B.08.02.1.5 ar104_Att 5_NASS BYOT ASSEMBLY INSTRUCTIONS.PDF

NASS BYOT TOWER ASSEMBLY INSTRUCTIONS

WORK INSTRUCTION

Original Date: 10-4-2017

Revision: A- Original Release Date: 10-4-2017

Assembly must be performed by qualified tower erectors and using approved climbing equipment and safety gear.

Required Tools and Supplies:

#2 Philips Screw Driver #3 Philips Screw Driver Ratchet 7/16” socket 3/4” socket 7/16” wrench 9/16” wrench 3/4” wrench Needle Nose Pliers Thread lubricant Concrete Re-bar 3/16” Allen wrench Rubber Mallet Level Tension Meter

General Notes

1. All parts are engraved with the part number. Refer to drawing package for cross reference of part number to item balloon number.

2. Use thread lubricant on all bolted connections.

Clevis Pin Installation

Push cotter pin through hole in clevis pin (34) and bend with pliers to secure in place.

Building Tower Base Section

Completed Base Section

Step 1:

Connect large brackets (20) to bases (5) using pins (34).

Step 2:

Connect rung tubes (22) through horizontal slits in large brackets (20) with pins (34).

Step 3:

Slide leg tube (51) into large brackets (20) from previous step and pin (34).

Step 4:

Slide large bracket (20) over vertical tube (51) and pin (34) using lower hole in bracket, facing brackets out and angled slots up.

Step 5:

Slide small brackets (19) over the top of the vertical tube (51) with angled slots facing down, but do NOT secure with pins yet.

Step 6:

Slide the diagonal tubes (21) through the diagonal slits in the large brackets (20) and small brackets (19). Secure tubes to brackets with pins (34).

Step 7:

Secure small bracket (19) to vertical tube (51) with pins (34).

NOTE: Diagonal tubes should go in the same direction “ \ “ top left to bottom right.

Step 8:

Attach the ladder (9) and secure with bolt assembly (53).

Step 9:

Slide large brackets (20) to vertical tubes at all three corners facing inward. Do NOT secure with pins yet.

Step 10:

Slide the top horizontal rungs (22) through the slits and secure them, and large brackets (20) with pins (34).

Step 11:

Slide vertical leg tubes (36) into existing large brackets (20) and pin (34) in place.

Step 12:

Slide large brackets (20) over vertical leg tubes (36) with angular cut facing down and out, and pin

(34) in place.

Step 13:

Slide large bracket (20) and small bracket (19) over leg support (18) and pin (34) in place.

Step 14:

Attach leg brace (17) to small bracket (19) on leg support (18) with pin (34).

Step 15:

Attach leg brace (16) to large bracket (20) on leg support (18) with pin (34).

Step 16:

Secure ends of leg brace (16) and leg brace (17) to large bracket (20) as shown with pin (34), while attaching the top of leg brace (18) to large bracket (20) with pin (34).

Step 17:

Attach large bracket (20) to base (5) with pin (34), then attach to leg support (18) to large bracket

(20) with pin (34).

Step 18:

Repeat Steps 13 – 17 at each corner of the tower base.

Step 19:

Position Completed Tower Base Section in desired location and use to locate foundation pilings.

Step 20:

Prepare foundation per engineering plans but do NOT pour concrete at this time.

Step 21:

Move Completed Tower Base Section back into desired location so that each base (5) is centered over a piling location. Use scrap timber to level the tower and hold it at the proper height.

Step 22:

Insert J-Anchors into base (5) making sure to allow approximately the same amount of thread at top and bottom for maximun ajustability. J-anchors should hang down into prepared foundation piling hole per foundation engineering plans.

Step 23:

Foundation concrete is now ready to be poured per foundation engineering plans. Once foundation has set and cured, proceed to Step 24.

Step 24:

Place tension cable (45) eye bolt through hole in large bracket (20) and secure per Detail A.

Step 25:

Insert anchor tube (44) into large bracket (20) and pin (34) into place.

Step 26:

Place eye bolt at turnbuckle end of tension cable (45) through hole in anchor tube (44), and secure per Detail B.

