAL TECHNOLOGIES IS

PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

DRAWN

CHECKED

NAME

SIZE

B

DWG. NO. REV

6/28/2012

SHEET 3 OF 3DO NOT SCALE DRAWING

11333.M001-

TITLE:

B

AF-11333

JOB #:

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

jasonng

DATE

JG

ESTIMATED DRY WEIGHT:

2252LBS 5%

8/29/2012

HPU GENERAL ARRANGEMENT

THIRD ANGLE

PROJECTION

MATERAL Steel

SO

LI

D M

O D

EL

L

O C

A

TIO

N

S:

\A

IT

En gi ne er in g\ A

IT

D ra w in gs

\A F

0-

9\

A F-

3_ Pr op ul sio n

Sy st em s, In c\

So lid w or ks M od el s\

HP

U-

Epoxy Painted

0.01" 0.005" 1/2"

2 PLACE DECIMALS: ±

3 PLACE DECIMALS: ±

FRACTION: ±

ANGLE: ±

4 HYDRAULIC SCHEMATIC

5 ELECTRICAL SCHEMATICS

INITIALS

REVISIONS

DESCRIPTION

DATE

INITIAL RELEASE 07/31/12 AG

DRAWN BY:

TITLE:

AG 07/31/12

DATE

APPROVED

NONE

SCALE

AF-11333 11333.E001-A

PROPULSION SYSTEMS, INC.

ELECTRICAL SCHEMATIC

HIGH VOLTAGE CONTROL/ PLC INPUTS

A

ADDED MOTOR RUNNING INDICATOR LIGHTS 08/17/12 AG

REVISIONS

DESCRIPTION

DATE

INITIAL RELEASE 07/31/12 AG

DRAWN BY:

TITLE:

AG 07/31/12

DATE

APPROVED

NONE

SCALE

AF-11333

PROPULSION SYSTEMS, INC.

ELECTRICAL SCHEMATIC

PLC OUTPUTS

11333.E001-A

REVISIONS

DESCRIPTION

DATE

INITIAL RELEASE 07/31/12 AG

DRAWN BY:

TITLE:

AG 07/31/12

DATE

APPROVED

NONE

SCALE

AF-11333

PROPULSION SYSTEMS, INC.

ELECTRICAL SCHEMATIC

PANEL LAYOUT

11333.E001-A

6 HYDRAULIC BILL OF MATERIALS

Model No. AF-11333 Customer: Propulsion Systems, Inc.

BOM: HydraulicBOM: Hydraulic

Item Manufacturer Part Number Quantity Description

1.1 Baldor CEM4103T 2 25 HP, 1770 RPM, 208-230/460 VAC, 284TC, TEFC, 1.15 SF, 30.3 FL Amps

1.2 Vescor VSM-284-W 4 Motor Dampening Rod 284TC

2 Metaris 35V351R 2 Vane Pump, 6.83 Cu. In., 1800 RPM Max, 2500 PSI Max, 2-Bolt SAE "C", Keyed Shaft 1-1/4" x 5/16" x 2.88", Inlet 2" C61, Outlet 1-1/4" C61

3.1 Magnaloy M284862C 2 Pump/Motor Mount, 284TC x SAE "C" 2/4 Bolt, 3 2 Vescor L-150-1-7/8-X-1/2 2 L type hub Keyed L100 1-7/8 x 1/2 aka 121213.2 Vescor L 150 1 7/8 X 1/2 2 L type hub, Keyed, L100, 1 7/8 x 1/2, aka 12121

3.3 Vescor L-150-1-1/4-X-5/16 2 L type hub, Keyed, L100, 1-1/4 x 5/16, aka 35751

3.4 Vescor L-150 2 Spider, L-150

4.1 Baldor CEM3581T 1 1 HP, 1760 RPM, 208-230/460 VAC, 143TC, TEFC, 1.15 SF, 1.6 FL Amps 4 2 Vescor VSM 143 W 2 Motor Dampening Rod 143TC4.2 Vescor VSM-143-W 2 Motor Dampening Rod 143TC 5 Honor 2GG1U11R 1 Gear Pump, 11cc, 3,500 PSI Max, 2-Bolt SAE "A", Keyed Shaft 5/8" x 5/32" x 0.94", Inlet -12 SAE, Outlet -10 SAE

6.1 Magnaloy M056422A 1 Pump/Motor Mount, 143TC x SAE "A" 2-Bolt

6.2 Vescor L-075-7/8-X-3/16 1 L type hub, Keyed, L75, 7/8 x 3/16, aka 10692

6.3 Vescor L-075-5/8-X-5/32 1 L type hub, Keyed, L75, 5/8 x 5/32, aka 37240

6.4 Vescor L-075 1 L-075 Spider

7 M&W 12-0390 1 Custom Manifold, Combining/Filter, 6061 Aluminum 8 Sun Hydraulics CXJA-XAN 2 Check Valve, T-18A, 4 psi cracking, nose to side, 0-160 gpm, [350-375 ft-lb]y , , p g, , gp , [ ] 9 Sun RPGC-LAN 1 Relief Valve, 100-3000 PSI, Pilot Operated, Internal pilot, T-3A cavity, 0-50 gpm, [45-50 ft-lb]

