Upgrade Intel Vault Specs.pdf

1 HOLLOW METAL DOORS AND

FRAMES

BUILDING 320 MAN TRAP/CONTROL AREA RENOVATION

PART 1 GENERAL

1.1 SECTION INCLUDES

SECTION 08 1113

HOLLOW METAL DOORS AND FRAMES

A. Hollow metal frames for wood doors.

B. Thermally insulated hollow metal doors with frames.

C. Sound-rated hollow metal doors and frames.

1.2 RELATED REQUIREMENTS

A. Section 08 7100 - Door Hardware.

B. Section 08 8000 - Glazing: Glass for doors and borrowed lites.

C. Section 09 9113 - Exterior Painting: Field painting.

D. Section 09 9123 - Interior Painting: Field painting.

1.3 ABBREVIATIONS AND ACRONYMS

A. ANSI - American National Standards Institute.

B. HMMA - Hollow Metal Manufacturers Association.

C. NAAMM - National Association of Architectural Metal Manufacturers.

D. SDI - Steel Door Institute.

E. UL - Underwriters Laboratories.

1.4 REFERENCE STANDARDS

A. ADA Standards - Americans with Disabilities Act (ADA) Standards for Accessible Design; 2010.

B. ANSI/SDI A250.4 - Test Procedure and Acceptance Criteria for Physical Endurance for Steel Doors, Frames and Frame Anchors; 2011.

C. ANSI/SDI A250.6 - Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames; 2003 (R2009).

D. ANSI/SDI A250.8 - Specifications for Standard Steel Doors and Frames (SDI-100); 2014.

E. ANSI/SDI A250.10 - Test Procedure and Acceptance Criteria for Prime Painted Steel Surfaces for Steel Doors and Frames; 2011.

F. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process; 2015.

G. ASTM A1008/A1008M - Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable; 2016.

H. ASTM A1011/A1011M - Standard Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra-High Strength; 2015.

I. ASTM E90 - Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements; 2009 (Reapproved 2016).

J. ASTM E413 - Classification for Rating Sound Insulation; 2016.

K. BHMA A156.115 - American National Standard for Hardware Preparation in Steel Doors and Steel Frames; 2014.

L. ICC A117.1 - Accessible and Usable Buildings and Facilities; 2009.

M. NAAMM HMMA 830 - Hardware Selection for Hollow Metal Doors and Frames; 2002.

N. NAAMM HMMA 831 - Hardware Locations for Hollow Metal Doors and Frames; 2011.

2 HOLLOW METAL DOORS AND

O. NAAMM HMMA 840 - Guide Specifications for Installation and Storage of Hollow Metal Doors and Frames; 2007.

P. NAAMM HMMA 861 - Guide Specifications for Commercial Hollow Metal Doors and Frames;

2006.

Q. SDI 117 - Manufacturing Tolerances for Standard Steel Doors and Frames; 2013.

1.5 SUBMITTALS

A. See Section 01 3000 - Administrative Requirements, for submittal procedures.

B. Product Data: Materials and details of design and construction, hardware locations, reinforcement type and locations, anchorage and fastening methods, and finishes.

C. Shop Drawings: Details of each opening, showing elevations, glazing, frame profiles, and any indicated finish requirements.

D. Samples: Submit two samples of metal, 2 inch by 2 inch in size showing factory finishes, colors, and surface texture.

E. Installation Instructions: Manufacturer's published instructions, including any special installation instructions relating to this project.

F. Manufacturer's Certificate: Certification that products meet or exceed specified requirements.

G. Manufacturer's Qualification Statement.

H. Installer's Qualification Statement.

1.6 QUALITY ASSURANCE

A. Manufacturer Qualifications: Company specializing in manufacturing products specified in this section, with not less than Five years documented experience.

1. Provide hollow metal frames from SDI Certified manufacturer.

B. Installer Qualifications: Company specializing in performing work of the type specified and with at least Five years of documented experience.

1.7 DELIVERY, STORAGE, AND HANDLING

A. Comply with NAAMM HMMA 840 or ANSI/SDI A250.8 (SDI-100) in accordance with specified requirements.

B. Protect with resilient packaging; avoid humidity build-up under coverings; prevent corrosion and adverse effects on factory applied painted finish.