Step 27:

Repeat Steps 24 – 26 at each corner of the tower base.

Detail A

(seen from above for clarity)

NOTE: Eye bolt is part of tension cable assembly (45) and (38).

NOTE: Tension the cables for stability, to help with alignment as needed, and for leveling the tower. Once the tower is complete, all cables will be adjusted to 100 lbs tension.

Max Cable Tension = 100 lbs.

Detail B

NOTE: Eye bolt is part of tension cable assembly (45).

Step 28:

Place tension cable (38) eye bolt through hole in bottom left large brackets (20) and upper right small brackets (19) of one face so that cable is on the outside of the tower and secure per Detail A.

Step 29:

Repeat for other 2 faces of the tower section.

Step 30:

Adjust cable tensions and J-Anchor screws to make Tower Base Section level.

Tower Base Section Is Complete

Temporary Platform for Personnel and Tools

Step 31:

Attach standoffs (50) to any piece of long grating. Place across horizontal tubes (22) as needed to provide a platform for standing or for holding tools.

Standoffs (50) should be placed so that grating cannot slide or tilt.

Building Lower Tower Sections

Step 32:

Slide small brackets (19) over the top of the existing vertical tube (36) but do NOT secure with pins yet.

Step 33:

Slide the diagonal tubes (21) through the diagonal slits in the large brackets (20) and small brackets (19). Secure tubes to brackets with pins (34).

Step 34:

Secure small bracket (19) to tube (36) with pins (34).

Step 35:

Attach the ladder (9) and secure with bolt assembly (53).

Step 36:

Slide large brackets (20) to vertical tubes at all three corners facing inward. Do NOT secure with pins yet.

Step 37:

Step 38:

Place tension cable (38) eye bolt through hole in brackets (19) and (20) of one face and secure per Detail A.

Step 39:

Repeat for other 2 faces of the tower section.

Step 40:

Slide heavy wall vertical leg tubes (23) into existing large brackets (20) and pin (34) in place.

Step 41:

Slide small brackets (19) over the top of the existing vertical tube (23) but do NOT secure with pins.

Step 42:

Slide the diagonal tubes (21) through the diagonal slits in the large brackets (20) and small brackets (19). Secure tubes to brackets with pins (34).

Step 43:

Secure small bracket (19) to tube (36) with pins (34).

NOTE: Diagonal tubes should go in the same direction “ \ “ top left to bottom right.

Step 44:

Repeat Steps 35 – 39.

Step 45:

Repeat Steps 40 - 44 until all heavy wall tubes (23) are used.

Lower Tower Section Is Complete

Building Upper Tower Section

Step 46:

Slide light wall vertical leg tubes (15) into existing large brackets (20) and pin (34) in place.

Step 47:

Slide small brackets (19) over the top of the vertical leg tube (15) but do NOT secure with pins yet.

Step 48:

Slide the diagonal tubes (21) through the diagonal slits in the large brackets (20) and small brackets (19). Secure tubes to brackets with pins (34).

Step 49:

Secure small bracket (19) to vertical leg tube (15) with pins (34).

Step 50:

Attach the ladder (9) and secure with bolt assembly (33).

Step 51:

Slide large brackets (20) to vertical tubes at all three corners facing inward. Do NOT secure with pins yet.

Step 52:

Step 53:

Place tension cable (38) eye bolt through hole in small brackets (19) and (20) of one face and secure per Detail A.

Step 54:

Repeat for other 2 faces of the tower section.

Step 55:

Repeat Steps 46 - 54 until all light wall tubes (15) are used or per desired tower height.

Upper Tower Section Is Complete

Building Final Tower Section

Step 56:

Slide light wall vertical leg tubes (35) into existing large brackets (20) and pin (34) in place.

Step 57:

Slide large brackets (20) over existing light wall vertical leg tubes (35) facing outward and with angled slots going up. Secure in place with pins (34).

Step 58:

Repeat Steps 46 – 53 to finish section

Tower is Complete

Building the Platform

Build Triangular Center Section (1)

Step 59:

Fasten frames (1.1) to corner triangular plates (1.2) using four screws (1.6) per corner.

Build Triangular Outer Sections (2)

Step 60:

Fasten frame (2.1) and (2.2) to corner triangular plates (2.3) using four screws (2.7) per corner.

Step 61:

Attach (29) to frames (2.2) as shown using screw assembly (54).

Step 62:

Attach support angle (11) to frame (2.2) using screw assembly (54).

Step 63:

Attach I-beam (12) to corner triangular plate (2.3) using screw assembly (33).

Step 64:

Attach brace bars (7) to support angles (11) using bolt assembly (52).

NOTE: Tighten bolt and nut so that brace bars (7) remain at an angle as shown to help with assembly to the tower.

Step 65:

Repeat Steps 60 - 64 to complete a total of three triangular sections.

Step 66:

Slide leg base weldment (8) and into top large brackets (20) in three corners.

Step 67:

Secure leg base weldment (8) with pin (34) by sliding pin through access.

Step 68:

Bolt bracket (39) to leg base weldment (8) as shown with screws (40), flat washers (41), lock washers (42), and nylok nuts (43).

Step 69:

Secure chain link (24) to any leg base weldment (8) with pin (32).

NOTE: Use chain link (24) for securing safety harness.

Step 70:

Secure triangular center section (1) to leg base weldments (8) with screws and nuts (54).

Step 71:

Install jib crane leg (4.1) into any leg base weldment (8).

Assemble and Install Jib Crane (4)

Step 72:

Bolt winch (4.4) to leg (4.1) using bolts (4.7), flat washers (4.8), lock washers (4.9), and nylok nuts (4.10).

Step 73:

Slide top (4.2) over leg (4.1) and secure with pins (4.6).

Step 74:

Slide arm (4.3) into top (4.2) to desired position and secure with pin (4.6).

Step 75:

Attach pulley (4.5) to arm (4.3) with pin (4.6).

Step 76:

Feed cable from winch (4.4) over pulley (4.5).

Step 77:

Secure cable harness to triangular outer platforms (2) as shown to aid lifting if desired.

Step 78:

Lift triangular outer platform (2) to top of tower and slide into place as shown.

Step 79:

Fasten triangular outer platform I beam (12) to leg base weldment (8) with screw assembly (33).

Step 80:

Fasten triangular outer platform (2) inner channel (2.1) to leg base weldment (8) with screw assembly (54).

Step 81:

Fasten triangular outer platform (2) inner channel (2.1) to center triangular section (1) with screw assembly (6).

Step 82:

Secure supports (7) to large bracket (20) with bolt assembly (52).

Step 83:

Remove cable harness from triangular outer platform (2).

Step 84:

Repeat Steps 78 to 83 for the other two triangular outer platform sections.

Step 85:

Attach pull handle (10) it screws (37) as shown onto inner triangle angles.

Step 86:

Secure deck grate with clips (30) to pull handle (10).

NOTE: Use pull handle (10) to lock or unlock grating in place as needed to gain entry.

Step 87:

Install deck grating (1.4) and (1.5) in center triangular section and secure with clips (30).

Step 88:

Install deck grating (2.5) and (2.6) in outer triangular sections and secure with clips (30).

Step 89:

Install railing (13) and (14) as shown with fittings (27) and (28). Tighten all allen head screws in fittings to secure railing.

Step 90:

Clamp corner rails with clamp (3).

Step 91:

Tighten all tension cables to 100 lbs.

NASS BYOT is Complete

-END-

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/HRV (Za stvaranje Adobe PDF dokumenata najpogodnijih za visokokvalitetni ispis prije tiskanja koristite ove postavke. Stvoreni PDF dokumenti mogu se otvoriti Acrobat i Adobe Reader 5.0 i kasnijim verzijama.)

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<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> /RUM <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> /RUS 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<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> /SUO 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<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> /UKR <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> /ENU (Use these settings to create Adobe PDF documents best suited for high-quality prepress printing. Created PDF documents can be opened with Acrobat and Adobe Reader 5.0 and later.)

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