10 DMIC BVMM-1250A-4111 1 Ball Valve, 3-Way, 1.25", 3000 PSI, Aluminum, Port Overlap

11.1 Parker 50P110QM50XX1 1 Filter, 1-3/8" Manifold Mount, 10 Micron, Right side Visual Indicator, 5000 PSI Max 11 2 Parker 50P110QML50XX1 1 Filter 1 3/8" Manifold Mount 10 Micron Left side Visual Indicator 5000 PSI Max11.2 Parker 50P110QML50XX1 1 Filter, 1-3/8 Manifold Mount, 10 Micron,Left side Visual Indicator, 5000 PSI Max

11.3 Parker 5-1/4 F5OG-S 2 Adapter bushing, -5 SAE male X 1/4" NPT female

11.4 Lenz 4-ABV 2 Air bleed valve, 1/4" NPT male

12 Sun Hydraulics RSJC-LBN 1 Sequence Valve, 50-1500 PSI, T-19A, 3-port nose to side w/ external drain, 0-120 gpm, [350-375 ft-lb] 13 P k TPCS600S3AL 1 Fl C t l V l P /T t C t d 3/8" M if ld M t 3 GPM M 3000 PSI M13 Parker TPCS600S3AL 1 Flow Control Valve, Pressure/Temperature Compensated, 3/8" Manifold Mount, 3 GPM Max, 3000 PSI Max 14 Anchor LV2BS#6-2T 2 Ball Valve, 2-Way, -6 SAE, 1000 PSI WOG, Stainless Steel 15 Parker 15CN110QEBM2GS124 2 Filter, In-line, -12 SAE, 10 Micron, Visual Indicator, 800 PSI Max 16 Parker C620S 2 Check Valve, -6 SAE, 5000 PSI Max, 5 PSI Crackingg

17.1 Sun Hydraulics AEI 1 Line Body, Relief Valve, Through Ported w/ Gauge Port, -6 SAE, T-162A Cavity, Aluminum

17.2 Sun Hydraulics RPCC-LAN 1 Relief Valve, 75-3000 psi, Pilot Operated, balance piston, T-162A cavity, 0-12 gpm, [20-25 ft-lb] 18 Anchor LV2BS#24-2T-MH 2 Ball Valve, 2-Way, -24 SAE, 1000 PSI WOG, Stainless Steel 19 Thermal Transfer EKS-1024-F-R 1 Heat Exchanger Shell & Tube Four-Pass -24 SAE Oil Ports 3/4" NPT Water Ports Bypass Valve19 Thermal Transfer EKS 1024 F R 1 Heat Exchanger, Shell & Tube, Four Pass, 24 SAE Oil Ports, 3/4 NPT Water Ports, Bypass Valve

20.1 AKG WV-3/4 1 Water Regulating Valve, 3/4 inch NPT, in/out, 75 to 150 F, max flow 40 gpm

20.2 AKG BW-3/4 1 Bulbwell for all AKG regulating valves

21 Magnaloy RES-11333 1 Custom Reservoir, 110 Gallons, Carbon Steel 22 P k 934330T 1 5" Di bl B th T iC t S i22 Parker 934330T 1 5" Disposable Breather, TriCeptor Series 23 LDI G615-10-A-1 1 Sight Level Gauge w/ Thermometer, 10", Front Mount, Aluminum 24 Vescor SS-51 2 Suction Strainer, 2 NPT, 50 gpm 25 Lenz 49-5-100 1 Suction Strainer, 3/4 NPT, 8 gpm

26.1 Sun Hydraulics AEJ 1 Line Body, Relief Valve, Through Ported w/ Gauge Port, -8 SAE, T-162A Cavity, Aluminum

26.2 Sun Hydraulics RPCC-LAN 1 Relief Valve, 75-3000 psi, Pilot Operated, balance piston, T-162A cavity, 0-12 gpm, [20-25 ft-lb] 27 Anchor LV2BS#8-2T 1 Ball Valve, 2-Way, -8 SAE, 1000 PSI WOG, Stainless Steel 28 Parker 15CN210QEBM2GS124 1 Filter, In-line, -12 SAE, 10 Micron, Visual Indicator, 800 PSI Max28 Parker 15CN210QEBM2GS124 1 Filter, In line, 12 SAE, 10 Micron, Visual Indicator, 800 PSI Max 29 Parker C820S 1 Check Valve, -8 SAE, 5000 PSI Max, 5 PSI Cracking 30 Parker BV4H08S4SS1NA 1 Ball Valve, 4-Way, #8 SAE, Steel, 6000 PSI, X-Bore 90 Deg., Zero Overlap, Nitrile, Locking Handle