PART 2 PRODUCTS

2.1 MANUFACTURERS

A. Hollow Metal Doors and Frames:

1. Ceco Door, an Assa Abloy Group company: www.assaabloydss.com.

2. Curries Company, an Assa Abloy company: www.curries.com.

3. De La Fontaine Inc: www.delafontaine.com/#sle.

4. Mesker, dormakaba Group: www.meskeropeningsgroup.com/#sle.

5. Republic Doors, an Allegion brand: www.republicdoor.com/#sle.

6. Steelcraft, an Allegion brand: www.allegion.com/#sle.

7. Technical Glass Products: www.tgpamerica.com/#sle.

8. Substitutions: See Section 01 6000 - Product Requirements.

B. Sound-Rated Hollow Metal Doors and Frames:

1. Ceco Door, an Assa Abloy Group company: www.assaabloydss.com

2. Curries Company, an Assa Abloy company: www.curries.com.

3. Overly Door Company: www.overly.com/#sle.

4. Security Metal Products, an Assa Abloy company: www.secmet.com..

5. Substitutions: See Section 01 6000 - Product Requirements.

3 HOLLOW METAL DOORS AND

2.2 DESIGN CRITERIA

A. Requirements for Hollow Metal Doors and Frames:

1. Steel used for fabrication of doors and frames shall comply with one or more of the following requirements; Galvannealed steel conforming to ASTM A653/A653M, cold-rolled steel conforming to ASTM A1008/A1008M, or hot-rolled pickled and oiled (HRPO) steel conforming to ASTM A1011/A1011M, Commercial Steel (CS) Type B for each.

2. Accessibility: Comply with ICC A117.1 and ADA Standards.

3. Exterior Door Top Closures: Flush end closure channel, with top and door faces aligned.

4. Door Edge Profile: Manufacturers standard for application indicated.

5. Typical Door Face Sheets: Flush.

6. Glazed Lights: Non-removable stops on non-secure side; sizes and configurations as indicated on drawings. Style: Manufacturers standard.

7. Hardware Preparations, Selections and Locations: Comply with NAAMM HMMA 830 and

NAAMM HMMA 831 or BHMA A156.115 and ANSI/SDI A250.8 (SDI-100) in accordance with specified requirements.

8. Zinc Coating for Typical Interior and/or Exterior Locations: Provide metal components zinc-coated (galvanized) and/or zinc-iron alloy-coated (galvannealed) by the hot-dip process in accordance with ASTM A653/A653M, with manufacturer's standard coating thickness, unless noted otherwise for specific hollow metal doors and frames.

a. Based on SDI Standards: Provide at least A40/ZF120 (galvannealed) when necessary, coating not required for typical interior door applications, and at least A60/ZF180 (galvannealed) for corrosive locations.

B. Combined Requirements: If a particular door and frame unit is indicated to comply with more than one type of requirement, comply with the specified requirements for each type; for instance, an exterior door that is also indicated as being sound-rated must comply with the requirements specified for exterior doors and for sound-rated doors; where two requirements conflict, comply with the most stringent.

C. Anti-Terrorism Force Protection Requirements - DoD Unified Facilities Criteria

1. Design to meet the requirements of UFC 4-010-01 DoD MINIMUM ANTITERRORISM

STANDARDS FOR BUILDINGS, 9 February 2012 including change 1, dated 1 October 2013.

2. Design of doors, door framing and connections shall be based on the following design criteria:

a. Standoff Distance: Refer Drawing Sheet S-003 ATFP SITE PLAN.

b. Applicable Explosive Weight: Refer Drawing Sheet S-003 ATFP SITE PLAN, BLAST

LOAD REQUIREMENTS FOR EXTERIOR WINDOWS AND DOORS notes.

c. Level of Protection of Low.

3. Manufacturer shall provide, with their bid/quote, a “Blast Narrative” describing which design method of the UFC 4-010-01 was utilized to show product compliance to the performance specification in F.2.a., b. and c. above.

2.3 HOLLOW METAL DOORS

A. Door Finish: Factory primed and field finished.

B. Exterior Doors: Thermally insulated.

1. Based on SDI Standards: ANSI/SDI A250.8 (SDI-100).

a. Level 3 - Extra Heavy-duty.

b. Physical Performance Level A, 1,000,000 cycles; in accordance with ANSI/SDI

A250.4.

c. Model 1 - Full Flush.

d. Door Face Metal Thickness: 16 gage, 0.053 inch, minimum.

e. Zinc Coating: A60/ZF180 galvannealed coating; ASTM A653/A653M.

2. Core Material: Polyisocyanurate, 2 lbs/cu ft minimum density.

3. Door Thermal Resistance: R-Value of 9.9, minimum, for installed thickness of polyisocyanurate.

4 HOLLOW METAL DOORS AND

4. Door Thickness: 1-3/4 inch, nominal.

5. Weatherstripping: Refer to Section 08 7100.

C. Sound-Rated Exterior Doors:

1. Based on SDI Standards: ANSI/SDI A250.8 (SDI-100).

a. Level 3 - Extra Heavy-duty.

b. Physical Performance Level A, 1,000,000 cycles; in accordance with ANSI/SDI

A250.4.

c. