Section_26_24_19.00_40_Motor_Control_Centers_-_Amendment_0001.pdf

SOO POE ELECTRICAL MODERNIZATION SOOPOEELECMODERN

SECTION TABLE OF CONTENTS

DIVISION 26 - ELECTRICAL

SECTION 26 24 19.00 40

MOTOR CONTROL CENTERS AMENDMENT 0001 21JUN2016

PART 1 GENERAL

1.1 REFERENCES

1.2 SYSTEM DESCRIPTION

1.2.1 Rules

1.2.2 Coordination

1.2.3 Standard Products

1.2.4 Nameplates

1.3 SUBMITTALS

1.4 DELIVERY, STORAGE, AND HANDLING

1.5 MAINTENANCE

1.5.1 Accessories and Tools

1.5.2 Spare Parts

1.5.3 Operation and Maintenance Manuals

PART 2 PRODUCTS

2.1 MOTOR CONTROL CENTERS

2.1.1 Specified Products

2.1.2 General Design

2.2 DEVICENET

2.2.1 General

2.2.2 DeviceNet Cable

2.2.3 DeviceNet Cable Layout

2.2.4 Power Supply

2.2.5 Scanner Modules

2.2.6 DeviceNet System Performance

2.2.7 DeviceNet Units

2.2.7.1 Motor Starter Units

2.2.7.2 Feeder Disconnects

2.3 PROGRAMMING OF PARAMETERS

2.4 INTELLICENTER SOFTWARE

2.5 TESTING

2.6 PAINTING

2.7 FACTORY TESTS

2.7.1 Motor Control Centers Tests

2.7.1.1 Dielectric Tests

2.7.1.2 Operational Tests

2.7.1.3 Short Circuit Tests

PART 3 EXECUTION

3.1 INSTALLATION

3.2 FIELD TESTING

-- End of Section Table of Contents --

SECTION 26 24 19.00 40 Page 1

SECTION 26 24 19.00 40 Page 2

SECTION 26 24 19.00 40

MOTOR CONTROL CENTERS AMENDMENT 0001 21JUN2016

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

NEMA ICS 1 (2000; R 2015) Standard for Industrial Control and Systems: General Requirements

NEMA ICS 2 (2000; R 2005; Errata 2008) Standard for Controllers, Contactors, and Overload Relays Rated 600 V

NEMA ICS 8 (2011) Crane and Hoist Controllers

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2014; AMD 1 2013; Errata 1 2013; AMD 2 2013; Errata 2 2013; AMD 3 2014; Errata 3-4 2014; AMD 4-6 2014) National Electrical Code

UNDERWRITERS LABORATORIES (UL)

UL 845 (2005; Reprint Jul 2011) Motor Control Centers

1.2 SYSTEM DESCRIPTION

These specifications include the design, fabrication, assembly, wiring, testing, delivery, installation and testing of the items of equipment and accessories and spare parts listed in the Schedule and shown on the drawings.

Within 30 calendar days after date of award, submit for the approval of the Contracting Officer six (6) copies of electrical equipment drawings, including all motor control units and protective devices. Provide a single-line diagram, equipment list and nameplate schedule.

Within 30calendar days after date of award, submit for the approval of the Contracting Officer six (6) copies of electrical equipment drawings.

Submit an individual wiring diagram for each motor control center. Wiring diagrams shall be in a form showing physical arrangement of the control center with interconnecting wiring shown by lines or by terminal designations (wireless). Provide a single-line diagram, equipment list and nameplate schedule for each motor control center.

SECTION 26 24 19.00 40 Page 3

1.2.1 Rules

The equipment shall conform to the requirements of NFPA 70 unless more stringent requirements are indicated herein or shown. NEMA rated and UL listed equipment has been specified when available. Equipment must meet NEMA and UL construction and rating requirements as specified. No equivalent will be acceptable. Immediately notify the Contracting Officer of any requirements of the specifications or Contractor proposed materials or assemblies that do not comply with UL or NEMA. International Electrotechnical Commission (IEC) rated equipment will not be considered an acceptable alternative to specified NEMA ratings.

1.2.2 Coordination

The general arrangement of the motor control centers is shown on the contract drawings. Any modifications of the equipment arrangement or device requirements as shown on the drawings is subject to the approval of the Contracting Officer. If any conflicts occur necessitating departures from the drawings, details of and reasons for departures shall be submitted and approved prior to implementing any change. Completely assemble all equipment at the factory. The motor control centers may be disassembled into sections, if necessary, for convenience of handling, shipping, and installation.

1.2.3 Standard Products

Material and equipment shall be standard products of a manufacturer regularly engaged in their manufacture and shall essentially duplicate items that have been in satisfactory use for at least 2 years prior to bid opening. All materials shall conform to the requirements of these specifications. Materials are to be of high quality, free from defects and imperfections, of recent manufacture, and of the classification and grades designated. All materials, supplies, and articles not manufactured by the Contractor shall be the products of other recognized reputable manufacturers. If the Contractor desires for any reason to deviate from the standards designated in these specifications, he shall, after award, submit a statement of the exact nature of the deviation, and shall submit, for the approval of the Contracting Officer, complete specifications for the materials which he proposes to use.

1.2.4 Nameplates

Make nameplates of laminated sheet plastic or of anodized aluminum approximately 1/8 inch thick, engraved to provide white letters on a black background. Fasten the nameplates to the equipment in proper positions with anodized round-head screws. Lettering shall be minimum 1/2 inch high. Nameplate designations shall be in accordance with lists on the drawings, and as a minimum provide for the following equipment:

a. Motor Control Centers

b. Individual items of equipment mounted in the Motor Control Centers

Provide equipment of the withdrawal type with nameplates mounted on the removable equipment in locations visible when the equipment is in place.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

SECTION 26 24 19.00 40 Page 4 submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Drawings; G, AOF

Shop Drawings; G, AOF

Within 30 calendar days after date of award, submit for the approval of the Contracting Officer six (6) copies of outline drawings of all equipment to be furnished under this contract, together with weights and overall dimensions. Drawings shall show the general arrangement and overall dimensions of the motor control centers. These drawings shall show space requirements, details of any floor supports to be embedded in concrete and provisions for conduits for external cables.

Motor Control Centers; G, AOF

SD-03 Product Data

Equipment; G, AOF

Within 30 calendar days after date of award submit for approval six (6) copies of such descriptive cuts and information as are required to demonstrate fully that all parts of the equipment will conform to the requirements and intent of the specifications.

Data shall include descriptive data showing typical construction of the types of equipment proposed, including the manufacturer's name, type of molded case circuit breakers or motor circuit protectors, performance capacities and other information pertaining to the equipment.

Factory Tests

Submit, within a minimum of 14 days prior to the proposed date of tests, six (6) copies of manufacturer's routine factory test procedures and production line tests for all motor control centers.

SD-06 Test Reports

Factory Tests

Submit six (6) complete reproducible copies of the factory inspection results and six (6) complete reproducible copies of the factory test results in booklet form, including all plotted data curves, all test conditions, a listing of test equipment complete with calibration certifications, and all measurements taken.

Contractor's and Contracting Officer's Representatives must sign and date report.

SD-07 Certificates

Motor Control Centers

Submit certification of factory test reports. Certification shall

SECTION 26 24 19.00 40 Page 5 be signed by official authorized to certify on behalf of the manufacturer, attesting that the motor control center meets the specified requirements. The statement must be dated after the award of this contract, must state the Contractors name and address, must name the project and location, and must list the specific requirements which are being certified.

SD-08 Manufacturer's Instructions

Submit manufacturer's instructions for the following including special provisions required to install equipment components and system packages. Detail within special notices hazards and safety precautions.

Motor Control Units

Protective Devices

SD-10 Operation and Maintenance Data

Motor Control Centers, Data Package 5; G, AOF

Submit in accordance with Section 01 78 23 OPERATION AND

MAINTENANCE DATA.

1.4 DELIVERY, STORAGE, AND HANDLING

Ship the equipment as completely assembled and wired as feasible so as to require a minimum of installation work. Each shipping section shall be properly match marked to facilitate reassembly, and shall be provided with removable lifting channels with eye bolts for attachment of crane slings to facilitate lifting and handling. Any relay or other device which cannot withstand the hazards of shipment when mounted in place on the equipment shall be carefully packed and shipped separately. Mark these devices with the number of the panel which they are to be mounted on and fully identified. All finished painted surfaces and metal work shall be wrapped suitably or otherwise protected from damage during shipment.

Prepare all parts for shipment so that slings for handling may be attached readily while the parts are in a railway car or transport truck.

Carefully package and clearly mark all spare parts and accessories.

1.5 MAINTENANCE

1.5.1 Accessories and Tools

A complete set of accessories and special tools unique to equipment provided and required for erecting, handling, dismantling, testing and maintaining the apparatus to be furnished by the Contractor.

1.5.2 Spare Parts

Furnish spare parts as specified below. All spare parts shall be of the same material and workmanship, shall meet the same requirements, and shall be interchangeable with the corresponding original parts furnished.

a. 2 - Fuses of each type and size.

b. 1 - Circuit breaker auxiliary switch.

SECTION 26 24 19.00 40 Page 6

c. 2 - Operating coils for each size ac contactor.

d. 1 - Operating coil for each size dc contactor.

e. 2 - Complete sets of 3-pole stationary and moving contact assemblies for each size ac contactor.

f. 1 - Complete set of 2-pole stationary and moving contact assemblies for each size dc contactor.

g. 3 - Contactor overload relays of each type and rating, each relay with a complete set of contact blocks.

h. 1 - Spare set of heater elements for each heater rating provided.

i. 2 - Indicating lamp assemblies of each type.

j. 1 - Control transformer of each type and rating.

k. 1 - Control relay of each type and rating.

l. 1 - Contactor auxiliary contact of each type.

m. 4 - One quart containers of finish paint for indoor equipment.

n. 2 - One quart containers of the paint used for the exterior surfaces of outdoor equipment.

o. 4 - Keys for motor control center door lock.

1.5.3 Operation and Maintenance Manuals

Commercial off the shelf manuals shall be furnished for operation, installation, configuration, and maintenance of products provided as a part of the Motor Control Centers. Submit operations and maintenance data as specified herein not later than 2 months prior to the date of beneficial occupancy.

PART 2 PRODUCTS

MCC manufacturer shall design, install at factory, and document those features marketed herein. MCC to consist of off-the-shelf components installed at the MCC manufacturing facility.

2.1 MOTOR CONTROL CENTERS

2.1.1 Specified Products

Motor Control Centers for this contract are listed in the table below.

The table shows Rockwell Automation Part Numbers, Drawing File reference numbers, Item numbers, MCC name, and contract option.

Point of Contact:

Bob Benedict Rockwell Automation rjbenedict@ra.rockwell.com (440)646-4202 (440) 622-2402

CLIN Supplies/Services QTY DWG REF UNIT

SECTION 26 24 19.00 40 Page 7

0001 QMQJC0007-AO MCC-1 1 5122838/1 LOT

0002 QMQJC0007-BO MCC-2 1 5122838/2 LOT

0003 QMQJC0007-CO MCC-7 1 5122838/3 LOT

Each motor control center shall include all components identified on the build schedules attached to this section.

2.1.2 General Design

Design each motor control center for operation on 480-volts ac, 3-phase, 60-Hz system, and ensure that equipment conforms to all the applicable requirements of NEMA ICS 8 , UL 845 and NFPA 70 . List and label vertical sections and individual units under UL 845 where ever possible. In lieu of the UL listing, certification from any nationally recognized, adequately equipped, testing agency that the individual units and vertical sections have been tested and conform to the UL requirements of that agency will be acceptable when approved by the Contracting Officer.

Provide NEMA Class I, Type B or C as indicated in the bid item list, motor control centers in accordance with NEMA ICS 2 .

2.2 DEVICENET

2.2.1 General

The MCC shall have DeviceNet cabling integrated throughout the vertical sections.

Each motor starter, AC drive and soft starter in the MCC shall be supplied with a means to communicate via DeviceNet.

2.2.2 DeviceNet Cable

Per the National Electrical Code article 300-3(c} (1} and the Canadian Electrical Code (Rule 12-904} the DeviceNet cable shall have an insulating rating equal to at least the maximum circuit voltage applied to any conductor within the enclosure or raceway, i.e., no special separation, barriers or internal conduit is required for the DeviceNet conductors.

The DeviceNet cable used for the trunk line shall be flat cable rated 8.0 A, 600 V, Class 1.

The DeviceNet cable used for the droplines to connect DeviceNet units shall be round cable rated at 8.0 A, 600 V, Class 1.

2.2.3 DeviceNet Cable Layout

A DeviceNet trunkline shall be routed through the MCC line-up, behind barriers that isolate the trunkline from the unit space and wireways to prevent accidental mechanical damage during MCC installation

Six DeviceNet ports shall be provided in the rear of each full height vertical wireway to simplify installation, relocation, and addition of plugin MCC units.

The DeviceNet component within each plug-in unit shall be connected to one of the six DeviceNet ports in the vertical wireway with cable outlined above in the DeviceNet Cable section.

The addition or removal of a unit from the DeviceNet system shall not interrupt the operation of other units within the system.

SECTION 26 24 19.00 40 Page 8

2.2.4 Power Supply

The DeviceNet system in the MCC shall include a power supply that conforms to DeviceNet requirements and has the ODVA checkmark. The power supply shall provide 24 Vdc and shall be rated no less than 8.0 A.

2.2.5 Scanner Modules

The DeviceNet system in the MCC shall include a DeviceNet scanner module that conforms to the DeviceNet requirements.

As an alternative to a traditional DeviceNet scanner module, linking devices can be used to link different communication networks to the MCC DeviceNet system (such as linking ControlNet to DeviceNet or Ethernet to DeviceNet).

2.2.6 DeviceNet System Performance

The DeviceNet system shall be designed to operated at 500 kbaud to maximize the system performance, unless precluded by the cumulative length of the trunk and drop lines. To achieve best performance, 250 kbaud shall be the minimum communication rate.

The DeviceNet system shall be qualified to communicate and perform under normal and adverse MCC electrical environments (e.g. contactor electrical operation, contactor jogging duty and unit short circuit fault).

The DeviceNet system shall be capable of Automatic Device Replacement

(ADR).

The DeviceNet system shall be capable of On-Line Scanlist changes at Run allowing network modifications to be performed on a DeviceNet system that is running.

The DeviceNet system shall be capable of the following scan modes: Polled, Change of State (COS), Strobe and Cyclic.

The DeviceNet system shall be capable of transmitting and receiving data via I/O and explicit messaging.

2.2.7 DeviceNet Units

2.2.7.1 Motor Starter Units

Each motor starter shall have an electronic overload really with the following features:

Ori-board DeviceNet communication

LEOs for status indication

Test/Reset buttons

Adjustable trip class (5 to 30)

General purpose I/O (minimum 2I/10, optional 4I/20), rated for 110-120 Vac or 24 Vdc as specified on the drawing

SECTION 26 24 19.00 40 Page 9

Unconnected Message Manager to allow the proxying of more than one master device

Protective functions with programmable trip level, warning level, time delay and inhibit window:

Thermal overload Underload Jam Current imbalance Stall Phase loss Zero sequence ground fault sensitive to 1.0 A (optional feature) PTC thermistor input (optional feature)

Current Monitoring Functions:

Phase current Average current Full load current Current imbalance percent Percent thermal capacity utilized Ground fault current (optional feature)

Diagnostic Information:

Device status Warning status Time to reset Trip status Time to overload trip History of last five trips

2.2.7.2 Feeder Disconnects

Where required, fusible disconnect and circuit breaker feeder circuits shall have a DeviceNet I/O Module containing at least two inputs and one output. The inputs of the DeviceNet I/O module shall be rated for 110-120 Vac or 24 Vdc as specified on drawings.

2.3 PROGRAMMING OF PARAMETERS

The Device~et node address shall be set for each unit per the drawings.

All other parameters may be left at the factory default setting.

The DeviceNet System components shall be pre-configured to operated at the appropriate baud rate.

2.4 INTELLICENTER SOFTWARE

The MCC shall be provided with pre-configured IntelliCENTER software. The software shall be capable of viewing multiple MCC line-ups. The IntelliCENTER software communication driver shall allow the software to be installed and operated on Ethernet, ControlNet, or DeviceNet. The IntelliCENTER software shall be capable of functioning as a stand alone software package or as an ActiveX control in a Human Machine Interface (HMI). The IntelliCENTER software shall be capable of displaying the following:

SECTION 26 24 19.00 40 Page 10

Elevation View

Dynamically displays status information based on reading data from devices in MCC line-up Sizeable view to allow ease of viewing multiple MCC line-ups Unit nameplate information Unit status indicators (ready, running, warning, fault, no communication)

Unit Motor View

Pre-configured for a specific unit Real time monitoring via analog dials and trending Data configurable for customized viewing Modifying device parameters

Spreadsheet View

User configurable for customized monitoring Sorting and cascading functions Custom user fields

Event Log

Track history of MCC unit Automatic logging of trips, warnings and changes Manual entry of events

Documentation

Front elevation drawings Unit wiring diagrams User manuals Spare parts list

2.5 TESTING

The MCC with IntelliCENTER technology shall be powered up, configured, and tested in an IS09001 facility to ensure each unit communicates properly prior to shipment.

2.6 PAINTING

Interior and exterior steel surfaces of equipment enclosures shall be thoroughly cleaned and then receive a rust-inhibitive phosphatizing or equivalent treatment prior to painting. Exterior surfaces shall be free from holes, seams, dents, weld marks, loose scale or other imperfections.

Interior surfaces shall receive not less than one coat of corrosion-resisting paint in accordance with the manufacturer's standard practice. Prime exterior surfaces, fill where necessary, and give no less than two coats baked enamel with semigloss finish. Equipment located indoors shall be ANSI Light Gray, and equipment located outdoors shall be ANSI Light Gray. All touch-up work shall be done with manufacturer's coatings as supplied under paragraph Spare Parts.

2.7 FACTORY TESTS

Each item of equipment supplied under this contract shall be given the manufacturer's routine factory tests and tests as specified below, to

SECTION 26 24 19.00 40 Page 11 insure successful operation of all parts of the assemblies. All tests required herein shall be witnessed by the Contracting Officer unless waived in writing, and no equipment shall be shipped until it has been approved for shipment by the Contracting Officer. Notify the Contracting Officer a minimum of 14 days prior to the proposed date of the tests so that arrangements can be made for the Contracting Officer to be present at the tests. The factory test equipment and the test methods used shall conform to the applicable NEMA Standards, and shall be subject to the approval of the Contracting Officer. Reports of all witnessed tests shall be signed by witnessing representatives of the Contractor and Contracting Officer. Bear the cost of performing all tests and include in the prices bid in the schedule for equipment.

2.7.1 Motor Control Centers Tests

2.7.1.1 Dielectric Tests

Each motor control center shall be completely assembled and given dielectric tests in accordance with NEMA ICS 1 .

2.7.1.2 Operational Tests

The correctness of operation of each air circuit breaker or motor circuit protector and magnetic contactor and of all control devices, accessories and indicating lamps, shall be checked. These checks shall be made at rated voltage with power supplies to the main buses. All magnetic contactors shall also be checked for proper operation with power at 90 percent of rated voltage.

2.7.1.3 Short Circuit Tests

If the unit is not UL labeled for the specified short circuit, the Contractor may submit design tests demonstrating that satisfactory short-circuit tests, as specified in NEMA ICS 2 , have been made on a motor control center of similar type of construction and having the same available short circuit current at the motor terminals, including any motor contributions, as the motor control centers specified to be furnished under these specifications.

PART 3 EXECUTION

3.1 INSTALLATION

Complete assembly shall be electrically and mechanically connected and assembled from coordinated subassemblies shipped in complete sections from the manufacturer. Installation shall be aligned, leveled, and secured to the supporting construction in accordance with the manufacturer's recommendations.

3.2 FIELD TESTING

Motor-control centers shall be subjected to continuity and insulation tests after the installation has been completed and before the motor-control center is energized.

Provide test equipment, labor, and personnel to perform the tests required. Conduct continuity tests using a dc device with bell or buzzer.

Motor-control centers shall be completely isolated from extraneous

SECTION 26 24 19.00 40 Page 12 electrical connections. Substation feeder breakers, circuit breakers in switchboards, and other disconnecting devices shall be used to isolate the motor-control center under test.

Conduct insulation tests on 600-volt motor-control centers using a 1,000-volt insulation-resistance test set. Record readings every 15 seconds for the first minute and every minute thereafter for 10 minutes.

Resistance between phase conductors and between phase conductors and ground shall be not less than 50 megohms.

Conduct insulation tests on motor-control centers 480 volts or less using a 500-volt insulation-resistance test set. Record readings every 15 seconds for the first minute and every minute thereafter for 10 minutes.

Resistance between phase conductors and between phase conductors and ground shall be not less than 25 megohms.

Prior to final acceptance the motor control center shall be energized and loaded (to the maximum load possible, but not less than 10 percent of expected full load)for a minimum of 10 minutes and the temperature measured, with a non-contact device, to verify connection integrity. The temperature detector shall be accurate within 0.5 degrees C. Each phase temperature of 3 phase circuits and individual connections compared to other similarly loaded connections shall be within 3 degrees C of each other. Temperatures outside these values warrant investigation.

Conduct phase-rotation tests on all three-phase circuits using a phase-rotation indicating instrument. Phase rotation of electrical connections to motors and other connected equipment shall be clockwise.

Record test data and include location and identification of motor-control centers and megohm readings versus time.

Final acceptance shall depend upon the satisfactory performance of the motor-control centers under test. No motor-control center shall be energized until recorded test data have been approved by the Contracting Officer. Provide final test reports to the Contracting Officer. Reports shall have a cover letter/sheet clearly marked with the System name, Date, and the words "Final Test Reports - Forward to the Systems Engineer/Condition Monitoring Office/Predictive Testing Group for inclusion in the Maintenance Database."

-- End of Section --

SECTION 26 24 19.00 40 Page 13

Section 26 24 19.00 40 Motor Control Centers

Attachment

Rockwell Automation Proposal QMQC0007 Rev B Solicitation: None

FY16 Poe Locks MCC Upgrade

Page 42 of 137 FOR OFFICIAL USE ONLY The information contained in this document consists of technical, commercial and/or financial information, which is business confidential (competition sensitive) and proprietary to Rockwell Automation, Inc. This information is furnished in confidence and with the understanding that it may not be disclosed to third parties, reproduced, or used, in whole or in part, for any purpose other than evaluation of this proposal. The recipient agrees to return this document to Rockwell Automation upon request.

Appendix F QMQJC0007-A0 MCC-1

Rockwell Automation

Centerline 2100 Motor Control Center - Structure and Unit Specifications

Project Name: Poe Lock March 28 rev Salesperson: Bob Benedict Project Item: MCC 1 wAShield wSConnect Quote ID:

Sales Order Number: Sales Order Item:

Sold to Party: End Customer:

Created By: Don Schmitt Project ID #: 5122838/1 Date/Time: 04/06/16 - 1:35

Network type: DeviceNet Unit Diagram Location: Central location Serial number of existing MCC: NEW CUSTOMER SWTCHGR

STANDARD STRUCTURE / SECTION SPECIFICATIONS

Line Voltage / Frequency: 480 Volts / 60 Hertz Class I Wiring Type: B-T Control and Power Terminal Blocks NEMA Enclosure Type: 12 - Fully Gasketed with Bottom Plates

QTY STANDARD STRUCTURE / SECTION SPECIFICATION DELIV

PROG

1 POWER SYSTEM - WYE, 3-PHASE, 3-WIRE WITH IMPEDANCE GROUNDED NEUTRAL SCII

1 MASTER NAMEPLATE SCII

1 OUTGOING EQUIP GRD LUG SCII

14 SPACE HEATER, 200W, 120V, /SECT. AND W/T-STAT PER SHIP BLOCK, BTB SCII

5 GRD BUS SPLICE, (2) 0.25” × 1” (CU/TIN) BTB SCII

5 HORIZ PWR BUS SPLICE, 800A, CU/TIN SCII

14 ARCSHIELD RESISTANT MCC SCII

8 AUTOMATIC SHUTTERS FOR STAB OPENINGS SCII

14 BASE SECT BACK-TO-BACK SCII

14 SECT DEPTH 20” SCII

14 NEMA ENCL TYPE 12 (FULLY GASKETED, DOORS AND REMOVEABLE COVERS) SCII

14 DEVICENET CABLING FOR INTELLICENTER SCII

8 DEVICENET CONNECTION SCII

14 HORIZ GRD BUS, 0.25"X1" CU/TIN(Bottom) SCII

14 HORIZ PWR BUS, 800A, CU/TIN SCII

14 BUS BRACING 42KA RMS SYMMETRICAL SCII

8 NO-OX-ID COMPOUND ON PWR BUS SCII

6 VERT PWR BUS, 300A, CU/TIN SCII

2 VERT PWR BUS, 600A, CU/TIN SCII

8 VERT GRD BUS, UNIT LOAD CONNECT, CU/TIN SCII

8 VERT GRD BUS, PLUG-IN, CU/TIN SCII

FY16 Poe Locks MCC Upgrade

Page 43 of 137 FOR OFFICIAL USE ONLY The information contained in this document consists of technical, commercial and/or financial information, which is business confidential (competition sensitive) and proprietary to Rockwell Automation, Inc. This information is furnished in confidence and with the understanding that it may not be disclosed to third parties, reproduced, or used, in whole or in part, for any purpose other than evaluation of this proposal. The recipient agrees to return this document to Rockwell Automation upon request.

8 WIREWAY TIE BAR(S) SCII

ENGINEERED STRUCTURE / SECTION MODIFICATIONS

QTY STANDARD STRUCTURE / SECTION SPECIFICATION

1 LVMCC_EPB_0095 - Temporary Thermostat hook-up , wired for 3-wire (120V cord) 25ft long

STARTER / UNIT SPECIFICATIONS

ID QTY CATALOG NUMBER SPACE

FACTOR

DELIV

PROG

1 1 2193MT-EJC-11DSA3-52TMM-112A-201-750S-790A 2 ENG

1 Grace - Voltage Indicator with Optical Cable - Plug in units (Includes nameplate and control station.), R-3F-L** Note - LOAD side Voltage Vision.

Engineering Notes: Fusing NOT required for UL. Includes nameplate and control station.

**Sharepoint 411- Units- LVMCC Tech Document_Grace Voltage Vision**

1 Grace - Voltage Indicator with Optical Cable - Plug in units (Includes nameplate and control station.), R-3F-L** Note - LINE side voltage vision used on 'tie' breakers.

3 Non-Standard paint color for unit door only. One per 1.0 space factor required.(up to 4.0 sf) CMOD Note Text - This CMOD is only used when a specific door requires paint. If the entire

MCC requires special paint, select that option in the MCC Sytem Settings.

Engineering Notes: **Sharepoint 411- Special Paint**

1 Add Maintenance feature to this MAIN; requires LSIG-M trip unit

1 Key Interlock - Frame G-N or Fusible Disconnect (-201 option not included) , Superior key interlock #S105810Y, Type B-4003-1 (bolt flush when withdrawn) or Kirk key interlock

#KFL000010

CMOD Note Text - When selecting this CMOD, you must include the -201 standard option in the base catalog string, For G through N frame.

Engineering Notes: For G through N frame. Superior key interlock #S105810Y, Type B-

4003-1 (bolt flush when withdrawn) or Kirk key interlock #KFL000010

2 1 2190-CJB-52M-79GD-79UT-86W52FXB-112A 1.5 ENG

1 SecureConnect, 100A maximum (Plug-ins only) CMOD Note Text - Allows operators to disconnect pwr from a MCC plug-in unit w/o opening door. This feature can only be applied to plug-in units NEMA size 1-3 and 125A feeders. Auto shutters, NO-OX-ID are req'd, Do not use on 1/2SF or dual units.

Engineering Notes: Can be used with 3 or 7A MCP circuit breakers, suffix –THA only. This includes: 480V – Motor loads 2HP and under with 65kA Interrupting Capacity. 600V – Motor loads 3HP and under with 25 kA Interrupting Capacity. **SharePoint 411- SecureConnect- 1.0

SecureConnect checklist**

1 2100-0208 Upgrade from Power monitor 5000 M5 to M6

3 1 2100-SPJB-2-79UT-98-99-112A-750S-751S

DSA also to monitor the SPD modules status.

1 ENG

1 Add DSA module to monitor unit status

FY16 Poe Locks MCC Upgrade

Page 44 of 137 FOR OFFICIAL USE ONLY The information contained in this document consists of technical, commercial and/or financial information, which is business confidential (competition sensitive) and proprietary to Rockwell Automation, Inc. This information is furnished in confidence and with the understanding that it may not be disclosed to third parties, reproduced, or used, in whole or in part, for any purpose other than evaluation of this proposal. The recipient agrees to return this document to Rockwell Automation upon request.

Note - For FCB monitor On,Off,Tripped; for SPD monitor disc and 3 modules; for DNPS monitor disc and ps status.

1 0.5 Space Factor Adder

1 SecureConnect, 100A maximum (Plug-ins only) CMOD Note Text - Allows operators to disconnect pwr from a MCC plug-in unit w/o opening door. This feature can only be applied to plug-in units NEMA size 1-3 and 125A feeders. Auto shutters, NO-OX-ID are req'd, Do not use on 1/2SF or dual units.

Engineering Notes: Can be used with 3 or 7A MCP circuit breakers, suffix –THA only. This includes: 480V – Motor loads 2HP and under with 65kA Interrupting Capacity. 600V – Motor

4 1 2197-FJBD-30TGM-79LT-79UT-112A-790A

The DNET version of the E300 is not yet released, thus the ‘pre-order’ 1-Line does not show a DNET connection. Should the DNET version NOT be available in time for the build, then we will power the overload from the DNET power distribution, and advise the end user to drop an

ENET communications cable to each overload.

2.5 ENG

1 Add E300 OL to monitor space heater function. No reset required. Route the 120vac power to each Thermostat through one phase of the E300. The customer will monitor the magnitude of current in each leg to confirm all heaters are functional.

CMOD Note Text - Allows operators to disconnect pwr from a MCC plug-in unit w/o opening door. This feature can only be applied to plug-in units NEMA size 1-3 and 125A feeders. Auto shutters, NO-OX-ID are req'd, Do not use on 1/2SF or dual units.

Engineering Notes: Can be used with 3 or 7A MCP circuit breakers, suffix –THA only. This includes: 480V – Motor loads 2HP and under with 65kA Interrupting Capacity. 600V – Motor

5 5 2113B-BDB-6P-7FE3EJCN3CR-17-39THA-79LT-79UT-112A-750S-751S

a DNET connection. Should the DNET version NOT be available in time for the build, then we will power the overload from the DNET power distribution, and advise the end user to drop an

ENET communications cable to each overload.

1 ENG

1 SecureConnect, 100A maximum (Plug-ins only) CMOD Note Text - Allows operators to disconnect pwr from a MCC plug-in unit w/o opening door. This feature can only be applied to plug-in units NEMA size 1-3 and 125A feeders. Auto shutters, NO-OX-ID are req'd, Do not use on 1/2SF or dual units.

Engineering Notes: Can be used with 3 or 7A MCP circuit breakers, suffix –THA only. This includes: 480V – Motor loads 2HP and under with 65kA Interrupting Capacity. 600V – Motor

Note - LOAD side Voltage Vision.

1 US ACE to clarify the motor heater controls planned.

6 4 2163VB-125HKB-3F-5LRG-5TLA-14DA2R4-14FCT-14GD-14HBA6-14PSUG-14RLX-49TJM-

112A-751S-790A The DNET version of the E300 is not yet released, thus the ‘pre-order’ 1-Line does not show a DNET connection. Should the DNET version NOT be available in time for the build, then we will power the overload from the DNET power distribution, and advise the end user to drop an

ENET communications cable to each overload.

6 ENG

FY16 Poe Locks MCC Upgrade

Page 45 of 137 FOR OFFICIAL USE ONLY The information contained in this document consists of technical, commercial and/or financial information, which is business confidential (competition sensitive) and proprietary to Rockwell Automation, Inc. This information is furnished in confidence and with the understanding that it may not be disclosed to third parties, reproduced, or used, in whole or in part, for any purpose other than evaluation of this proposal. The recipient agrees to return this document to Rockwell Automation upon request.

1 Customer Load Cables Exit(Top)

1 5" Additional Width Engineering Notes: Check 5 parts. Reinforcing angle, vertical bus and support, top and bottom baffles, splice covers, variable items. If Intelligent – adjust Ethernet cable SharePoint

411 network IntelliCenter EDIT button

1 Bulletin 104, 97A Contactor, 104-C97D* Note - Utilize this contactor to create an internal drive bypass and isolator.

Engineering Notes: 25"

1 Add E300 overload.

1 Grace - Voltage Indicator with Optical Cable - Plug in units (Includes nameplate and control station.), R-3F-L** Note - LOAD side Voltage Vision.

7 4 2193F-BJC-11DSA3-40THML-79LT-79UT-112A-790A 1 ENG

CMOD Note Text - Allows operators to disconnect pwr from a MCC plug-in unit w/o opening door. This feature can only be applied to plug-in units NEMA size 1-3 and 125A feeders. Auto shutters, NO-OX-ID are req'd, Do not use on 1/2SF or dual units.

Engineering Notes: Can be used with 3 or 7A MCP circuit breakers, suffix –THA only. This includes: 480V – Motor loads 2HP and under with 65kA Interrupting Capacity. 600V – Motor

Note - LOAD side Voltage Vision.

1 140G Ground Fault, Electronic LSIG, Frame Sizes H, J, K

8 5 2193F-CJC-11DSA3-45TJML-79LT-79UT-112A-790A 1.5 ENG

1 Grace - Voltage Indicator with Optical Cable - Plug in units (Includes nameplate and control station.), R-3F-L** Note - LOAD side Voltage Vision.

1 SecureConnect, Above 100A, 225A trip/180A continuous up to Size 4 (vertical handle plug-ins only) CMOD Note Text - Allows operators to disconnect pwr from a MCC plug-in unit w/o opening door. This feature can only be applied to plug-in units 480V – 100kA for 150A & 225A Feeders and Size 4, 600V – 100kA for 150A Feeder, 50kA for 225A Feeder and Size 4, No K-Frame breakers, Auto shutters, NO-OX-ID are req'd, Do not use on 1/2SF or dual units.

Engineering Notes: Here are the specific limitations: 480V – 100kA for 150A & 225A

Feeders and Size 4 600V – 100kA for 150A Feeder, 50kA for 225A Feeder and Size 4 No

K-Frame breakers **Sharepoint 411- SecureConnect- 1.0 SecureConnect checklist**

9 2 2193FT-DJC-11DSA3-50TKM-112A-201-790A 2 ENG

FY16 Poe Locks MCC Upgrade

Page 46 of 137 FOR OFFICIAL USE ONLY The information contained in this document consists of technical, commercial and/or financial information, which is business confidential (competition sensitive) and proprietary to Rockwell Automation, Inc. This information is furnished in confidence and with the understanding that it may not be disclosed to third parties, reproduced, or used, in whole or in part, for any purpose other than evaluation of this proposal. The recipient agrees to return this document to Rockwell Automation upon request.

1 Grace - Voltage Indicator with Optical Cable - Plug in units (Includes nameplate and control station.), R-3F-L** Note - LOAD side Voltage Vision.

Note - LINE side voltage vision used on 'tie' breakers.

1 Provide landing pads to allow end user to drop their cable into the top of this unit, and land without bends

1 Add Maintenance feature to this FCB; requires LSIG-M trip unit

1 Key Interlock - Frame G-N or Fusible Disconnect (-201 option not included) , Superior key interlock #S105810Y, Type B-4003-1 (bolt flush when withdrawn) or Kirk key interlock

#KFL000010

CMOD Note Text - When selecting this CMOD, you must include the -201 standard option in the base catalog string, For G through N frame.