6-16-1

BOM: HydraulicBOM: Hydraulic

Item Manufacturer Part Number Quantity Description 31 Anchor LV2BN3/4-2T 2 Ball Valve, 2-Way, 3/4"NPT SAE, 1000 PSI WOG, Stainless Steel 32 Omega PSW-114 4 Pressure Switch, 15-500 psi range, 2-8 psi deadband, 2500 psi max, 1/4" female NPT port, NEMA 4X, SPDT 15A, 1/2" conduit connectiong p g p p p 33 Wika 4282896 1 Pressure Gauge, 0-30 PSI, Stainless Steel, 1/4" NPT w/ Front Flange, 2.5", Series 233.55 34 Wika 4282926 1 Pressure Gauge, 0-160 PSI, Stainless Steel, 1/4" NPT w/ Front Flange, 2.5", Series 233.55 35 Wika 4282969 2 Pressure Gauge, 0-600 PSI, Stainless Steel, 1/4" NPT w/ Front Flange, 2.5", Series 233.55 36 Wika 4282985 1 Pressure Gauge 0-1000 PSI Stainless Steel 1/4" NPT w/ Front Flange 2 5" Series 233 5536 Wika 4282985 1 Pressure Gauge, 0 1000 PSI, Stainless Steel, 1/4 NPT w/ Front Flange, 2.5 , Series 233.55 37 Generant 3000-4-P 9 Gauge Isolator Valve, In-Line, 1/4" NPTF Female x 1/4" NPTF Female, 3000 PSI Max., Panel Mount 38 Stauff SKK20-7/16 UNF VE C6F 9 Test Coupling, -4 SAE Male x M16 Coupling, Viton o-ring, Steel 39 Inserta ICFT-A-6120-V03 2 Check Valve, Flange Type, -20 C61, 3 PSI Cracking Pressure, 80 GPM Nominal Flow Rate 40 H dl d H800A 050 1 Fl M t 20 SAE 5 50 GPM Al i 3500 PSI40 Hedland H800A-050 1 Flow Meter, -20 SAE, 5-50 GPM, Aluminum, 3500 PSI 41 Anchor LV2BS#20-2T-MH 1 Ball Valve, 2-Way, -20 SAE, 1000 PSI WOG, Stainless Steel 42 Check All U3JCSBN40.0PH 1 Check Valve, 1-1/2" NPT Female, 1500 psi, 40 psi cracking pressure, Carbon Steel Body, 316SS Spring 43 Check All U3JCSBN20.0PH 1 Check Valve, 1-1/2" NPT Female, 1500 psi, 20 psi cracking pressure, Carbon Steel Body, 316SS Spring 44 Anchor 835-40 1 SAE Half Coupling, -40 SAE 45 BoatZincs E00 1 Zinc Plug, 1/8" NPT Male 46 DMIC BSE07HB07S11 2 Thread to Barb elbow adapter, 0.75" hose barb to -12 SAE 47 DMIC BSE20HB20S-11 2 Thread to Barb elbow adapter, 2.0" hose barb to -32 SAE47 DMIC BSE20HB20S 11 2 Thread to Barb elbow adapter, 2.0 hose barb to 32 SAE 48 DMIC FSL-1250-SK 2 Split flange Kit, 1-1/4", code 61 49 DMIC FSL-2000-SK 2 Split flange Kit, 2", code 61 50 DMIC HBS-20HB-20SM-11 2 Split Head to Barb inline adapter, 2.0" SAE to hose barb 51 Main 1219 12 12 1 NPT half coupling 3/4"51 Main 1219-12-12 1 NPT half coupling, 3/4 52 Main 1219-16-16 1 NPT half coupling, 1" 53 Main 1220-12-12 1 SAE half coupling, -12 54 Main 1220-24-24 2 SAE half coupling, -24 55 Main 1266-04-04 9 SAE Full Coupling, -04 SAE x -04 SAE, Steel 56 Main 1266-08-08 3 SAE Full Coupling, -08 SAE x -08 SAE, Steel 57 Main 1266-20-20 1 SAE Full Coupling, -20 SAE x -20 SAE, Steel 58 Main 1267-08-08 1 SAE x NPT Coupling, -8 SAE x 1/2" nptp g, p 59 Main 1267-12-12 3 SAE x NPT Coupling, -12 SAE x 3/4" npt 60 Main 1267-16-16 2 SAE Coupling, -16 SAE x 1" npt 61 Main 1267-24-24 1 SAE Coupling, -24 SAE x 1-1/2" npt 62 Main 1267-32-32 2 SAE Coupling -32 SAE x 2" npt62 Main 1267-32-32 2 SAE Coupling, -32 SAE x 2 npt 63 Main 3303-20-20 2 -04 SAE Gauge Port Adapter, -20 C61 O-ring x -20 C61 Flat Face, Steel 64 Marmon Keystone TH0.375x0.049 6 Hydraulics Tubing, Steel, 0.375"OD w/ 0.049" Wall, 20' stick min 65 Marmon Keystone TH0.5x0.065 14 Hydraulics Tubing, Steel, 0.5"OD w/ 0.065" Wall, 20' stick min 66 M K t TH0 75 0 065 7 H d li T bi St l 0 75"OD / 0 065" W ll 20' ti k i66 Marmon Keystone TH0.75x0.065 7 Hydraulics Tubing, Steel, 0.75"OD w/ 0.065" Wall, 20' stick min 67 Marmon Keystone TH1.0x0.095 4 Hydraulics Tubing, Steel, 1"OD w/ 0.095" Wall, 20' stick min 68 Marmon Keystone TH1.5x0.120 6 Hydraulics Tubing, Steel, 1.5"OD w/ 0.120" Wall, 20' stick min 69 MMC 2216T12 2 Multiline Plastic Clamp for 3/16" Outside Diameter, 10 Slot 70 MMC 3015T22 1 Vibration-Damping Clamp for Pressurized Lines Sngl Line, Weld-Mount, Zinc-Pltd STL, 3/8" OD, 3/8" Tube 71 MMC 3015T23 2 ibration-Damping Clamp for Pressurized Lines Sngl Line, Weld-Mount, Zinc-Pltd STL, 1/2" OD, 1/2" Tube 72 MMC 3015T29 2 Vibration-Damping Clamp for Pressurized Lines Sngl Line, Weld-Mnt, Zinc-Plated, 1-1/2" OD, 1-1/2" Tube 73 MMC 3015T315 1 Vibration-Damping Clamp for Pressurized Lines Sngl Line Weld-Mount Zinc-Pltd STL 2-3/8" OD 2" Pipe73 MMC 3015T315 1 Vibration Damping Clamp for Pressurized Lines Sngl Line, Weld Mount, Zinc Pltd STL, 2 3/8 OD, 2 Pipe 74 MMC 3252T3 1 Vibration-Damping Clamp for Pressurized Lines Double Line, Weld-Mnt, Zinc-Pltd STL, 1/2" OD, 1/2" Tube 75 MMC 3252T5 1 Vibration-Damping Clamp for Pressurized Lines Double Line, Weld-Mnt, Zinc-Pltd STL, 3/4" OD, 3/4" Tube

