HAAW179035-Addendum 02 - Spec_09 29 00.pdf

HAAW179035 Construct Reaper Operations Center Building 643 103179 Hancock Field Air National Guard Base, Syracuse, NY

SECTION 09 29 00

GYPSUM BOARD

08/16

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this Specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI A108.11 (1992; Reaffirmed 2005) Specifications for Interior Installation of Cementitious Backer Units

ASTM INTERNATIONAL (ASTM)

ASTM C167 (2018) Standard Test Methods for Thickness and Density of Blanket or Batt Thermal Insulations

ASTM C1002 (2014) Standard Specification for Steel Self-Piercing Tapping Screws for the Application of Gypsum Panel Products or Metal Plaster Bases to Wood Studs or Steel Studs

ASTM C1047 (2014a) Standard Specification for Accessories for Gypsum Wallboard and Gypsum Veneer Base

ASTM C1177/C1177M (2013) Standard Specification for Glass Mat Gypsum Substrate for Use as Sheathing

ASTM C1396/C1396M (2014a) Standard Specification for Gypsum Board

ASTM C1629/C1629M (2015) Standard Classification for Abuse-Resistant Nondecorated Interior Gypsum Panel Products and Fiber-Reinforced Cement Panels

ASTM C475/C475M (2015) Joint Compound and Joint Tape for Finishing Gypsum Board

ASTM C665 (2017) Standard Specification for Mineral-Fiber Blanket Thermal Insulation for Light Frame Construction and Manufactured Housing

ASTM C840 (2013) Application and Finishing of Gypsum Board

ASTM C954 (2015) Steel Drill Screws for the

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Application of Gypsum Panel Products or Metal Plaster Bases to Steel Studs from

0.033 in. (0.84 mm) to 0.112 in. (2.84 mm) in Thickness

ASTM D1037 (2012) Evaluating Properties of Wood-Base Fiber and Particle Panel Materials

ASTM D2394 (2017) Standard Test Methods for Simulated Service Testing of Wood and Wood-Base Finish Flooring

ASTM D5420 (2016) Standard Test Method for Impact Resistance of Flat, Rigid Plastic Specimen by Means of a Strike Impacted by a Falling Weight (Gardner Impact)

ASTM E695 (2003; R 2015; E 2015) Measuring Relative Resistance of Wall, Floor, and Roof Construction to Impact Loading

ASTM E84 (2017) Standard Test Method for Surface Burning Characteristics of Building Materials

CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)

CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers

GREEN SEAL (GS)

GS-36 (2013) Adhesives for Commercial Use

GYPSUM ASSOCIATION (GA)

GA 214 (2010) Recommended Levels of Gypsum Board Finish

GA 216 (2010) Application and Finishing of Gypsum Panel Products

GA 253 (2012) Application of Gypsum Sheathing

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS SCS Global Services (SCS)Indoor Advantage

SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)

SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications

UNDERWRITERS LABORATORIES (UL)

UL 2818 (2013) GREENGUARD Certification Program For Chemical Emissions For Building Materials, Finishes And Furnishings

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1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-03 Product Data

Cementitious Backer Units

Glass Mat Water-Resistant Gypsum Tile Backing Board

Water-Resistant Gypsum Backing Board

Glass Mat Covered or Reinforced Gypsum Sheathing

Acoustically Enhanced Gypsum Board

Abuse Resistant Gypsum Board

Accessories

Submit for each type of gypsum board and for cementitious backer units.

Certifications

Gypsum Board

SD-07 Certificates

Asbestos Free Materials; G

Certify that gypsum board types, gypsum backing board types, cementitious backer units, and joint treating materials do not contain asbestos.

Indoor Air Quality; G

SD-08 Manufacturer's Instructions

Material Safety Data Sheets

SD-10 Operation and Maintenance Data

Manufacturer Maintenance Instructions

SD-11 Closeout Submittals

Recycled Content for Gypsum Board; S

Indoor Air Quality for Gypsum Board; S

VOC Content of Joint Compound; S

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1.3 CERTIFICATIONS

1.3.1 Indoor Air Quality Certifications

Submit required indoor air quality certifications in one submittal package.

1.3.1.1 Ceiling and Wall Systems

Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold, or provide validation by other third-party program that products meet the requirements of this paragraph. Provide current product certification documentation from certification body. Gypsum wall board and panels must meet the emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type).

1.3.1.2 Adhesives and Sealants

Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold, or provide validation by other third-party program that products meet the requirements of this paragraph. Sealants and non-aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) must meet either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 . Aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) must meet either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of GS-36. Provide current product certification documentation from certification body.

1.4 DELIVERY, STORAGE, AND HANDLING

1.4.1 Delivery

Deliver materials in the original packages, containers, or bundles with each bearing the brand name, applicable standard designation, and name of manufacturer, or supplier.

1.4.2 Storage

Keep materials dry by storing inside a sheltered building. Where necessary to store gypsum board and cementitious backer units outside, store off the ground, properly supported on a level platform, and protected from direct exposure to rain, snow, sunlight, and other extreme weather conditions. Provide adequate ventilation to prevent condensation. Store per manufacturer's recommendations for allowable temperature and humidity range. Do not store gypsum wallboard with materials which have high emissions of volatile organic compounds (VOCs) or other contaminants. Do not store panels near materials that may offgas or emit harmful fumes, such as kerosene heaters, fresh paint, or adhesives. Do not use materials that have visible moisture or biological growth.

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1.4.3 Handling

Neatly stack gypsum board and cementitious backer units flat to prevent sagging or damage to the edges, ends, and surfaces.

1.5 QUALIFICATIONS

Furnish type of gypsum board work specialized by the installer with a minimum of 3 years of documented successful experience.

1.6 SCHEDULING

The gypsum wallboard must be taped, finished and primed before the installation of the highly-emitting materials. The gypsum wallboard must be installed after the installation and ventilation period of the highly-emitting materials.

Commence application only after the area scheduled for gypsum board work is completely weathertight. The heating, ventilating, and air-conditioning systems must be complete and in operation prior to application of the gypsum board. If the mechanical system cannot be activated before gypsum board is begun, the gypsum board work may proceed in accordance with an approved plan to maintain the environmental conditions specified below. Apply gypsum board prior to the installation of finish flooring and acoustic ceiling.

1.7 ENVIRONMENTAL REQUIREMENTS

Do not expose the gypsum board to excessive sunlight prior to gypsum board application. Maintain a continuous uniform temperature of not less than 50 degrees F and not more than 80 degrees F for at least one week prior to the application of gypsum board work, while the gypsum board application is being done, and for at least one week after the gypsum board is set.

Shield air supply and distribution devices to prevent any uneven flow of air across the plastered surfaces. Provide ventilation to exhaust moist air to the outside during gypsum board application, set, and until gypsum board jointing is dry. In glazed areas, keep windows open top and bottom or side to side 3 to 4 inches. Reduce openings in cold weather to prevent freezing of joint compound when applied. For enclosed areas lacking natural ventilation, provide temporary mechanical means for ventilation.

In unglazed areas subjected to hot, dry winds or temperature differentials from day to night of 20 degrees F or more, screen openings with cheesecloth or similar materials. Avoid rapid drying. During periods of low indoor humidity, provide minimum air circulation following gypsum boarding and until gypsum board jointing complete and is dry.

PART 2 PRODUCTS

2.1 PRODUCT SUSTAINABILITY CRITERIA

For products in this Section, where applicable and to extent allowed by performance criteria, provide and document the following:

2.1.1 Recycled Content for Gypsum Board Material s

Provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING, Paragraph "Recycled Content".

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2.1.2 Reduce Volatile Organic Compounds (VOC) (Low-Emitting Materials) for Products

Provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING, Paragraph "Reduce Volatile Organic Compounds (VOC) (Low-Emitting Materials)".

2.2 MATERIALS

Conform to Specifications, standards, and requirements specified. Provide gypsum board types, gypsum backing board types, cementitious backing units, and joint treating materials manufactured from asbestos free materials only. Submit Material Safety Data Sheets and manufacturer maintenance instructions for gypsum materials including adhesives.

2.2.1 Gypsum Board

ASTM C1396/C1396M . Provide certification of indoor air quality for gypsum board.

2.2.1.1 Regular

48 inches wide, 1/2 inch thick for gypsum board ceilings and 5/8 inch thick for gypsum board walls, tapered edges.

2.2.1.2 Type X (Special Fire-Resistant)

48 inches wide, 5/8 inch thick, tapered edges.

2.2.2 Acoustically Enhanced

a. 48 inches wide, 5/8 inch thick, tapered edges.

b. Basis of design: QuietRock-ES by Pabco Gypsum or approved equal.

2.2.3 Regular Water-Resistant Gypsum Backing Board

ASTM C1396/C1396M .

2.2.3.1 Regular

48 inches wide, 1/2 inch thick for gypsum board ceilings and 5/8 inch thick for gypsum board walls, tapered edges.

2.2.3.2 Type X (Special Fire-Resistant)

48 inches wide, 5/8 inch thick, tapered edges.

2.2.4 Glass Mat Covered or Reinforced Gypsum Sheathing

Exceeds physical properties of ASTM C1396/C1396M and ASTM C1177/C1177M .

Provide 5/8 inch, gypsum sheathing. Provide gypsum board of with a non-combustible water-resistant core, with glass mat surfaces embedded to the gypsum core or reinforcing embedded throughout the gypsum core.

Warrant gypsum sheathing board for at least twelve months against delamination due to direct weather exposure. Provide continuous, asphalt impregnated, building felt to cover exterior face of sheathing.

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2.2.5 Joint Treatment Materials

ASTM C475/C475M. Product must be low emitting VOC types with VOC limits not exceeding 50 g/L. Provide data identifying VOC content of joint compound. Use all purpose joint and texturing compound containing inert fillers and natural binders, including lime compound. Pre-mixed compounds must be free of antifreeze, vinyl adhesives, preservatives, biocides and other slow releasing compounds.

2.2.5.1 Embedding Compound

Specifically formulated and manufactured for use in embedding tape at gypsum board joints and compatible with tape, substrate, and fasteners.

2.2.5.2 Finishing or Topping Compound

Specifically formulated and manufactured for use as a finishing compound.

2.2.5.3 All-Purpose Compound

Specifically formulated and manufactured to serve as both a taping and a finishing compound and compatible with tape, substrate, and fasteners.

2.2.5.4 Setting or Hardening Type Compound

Specifically formulated and manufactured for use with fiber glass mesh tape.

2.2.5.5 Joint Tape

Use cross-laminated, tapered edge, reinforced paper, or fiber glass mesh tape recommended by the manufacturer.

2.2.6 Abuse Resistant Gypsum Board

48 inches wide, 5/8 inch thick, tapered edges. Reinforced gypsum panel with imbedded fiber mesh or lexan backing tested in accordance with the following tests. Hard body impact test must attain a Level 2 performance in accordance with ASTM C1629/C1629M . Provide fasteners that meet manufacturer requirements and Specifications stated within this Section.

Abuse resistant gypsum board, when tested in accordance with ASTM E84, have a flame spread rating of 25 or less and a smoke developed rating of 50 or less. Abuse resistant gypsum board shall be at all gypsum board walls up to 4 feet from concrete slab.

2.2.6.1 Soft Body Impact Test

ASTM E695 or ASTM D2394 for impact penetration and deformation. ASTM E695 using a 60 lb leather bag filled with steel pellets, resisting no less than 300 ft. lb. cumulative impact energy before failure or ASTM D2394 using

5.5 inch hemispherical projectile resisting no less than 264 ft. lb.

before failure. Provide test specimen stud spacing a minimum 16 inches on center.

2.2.6.2 Hard Body Impact Test

Comply with hard body impact test in accordance with ASTM C1629/C1629M Classification Level 2.

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2.2.6.3 Surface Abrasion Test

Comply with test surface abrasion test in accordance with ASTM C1629/C1629M .

2.2.6.4 Indentation Test

ASTM D5420 or ASTM D1037 for indentation resistance. ASTM D5420 using a 32 oz weight with a 5/8 inch hemispherical impacting head dropped once 3 feet creating not more than 0.137 inch indentation or ASTM D1037 using no less than 470 lb. weight applied to the 0.438 inch diameter ball to create not more than a 0.0197 inch indentation depth.

2.2.7 Fasteners

2.2.7.1 Screws

ASTM C1002, Type "G", Type "S" or Type "W" steel drill screws for fastening gypsum board to gypsum board, wood framing members and steel framing members less than 0.033 inch thick. ASTM C954 steel drill screws for fastening gypsum board to steel framing members 0.033 to 0.112 inch thick. Provide cementitious backer unit screws with a polymer coating.

2.2.8 Sound Attenuation Blankets (SAFB)

2.2.8.1 Unfaced

Unfaced - ASTM C665, Type I (blankets without membrane facing). Stone wool insulation, minimum actual density 2 lbs/ft square ( ASTM C167).

Blankets shall be the proper width and depth required to completely fill the stud/drywall cavity and prevent sag. Blankets installed where drywall is not applied on each side of the stud shall be mechanically held in place. Flame spread rating of 25 or less and smoked developed rating of 150 or less when tested in accordance with ASTM E84.

2.2.8.2 Foil Faced

Foil Faced - ASTM C665, Type III (blankets with reflective facing).

Fiberglass insulation. Flame spread rating of 25 or less and smoked developed rating of 150 or less when tested in accordance with ASTM E84.

2.2.9 Accessories

ASTM C1047. Fabricate from corrosion protected steel or plastic designed for intended use. Accessories manufactured with paper flanges are not acceptable. Flanges must be free of dirt, grease, and other materials that may adversely affect bond of joint treatment. Provide prefinished or job decorated materials.

2.2.10 Water

Provide clean, fresh, and potable water.

PART 3 EXECUTION

3.1 EXAMINATION

3.1.1 Framing and Furring

Verify that framing and furring are securely attached and of sizes and

SECTION 09 29 00 Page 8 spacing to provide a suitable substrate to receive gypsum board and cementitious backer units. Verify that all blocking, headers and supports are in place to support plumbing fixtures and to receive soap dishes, grab bars, towel racks, and similar items. Do not proceed with work until framing and furring are acceptable for application of gypsum board and cementitious backer units.

3.1.2 Building Construction Materials

Do not install building construction materials that show visual evidence of biological growth.

3.2 APPLICATION OF GYPSUM BOARD

Apply gypsum board to framing and furring members in accordance with ASTM C840 or GA 216 and the requirements specified. Apply gypsum board with separate panels in moderate contact; do not force in place. Stagger end joints of adjoining panels. Neatly fit abutting end and edge joints.

Use gypsum board of maximum practical length; select panel sizes to minimize waste. Cut out gypsum board to make neat, close, and tight joints around openings. In vertical application of gypsum board, provide panels in lengths required to reach full height of vertical surfaces in one continuous piece. Lay out panels to minimize waste; reuse cutoffs whenever feasible. Surfaces of gypsum board and substrate members may not be bonded together with an adhesive. Treat edges of cutouts for plumbing pipes, screwheads, and joints with water-resistant compound as recommended by the gypsum board manufacturer. Minimize framing by floating corners with single studs and drywall clips. Install 1/2 inch ceiling board over framing at 16 inches on center. Provide type of gypsum board for use in each system specified herein as indicated.

3.2.1 Application of Gypsum Board to Steel Framing and Furring

Apply in accordance with ASTM C840, System VIII or GA 216 .

3.2.2 Glass Mat Covered or Fiber Reinforced Gypsum Sheathing

Apply glass mat covered or fiber reinforced gypsum sheathing in accordance to gypsum association publications GA 253 . Follow gypsum sheathing manufacturer's requirements of design details for joints and fasteners and be properly installed to protect the substrate from moisture intrusion.

Do not leave exposed surfaces of the glass mat or fiber reinforced gypsum sheathing uncovered beyond the manufacturer's recommendation without a weather barrier cladding.

3.2.3 Control Joints

Install expansion and contraction joints in ceilings and walls in accordance with ASTM C840, System XIII or GA 216 . Fill control joints between studs in fire-rated construction with firesafing insulation to match the fire-rating of construction.

3.3 APPLICATION OF CEMENTITIOUS BACKER UNITS

3.3.1 Joint Treatment

ANSI A108.11 .

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3.4 FINISHING OF GYPSUM BOARD

Tape and finish gypsum board in accordance with ASTM C840, GA 214 , and GA 216 . Finish plenum areas above ceilings to Level 1 in accordance with GA 214 . Finish water resistant gypsum backing board, ASTM C1396/C1396M , to receive ceramic tile to Level 2 in accordance with GA 214 . Finish walls and ceilings to receive a heavy-grade wall covering or heave textured finish before painting to Level 3 in accordance with GA 214 .

Finish walls and ceilings without critical lighting to receive flat paints, light textures, or wall coverings to Level 4 in accordance with GA 214 . Unless otherwise specified, finish all gypsum board walls, partitions and ceilings to Level 5 in accordance with GA 214 . Provide joint, fastener depression, and corner treatment. Tool joints as smoothly as possible to minimize sanding and dust. Do not use self-adhering fiber glass mesh tape with conventional drying type joint compounds; use setting or hardening type compounds only. Provide treatment for water-resistant gypsum board as recommended by the gypsum board manufacturer. Protect workers, building occupants, and HVAC systems from gypsum dust.

3.4.1 Uniform Surface

Wherever gypsum board is to receive eggshell, semi-gloss or gloss paint finish, or where severe, up or down lighting conditions occur, finish gypsum wall surface in accordance to GA 214 Level 5. In accordance with GA 214 Level 5, apply a thin skim coat of joint compound to the entire gypsum board surface, after the two-coat joint and fastener treatment is complete and dry.

3.5 SEALING

Seal openings around pipes, fixtures, and other items projecting through gypsum board and cementitious backer units as specified in Section 07 92 00.00 06 JOINT SEALANTS. Apply material with exposed surface flush with gypsum board or cementitious backer units.

3.6 PATCHING

Patch surface defects in gypsum board to a smooth, uniform appearance, ready to receive finishes.

-- End of Section --

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