Engineering Notes: For G through N frame. Superior key interlock #S105810Y, Type B-

4003-1 (bolt flush when withdrawn) or Kirk key interlock #KFL000010

10 3 2100-BJ05-112A 0.5 PE

11 12 2100-BJ10-112A 1 PE

12 2 2193F-AJB-11DSA3-32TGM-79LT-79UT-112A-790A 1 PE

13 1 2100-DPS8JBH-30TGM-79UT-112A-750S-751S 1 ENG

1 SecureConnect, 100A maximum (Plug-ins only) CMOD Note Text - Allows operators to disconnect pwr from a MCC plug-in unit w/o opening door. This feature can only be applied to plug-in units NEMA size 1-3 and 125A feeders. Auto shutters, NO-OX-ID are req'd, Do not use on 1/2SF or dual units.

Engineering Notes: Can be used with 3 or 7A MCP circuit breakers, suffix –THA only. This includes: 480V – Motor loads 2HP and under with 65kA Interrupting Capacity. 600V – Motor

14 1 2100-DPS8JBH-30TGM-79UT-112A-750S-751S 1 ENG

CMOD Note Text - Allows operators to disconnect pwr from a MCC plug-in unit w/o opening door. This feature can only be applied to plug-in units NEMA size 1-3 and 125A feeders. Auto shutters, NO-OX-ID are req'd, Do not use on 1/2SF or dual units.

Engineering Notes: Can be used with 3 or 7A MCP circuit breakers, suffix –THA only. This includes: 480V – Motor loads 2HP and under with 65kA Interrupting Capacity. 600V – Motor

15 2 2113B-BDB-6P-7FE3EJCN3CR-17-39THA-79LT-79UT-112A-750S-751S

a DNET connection. Should the DNET version NOT be available in time for the build, then we will power the overload from the DNET power distribution, and advise the end user to drop an

ENET communications cable to each overload.

1 ENG

FY16 Poe Locks MCC Upgrade

Page 47 of 137 FOR OFFICIAL USE ONLY The information contained in this document consists of technical, commercial and/or financial information, which is business confidential (competition sensitive) and proprietary to Rockwell Automation, Inc. This information is furnished in confidence and with the understanding that it may not be disclosed to third parties, reproduced, or used, in whole or in part, for any purpose other than evaluation of this proposal. The recipient agrees to return this document to Rockwell Automation upon request.

CMOD Note Text - Allows operators to disconnect pwr from a MCC plug-in unit w/o opening door. This feature can only be applied to plug-in units NEMA size 1-3 and 125A feeders. Auto shutters, NO-OX-ID are req'd, Do not use on 1/2SF or dual units.

Engineering Notes: Can be used with 3 or 7A MCP circuit breakers, suffix –THA only. This includes: 480V – Motor loads 2HP and under with 65kA Interrupting Capacity. 600V – Motor loads 3HP and under with 25 kA Interrupting Capacity. **SharePoint 411- SecureConnect- 1.0

SecureConnect checklist**

1 Grace - Voltage Indicator with Optical Cable - Plug in units (Includes nameplate and control station.), R-3F-L** Note - LOAD side Voltage Vision.

16 1 2113B-BDB-6P-7FE3EJCN3CR-17-39THA-79LT-79UT-112A-750S-751S

The DNET version of the E300 is not yet released, thus the ‘pre-order’ 1-Line does not show a DNET connection. Should the DNET version NOT be available in time for the build, then we will power the overload from the DNET power distribution, and advise the end user to drop an

ENET communications cable to each overload.

1 ENG

1 SecureConnect, 100A maximum (Plug-ins only) CMOD Note Text - Allows operators to disconnect pwr from a MCC plug-in unit w/o opening door. This feature can only be applied to plug-in units NEMA size 1-3 and 125A feeders. Auto shutters, NO-OX-ID are req'd, Do not use on 1/2SF or dual units.

Engineering Notes: Can be used with 3 or 7A MCP circuit breakers, suffix –THA only. This includes: 480V – Motor loads 2HP and under with 65kA Interrupting Capacity. 600V – Motor

Note - LOAD side Voltage Vision.

17 2 2100-EJC2X1D-112A 6 PE

DOCUMENTATION - CENTRAL LOCATION

48 Acrylic - White letters on black SC

Total Space Factors Used = 84

Delivery Program Type = ENG

FY16 Poe Locks MCC Upgrade

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Rockwell Automation

Centerline 2100 Motor Control Center - MCC Details

Project Name: Poe Lock March 28 rev Salesperson: Bob Benedict Project Item: MCC 1 wAShield wSConnect Quote ID:

Sales Order Number: Sales Order Item:

Sold to Party: End Customer:

The details of the proposed motor control center are as follows:

Category Description

Total Section(s) 14

Total Shipping Block(s) 6

Section Depth Back to Back, 40" Deep

Section Height 90" High

Enclosure 12 - Fully Gasketed with Bottom Plates

Designed For Use With Power System Type: Wye, 3-phase, 3-wire with impedance grounded neutral

Arc Resistant MCC Yes, ArcShield Arc Resistant MCC

MCC Connection Type Main Circuit Breaker

Incoming Cable Entry Top, Section 1

Main Bus Rating 800A

Main Bus Material Copper / Tin Plated

Main Bus Bracing 42kA (rms symmetrical)

Horizontal Ground Bus 1/4" X 1", Bottom, Tin plated Copper

Vertical Ground Bus Unit Load Copper and Plug-in Copper

Stab Opening Protection Automatic Shutters

Master Nameplate Yes

FY16 Poe Locks MCC Upgrade

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Rockwell Automation

Centerline 2100 Motor Control Center - Basic Structure Information

Project Name: Poe Lock March 28 rev Salesperson: Bob Benedict Project Item: MCC 1 wAShield wSConnect Quote ID:

Sales Order Number: Sales Order Item:

Sold to Party: End Customer:

Motor Control Center Details

This MCC(s) was developed using an available fault current of 42000 A.

MCC configuration & pricing subject to change, if actual Available Fault Current differs.

FY16 Poe Locks MCC Upgrade

Page 50 of 137 FOR OFFICIAL USE ONLY The information contained in this document consists of technical, commercial and/or financial information, which is business confidential (competition sensitive) and proprietary to Rockwell Automation, Inc. This information is furnished in confidence and with the understanding that it may not be disclosed to third parties, reproduced, or used, in whole or in part, for any purpose other than evaluation of this proposal. The recipient agrees to return this document to Rockwell Automation upon request.

Motor Control Center Details Power System Type: Wye, 3-phase, 3-wire with impedance grounded neutral Voltage: 480 Volts / 60 Hertz Available Fault Current: 42000 A ArcShield Resistant MCC: Yes Master Nameplate: 5 Line(s) Unit Nameplate Type: Acrylic - White letters on black Wiring Type: B-T Control and Power Terminal Blocks Wiring Diagram Location: Central location

Incoming Line Details MCC Connection Type: Main Circuit Breaker Incoming Line Cable Entry: Top Mounted

Bus Details Main Bus Rating: 800A Main Bus Material: Copper / Tin Plated Main Bus Bracing: 42kA (rms symmetrical)

Horizontal Ground Bus Size: 1/4" X 1" Horizontal Ground Bus Plating: Tin plated Copper Horizontal Ground Bus Location: Bottom Vertical Ground Bus Type: Unit Load Copper and Plug-in Copper Ground Lug Size: #6 AWG - 250 kcmil (2 Supplied as Standard) Outgoing Equipment Ground Lug: Yes

Enclosure Details Enclosure Type: 12 - Fully Gasketed with Bottom Plates Section Depth: Back to Back, 40" Deep Section Height: 90" High Stab Opening Protection: Automatic Shutters NOOXID Bus: Yes Wireway Tie Bar: Yes Space Heater Voltage: 120V Space Heater Thermostat: 1 Per Block

Total Shipping Block(s): 6 Total Section(s): 14 Total Unit(s): 48

Section Modifications (Qty/Mods)

MCC Level Mods:

Temporary Thermostat hook-up , wired for 3-wire (120V cord) 25ft long Section Number: 1 Section Width: 20" Incoming Lug Compartment: Yes

Section Number: 14

Section Number: 2 Section Width: 30"

Section Number: 13

Section Number: 3

FY16 Poe Locks MCC Upgrade

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Section Number: 12

Section Number: 4

Section Number: 5

Section Number: 10

600 Amp Vertical Bus: Yes

Section Number: 11

600 Amp Vertical Bus: Yes

Section Number: 6

Section Number: 9

Section Number: 7

Section Number: 8

Network Information

Network Cabling: Yes Network Node Addressing: Yes IntelliCENTER® Software: No Number of Network(s): 1

NETWORK 01 Network 01 Network Speed: 500 kbps Total Number of Network Node(s): 33 Approximate Cumulative Drop Length: 74.9 feet Approximate Cumulative Trunk Length: 121.5 feet Network Current Draw: 6.605 amperes

FY16 Poe Locks MCC Upgrade

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Rockwell Automation

Centerline 2100 Motor Control Center - Unit List

Project Name: Poe Lock March 28 rev Salesperson: Bob Benedict Project Item: MCC 1 wAShield wSConnect Quote ID:

Sales Order Number: Sales Order Item:

Sold to Party: End Customer:

ID QTY Catalog Number / Unit Description

1 1 2193MT-EJC-11DSA3-52TMM-112A-201-750S-790A / Main Circuit Breaker - 800A Frame

Rating - Top Mounted with 600A Trip

2 1 2190-CJB-52M-79GD-79UT-86W52FXB-112A / Metering Unit - Bul 1426-M5 PM 5000 w/DNet

3 1 2100-SPJB-2-79UT-98-99-112A-750S-751S / Surge Protective Device Unit - Wye w/HRG neut or Delta,3-wire

4 1 2197-FJBD-30TGM-79LT-79UT-112A-790A / Control & Lighting Transformer w/CB - 3.0 kVA with Circuit Breaker Inverse Time (Thermal Mag) (15A Trip)

5 5 2113B-BDB-6P-7FE3EJCN3CR-17-39THA-79LT-79UT-112A-750S-751S / Full Voltage

Non-Rev Starter w/CB - 5 HP with Circuit Breaker Instantaneous (MCP) (15A Trip)

6 4 2163VB-125HKB-3F-5LRG-5TLA-14DA2R4-14FCT-14GD-14HBA6-14PSUG-14RLX-

49TJM-112A-751S-790A / PowerFlex 755 AC Drive w/CB - 75 HP with Circuit Breaker

Inverse Time (Thermal Mag) (250A Trip)

1 Customer Load Cables Exit(Top)

7 4 2193F-BJC-11DSA3-40THML-79LT-79UT-112A-790A / 3-Pole Feeder Circuit Breaker

(FCB) - 125A Frame Rating with 100A Trip

8 5 2193F-CJC-11DSA3-45TJML-79LT-79UT-112A-790A / 3-Pole Feeder Circuit Breaker

(FCB) - 250A Frame Rating with 225A Trip

9 2 2193FT-DJC-11DSA3-50TKM-112A-201-790A / 3-Pole Feeder Circuit Breaker (FCB) -

400A Frame Rating with 400A Trip

10 3 2100-BJ05-112A / Blank Unit Door - 0.5 Space Factor

11 12 2100-BJ10-112A / Blank Unit Door - 1.0 Space Factor

12 2 2193F-AJB-11DSA3-32TGM-79LT-79UT-112A-790A / 3-Pole Feeder Circuit Breaker (FCB)

- 125A Frame Rating with 30A Trip

13 1 2100-DPS8JBH-30TGM-79UT-112A-750S-751S / Network Power Supply Unit with Circuit

Breaker Inverse Time (Thermal Mag) (15A Trip)

14 1 2100-DPS8JBH-30TGM-79UT-112A-750S-751S / Network Power Supply Unit with Circuit

Breaker Inverse Time (Thermal Mag) (15A Trip)

15 2 2113B-BDB-6P-7FE3EJCN3CR-17-39THA-79LT-79UT-112A-750S-751S / Full Voltage

Non-Rev Starter w/CB - 5 HP with Circuit Breaker Instantaneous (MCP) (15A Trip)

16 1…