6-26-2

BOM: HydraulicBOM: Hydraulic

Item Manufacturer Part Number Quantity Description 76 MMC 4457K32 1 Standard Wall Black Welded Steel Pipe 1/2 Pipe Size X 36" Length, Threaded Ends 77 MMC 4457K52 1 Standard Wall Black Welded Steel Pipe 1 Pipe Size X 36" Length, Threaded Endsp p g 78 MMC 4457K72 1 Standard Wall Black Welded Steel Pipe 1-1/2 Pipe Size X 36" Length, Threaded Ends 79 MMC 44605K241 1 Steel Hex Bushing, 1/4 Male X 1/8 Female 80 MMC 44615K415 4 Standard-Wall Blk Steel Threaded Pipe Nipple 3/4" Pipe X 1-3/8" Length, Fully Threaded, Sch 40 81 MMC 44615K419 2 Standard-Wall Blk Steel Threaded Pipe Nipple 2 Pipe Size X 2" Length Fully Threaded81 MMC 44615K419 2 Standard Wall Blk Steel Threaded Pipe Nipple 2 Pipe Size X 2 Length, Fully Threaded 82 MMC 5727K43 3 Marine Coolant and Fuel Hose 3/4" ID, 1-1/8" OD, 58 PSI 83 MMC 5727K53 7 Marine Coolant and Fuel Hose 2" ID, 2-3/8" OD, 35 PSI 84 Parker 1/4 FF-S 4 Pipe Nipple, 1/4" NPT Male x 1/4" NPT Male, Steel 85 P k 1/4 FG S 1 Pi E d / Ad t 1/4" M l NPT 1/4" F l NPT St l85 Parker 1/4 FG-S 1 Pipe Expander / Adapter, 1/4" Male NPT x 1/4" Female NPT, Steel 86 Parker 10-8 F5OG5-S 1 Straight Thread Reducer, O-Ring Boss, -10 SAE Male x -8 SAE Female 87 Parker 11543-20-20 2 Hose crimp end, series 43, 1 1/4" hose, -20 C61 flange head straight 88 Parker 12 BL-S 4 Tube nut, -12 Seal-lok, steel 89 Parker 12 C5OLO-S 2 Straight Thread Connector, -12 Seal-lok Male to -12 SAE Male, Elbow 90 Parker 12 CLO-S 1 Seal-lok tube to Male NPT Elbow, 3/4" tube x 3/4" NPT, steel 91 Parker 12 FLO-S 1 Seal-lok tube to Male NPT, 3/4" tube x 3/4" NPT 92 Parker 12 P5ON-S 1 Hex head plug, extended, -12 SAE92 Parker 12 P5ON S 1 Hex head plug, extended, 12 SAE 93 Parker 12 TPL-S 4 Parflange sleeve, -12 Seal-lok 94 Parker 12-6 F5OG5-S 4 Straight Thread Reducer, O-Ring Boss, -12 SAE Male x -6 SAE Female, Steel 95 Parker 12-8 F5OG5-S 2 Straight Thread Reducer, O-Ring Boss, -12 SAE Male x -8 SAE Female, Steel 96 Parker 16 BL S 2 Tube nut 16 Seal lok steel96 Parker 16 BL-S 2 Tube nut, -16 Seal-lok, steel 97 Parker 16 C5OLO-S 1 Straight Thread Connector, -16 Seal-lok Male to -16 SAE Male, Elbow 98 Parker 16 F5OLO-S 1 Straight Thread Connector, -16 Seal-lok Male to -16 SAE Male 99 Parker 16 P5ON-S 1 Hex head plug, extended, -16 SAE, steel 100 Parker 16 TPL-S 2 Parflange sleeve, -16 Seal-lok, steel 101 Parker 1J743-24-20 2 Hose crimp end, series 43, 1 1/4" hose, -24 ORFS female swivel 45 elbow 102 Parker 20 F5OHAO-S 3 Straight Thread Union, O-Ring Boss, -20 SAE, Steel 103 Parker 24 AOEL6-S 2 Straight Thread Elbow, -24 SAE Male x -24 ORFS Female, Steelg , , 104 Parker 24 BL-S 6 Tube nut, -20 Seal-lok, steel 105 Parker 24 CLO-S 1 #24 Male O-ring Face Seal x 1 1/2" Male NPT Fitting - 90 Degree Elbow 106 Parker 24 F5OHAO-S 1 Straight Thread Union, O-Ring Boss, -24 SAE 107 Parker 24 F5OLO-S 3 Straight Thread Connector -24 Seal-lok Male to -24 SAE Male stainless steel107 Parker 24 F5OLO-S 3 Straight Thread Connector, -24 Seal-lok Male to -24 SAE Male, stainless steel 108 Parker 24 FLO-S 1 Seal-lok tube to Male NPT, 1-1/2" tube x 1-1/2" NPT 109 Parker 24 JLO-S 1 Seal-lok tube tee, 1.5" tube, Steel 110 Parker 24 P5ON-S 2 Hex head plug, extended, -24 SAE, steel 111 P k 24 R5OLO S 1 St i ht Th d C t 24 S l l k M l t 24 SAE M l R T111 Parker 24 R5OLO-S 1 Straight Thread Connector, -24 Seal-lok Male to -24 SAE Male, Run Tee 112 Parker 24 TPL-S 6 Parflange sleeve, -24 Seal-lok, steel 113 Parker 24-1 1/2 F5OF-S 2 Male Pipe Adapter, -24 SAE x 1 1/2" NPT Male, Steel 114 Parker 24-20 F5OG5-S 1 Straight Thread Reducer, O-Ring Boss, -24 SAE Male x -20 SAE Female, Steel 115 Parker 4 C5OX-S 5 Straight Thread Elbow, -4 JIC 37˚ flare Male to -4 SAE Male 116 Parker 4 R5OX-S 8 Straight Thread Run Tee, -4 SAE Male x -4 JIC Male 117 Parker 4 R6X-S 2 Swivel Nut Run Tee, -4 JIC Female x -4 JIC Female 118 Parker 4-4 CTX-S 14 Straight Thread Elbow -4 JIC 37˚ flare Male to 1/4" NTF Male118 Parker 4 4 CTX S 14 Straight Thread Elbow, 4 JIC 37 flare Male to 1/4 NTF Male 119 Parker 4-4 FTX-S 2 Straight Thread Connector, 1/4" JIC 37˚ flare Male to 1/4" NPT Male 120 Parker 4-4 GTX-S 5 Straight Thread Connector, 1/4" JIC 37˚ flare Male to 1/4" NPT Female

6-36-3

BOM: HydraulicBOM: Hydraulic

Item Manufacturer Part Number Quantity Description 121 Parker 451TC-20 5 Hydraulic pressure hose, 100R17, series 43, tough cover, 1 1/4" , 3,000psi 122 Parker 6 BL-S 8 Tube nut, -6 Seal-lok, steel 123 Parker 6 C5OLO-S 2 Straight Thread Connector, -6 Seal-lok Male to -6 SAE Male, Elbow 124 Parker 6 F5OHAO-S 4 Straight Thread Union, O-Ring Boss, -6 SAE, Steel 125 Parker 6 F5OLO-S 3 Straight Thread Connector, -6 Seal-lok Male to -6 SAE Male 126 Parker 6 S5OLO-S 1 Straight Thread Connector -6 Seal-lok Male to -6 SAE Male Branch Tee Steel126 Parker 6 S5OLO S 1 Straight Thread Connector, 6 Seal lok Male to 6 SAE Male, Branch Tee, Steel 127 Parker 6 TPL-S 8 Parflange sleeve, -6 Seal-lok, steel 128 Parker 6 V5OLO-S 1 Straight Thread Connector, -6 Seal-lok Male to -6 SAE Male, 45deg Elbow 129 Parker 8 BL-S 12 Tube nut, -8 Seal-lok, steel 130 P k 8 C5OLO S 7 St i ht Th d C t 8 S l l k M l t 8 SAE M l Elb St l130 Parker 8 C5OLO-S 7 Straight Thread Connector, -8 Seal-lok Male to -8 SAE Male, Elbow, Steel 131 Parker 8 F5OHAO-S 3 Straight Thread Union, O-Ring Boss, -8 SAE, Steel 132 Parker 8 F5OLO-S 2 Straight Thread Connector, -8 Seal-lok Male to -8 SAE Male 133 Parker 8 F65OL-S 2 Straight Thread Swivel Connector, -08 SAE Male x -08 ORFS Female 134 Parker 8 HP5ON-S 1 Flush Plug, O-Ring Boss, -8 SAE, Steel 135 Parker 8 JLO-S 1 Seal-lok tube tee, 1/2" tube 136 Parker 8 TPL-S 12 Parflange sleeve, -8 Seal-lok 137 Parker 8-6 C5OLO-S 2 Straight Thread Connector, -8 Seal-lok Male to -6 SAE Male, Elbow, Steel137 Parker 8 6 C5OLO S 2 Straight Thread Connector, 8 Seal lok Male to 6 SAE Male, Elbow, Steel 138 Stauff SMS-U-1/4-1250MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 1250mm 139 Stauff SMS-U-1/4-1560MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 1560mm 140 Stauff SMS-U-1/4-1650MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 1650mm 141 Stauff SMS U 1/4 1680MM B 1 Test Hose 04 JIC Female x 04 JIC Female 1680mm141 Stauff SMS-U-1/4-1680MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 1680mm 142 Stauff SMS-U-1/4-230MM-B 13 Test Hose, -04 JIC Female x -04 JIC Female, 230mm 143 Stauff SMS-U-1/4-305MM-B 2 Test Hose, -04 JIC Female x -04 JIC Female, 305mm 144 Stauff SMS-U-1/4-370MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 370mm 145 Stauff SMS-U-1/4-560MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 560mm 146 Stauff SMS-U-1/4-920MM-B 1 Test Hose, -04 JIC Female x -04 JIC Female, 920mm 147 Vescor 1045 1 SAE Straight Thread Tee, T1: -24, T2: -24, T3: -24, Steel 148 MMC 9565K55 4 Square Finishing Plug for Tube Ribbed, Fits 1-1/2" Tube OD, 1.2812"-1.3438" Tube IDq g g , , 6-46-4

7 ELECTRICAL BILL OF MATERIALS

BOM: ElectricalBOM: Electrical

Item Manufacturer Part Number Quantity Description 1 Eaton G3P-080 1 MCCB, 80A 3P, 480VAC, G-FRAME

1.1 Allen Bradley 140U-G-RVM12B 1 Rotary, Variable-Depth Operating Mechanism, 12" rod, Black, NEMA 4X 2 Alltech 38073 1 High-Amp Distribution Block 3 Circuits, 175 Amps, 1 Input/6 Output Connections 3 Fuji SC-E2-110VAC 2 CONTACTOR 40A, 110-120VAC COIL, 54mm

3.1 Fuji TK-E2-3600 2 THERMAL OVERLOAD RELAY 24-36A 54MM

3 2 Fuji SZ-Z32 2 SURG SUPP 100-250 AC/DC E1-E4 VAR3.2 Fuji SZ Z32 2 SURG SUPP 100 250 AC/DC E1 E4 VAR

3.3 Fuji SZ-ERW2A 1 REV KIT LINE SIDE FOR SC-E1 TO SC-E2S

4 Fuji SC-E02-110VAC 1 Fuji IEC 9A contactor, non-reversing, 3-pole, 45 mm frame width, 24 VDC coil

4.1 Fuji TK-E02-220 1 Thermal overload relay, 53 mm frame width, FLA range 1.4 to 2.2 amps. May only be used with Fuji SC-E02, SC-E03, SC-E04, SC-E05 43 mm wide contactorscontactors.

4.2 Fuji SZ-Z2 1 SURG SUPP 100-250 AC/DC E02-E05 VAR

5 Eaton WMZT3C05 1 CIRCUIT BREAKER, 3P, 5A, C CURVE, DIN RAIL MOUNT 6 Allen Bradley 2080-LC10-12AWA 1 Micro810 Controller, 8IN 120/240VAC, 4RLY, AC PWR 7 HPS PH100MQMJ 1 TRANSFORMER CONTROL 100VA 480x240VAC TO 240x120VAC

7.1 HPS FG2 1 COVER UNFUSED ALL 75VA & 100VA MLI & MGJ 50VA PRIMARY OR SECONDARY SIDE

7.2 HPS PFK1 1 FUSE KIT MQMJ & PG SERIES 50-100VA PRIMARY SIDE

7.3 HPS FGF2 1 COVER FUSED ALL 75VA & 100VA MLI & MGJ 50VA PRIMARY OR SECONDARY SIDE3 S 8 Bussman CHCC1D-1 1 FUSE HOLDER, 12/PKG, CC CLASS, 1 POLE, DIN MT, NON-IND, 30A 9 MMC 9378K25 4 Natural Rubber Vibration Damping Sandwich Mnt Male/Female, 8-32 Thread, 1/2" H, 5/8" W

10 Eaton HT8JEH1D 2 OPER SEL 30mm METAL LEVER MNTND 3-POS OPER ONLY 11 Eaton HT8AAH 2 PB OPER 30mm METAL BLK FLUSH MOM OPER HEAD W/O CONTACT BLOCK11 Eaton HT8AAH 2 PB OPER 30mm METAL BLK FLUSH MOM OPER HEAD W/O CONTACT BLOCK 12 Eaton HT8JDH3A 1 OPER SEL 30mm METAL LEVER MNTND 2-POS OPER ONLY 13 Eaton HT8A 11 CONTACT BLOCK N.O. FOR HT8 SERIES 14 Eaton HT8CBR 1 MUSH PB 30mm METAL RED PUSH-PULL 40mm HEAD W/O CONTACT BLOCK

HT8B CONTACT BLOCK N C FOR HT8 SERIES14.1 Eaton HT8B 1 CONTACT BLOCK N.C. FOR HT8 SERIES

14.2 Eaton HT8RP79 1 LEGEND PLATE 30mm ROUND E-STOP PLASTIC YEL W/RED LETTERING 15 Hammond 1418JD7 1 N12 Lg JIC Encl w/panel - 20 x 20 x 7 - Steel/Gray 16 Eaton HT8HFGV7 3 IND LIGHT 30mm METAL GRN 120V FULL VOLTAGE INC-ILLUM

7-17-1

8 HYDRAULIC DATASHEETS

Product Information Packet

CEM4103T

25HP,1770RPM,3PH,60HZ,284TC,1046M,TEFC

Copyright © All product information within this document is subject to Baldor Electric Company copyright © protection, unless otherwise noted.

Hydraulic Power Unit - Item #01 - CEM4103THydraulic Power Unit - Item #01 - CEM4103T

8-18-1

Product Information Packet: CEM4103T - 25HP,1770RPM,3PH,60HZ,284TC,1046M,TEFC

Part Detail Revision: T Status: PRD/A Change #: Proprietary: No

Type: AC Prod. Type: 1046M Elec. Spec: 10WGX209 CD Diagram:

Enclosure: TEFC Mfg Plant: Mech. Spec: 10C152 Layout:

Frame: 284TC Mounting: F1 Poles: 04 Created Date:

Base: RG Rotation: R Insulation: F Eff. Date: 09-26-2011

Leads: 9#10 Literature: Elec. Diagram: Replaced By:

Nameplate NP2138L

CAT.NO. CEM4103T P/N ENCLOSURE TEFC

SPEC. 10C152X209G1 CC 010A FRAME 284TC S/N

HP 25 CLASS F HZ 60

RPM 1770 PH 3 DES B

VOLT 230/460 KVA-CODE G ODE BRG 6309 DE BRG 6311

AMP 60/30 USABLE AT 208V 63.3

RATING 40C AMB-CONT GREASE POLYREX EM

NEMA-NOM-EFF 93.6 PF 84 SER.F. 1.15

HTR-VOLTS HTR-AMPS MAX. SPACE HEATER TEMP.

8-28-2

Parts List Part Number Description Quantity

SA045722 SA 10C152X209G1 1.000 EA

RA041085 RA 10C152X209G1 1.000 EA

S/P107-000-004 SUPER-E(284 FR. & UP)-CL PLANT,POLYREX E 1.000 EA

10CB3000SP STD KO BOX MODEL 310,312,314 MTRS W/2.00 1.000 EA

12GS1000SP GASKET 1.000 EA

10XN3118K12 5/16-18 X .75 GRADE 5, ZINC PLATED 4.000 EA

HW1001A31 LOCKWASHER 5/16, ZINC PLT.591 OD, .319 I 4.000 EA

WD1000B16 KPA-4C BURNDY TERMINAL 1.000 EA

51XF2520A08 SCREW, HEX SER SLT HD, ZN 1/4-20 X .50 L 1.000 EA

10EP1106A01 FR ENDPLATE, MACH 1.000 EA

HA4051A00 PLASTIC CAP FOR GREASE FITTING 1.000 EA

10XN3816K32 BOLT, 3/8-16X2 HH YZ(5) 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

HW5100A11 W3917-042 WVY WSHR (WB) 1.000 EA

10XN2520K36 1/4-20 X 2.25" HX HD SCRWGRADE 5, ZINC P 2.000 EA

HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 2.000 EA

10XN3118K40 5/16-18 X 2.50" HEX HD, GRADE 5 4.000 EA

HW1001A31 LOCKWASHER 5/16, ZINC PLT.591 OD, .319 I 4.000 EA

10EP1305A01 PU ENDPLATE, MACH 1.000 EA

HA4051A00 PLASTIC CAP FOR GREASE FITTING 1.000 EA

10XN3816K28 3/8-16 X 1.75 HEX HD CAP SCREW, GRADE 5 4.000 EA

HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA

10FH4000 310 FAN HOUSING STAMPED 1.000 EA

10XN2520K08 1/4-20 X .50 GRADE #5, STL, ZINC PLATE 4.000 EA

8-38-3

Parts List (continued) Part Number Description Quantity

HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 4.000 EA

10CB3500SP CONDUIT BOX LID, CAST 1.000 EA

10GS1000SP GASKET, CONDUIT BOX LID 1.000 EA

51XW2520A12 .25-20 X .75, TAPTITE II, HEX WSHR SLTD 4.000 EA

HW4600B40 V-RING SLINGER 2.000 X 2.680 X 0.280 1.000 EA

HW2501H28 KEY, 1/2 SQ X 3.250 1.000 EA

LB1115 LABEL,LIFTING DEVICE 1.000 EA

HW4500A21 1618BALEMITE FITTING 825 UNIVERSAL 1.000 EA

HA4017A01 1/8 X 4 GREASE EXT (F/S) 1.000 EA

HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA

HA4001A01SP DRAIN PLUG, PLASTIC (MICRO PLAS) 1.000 EA

MJ1000A75 GREASE, POLYREX EM EXXON 0.130 LB

HW4500A03 GREASE FITTING, .125 NPT 1610(ALEMITE) 8 1.000 EA

HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA

HA4001A01SP DRAIN PLUG, PLASTIC (MICRO PLAS) 1.000 EA

09FN3001C02 EXTERNAL FAN, PLASTIC 1.000 EA

HW2500A25 WOODRUFF KEY USA #1008 #BLOW CARBON STEE 1.000 EA

51XB1214A20 12-14X1.25 HXWSSLD SERTYB 1.000 EA

LB5040 INSTRUCTION TAG, AC & DC 1.000 EA

LB1125C02 SUPER-E (STOCK CTN LABEL SUPER-E WITH FL 4.000 EA

LB1357 ENERGY GUIDE LABEL (BOX LABEL) 1.000 SH

MG1000Y03 WILKO 689.710 GOLD PAINT SUPER E 0.070 GA

85XU0407A04 #4-7 X 1/4 DRIVE PIN 4.000 EA

LC0005E02 SPL CONN.DIA./WARN.LABEL(LC0005/LB1119) 1.000 EA

8-48-4

Parts List (continued) Part Number Description Quantity

NP2138L LARGE NP BALDOR SUPER-E LASER BLANK 1.000 EA

10PA1000 PACKAGING GROUP COMBINED PRINT PK1023A06 1.000 EA

8-58-5

Performance Data at 460V, 60Hz, 25.0HP (Typical performance - Not guaranteed values) General Characteristics

Full Load Torque: 74.2 LB-FT Start Configuration: DOL

No-Load Current: 11.3 Amps Break-Down Torque: 235.0 LB-FT

Line-line Res. @ 25°C.: 0.307 Ohms A Ph / 0.0 Ohms B Ph Pull-Up Torque: 98.1 LB-FT

Temp. Rise @ Rated Load: 52 C Locked-Rotor Torque: 123.0 LB-FT

Temp. Rise @ S.F. Load: 63 C Starting Current: 186.0 Amps

Load Characteristics

% of Rated Load 25 50 75 100 125 150 S.F.

Power Factor: 50.0 73.0 81.0 85.0 86.0 85.0 86.0

Efficiency: 88.7 92.3 93.5 93.6 93.1 92.0 93.3

Speed: 1793.0 1785.0 1779.0 1771.0 1763.0 1755.0 1766.0

Line Amperes: 13.3 17.6 23.3 29.6 36.5 44.2 33.7

8-68-6

Performance Graph at 460V, 60Hz, 25.0HP Typical performance - Not guaranteed values

8-78-7

8-88-8

8-98-9

YO URSOURCE FORHIGH Q UALITY HYDRAULIC VANE PRODUCTS2 1

HIGH PERFORMANCE INDUSTRIALSINGLE INTRA-VANE PUM P

High Volumetric Efficiency Maximum 3000 psi Operating Pressure Twelve Vane Design for Quiet Operation Hydraulically Balanced for Extended Life Versatile Compact

Single Pump Ordering Specifications

35 V 38 11 R

MODEL 25V/35V/45V

INDUSTRIAL SERIES RING SIZE

SHAFT 1 KEYED

11-SPLINE

86-KEYED (HEAVY DUTY)

(OTHER SHAFT AVAILABLE)

ROTATION

R - C.W.

L - C.C.W.

Values based on using anti-wear type petroleum oil 150 SUS at 100° F and 0 psi inlet pressure.

HPU Item #02 Hydraulic Power Unit - Item #02 - 35V351RHydraulic Power Unit - Item #02 - 35V351R

8-108-10

2 2

M OBILE & INDUSTRIALSINGLE PUM PINSTALLATIO N DIMENSIONS

HPU Item #02

8-118-11

YO URSOURCE FORHIGH Q UALITY HYDRAULIC VANE PRODUCTS2 3

Dimension Chart

Shafts Description & Codes

3520 3525 4520 2525 4535

A 10.79 11.30 11.97 13.80 13.90

9.84

20 Series 25 Series 30 Series 35 Series 45 Series

A 6.12 6.38 6.96 7.28 8.50

B 5.22 4.75 4.85 4.94 6.02

C 2.50 1.50 1.50 1.50 1.69

D 4" 4" 4" 5" 5"

E 4.62 4.62 5.51 6.36

F 3.00 3.00 3.00 3.25 3.69

G .375 .375 .375 .375 .500

H .56 .56 .56 .688 .688

I 5.75 5.75 5.75 7.125 7.125

J .875 13th

1.75 EXT

.875 13th

1.75 EXT

.875 13th

1.75 EXT

1.25 14th

2.31 EXT

1.25 14th

2.44 EXT

K .875

EXT 2.13

.875

EXT 2.31

.875

EXT 2.31

1.25

EXT 2.88

1.25

EXT 2.44

L KEY .187 KEY .187 KEY .187 KEY .3125 KEY .3125

Inlet 1- 1- 1-

Outlet…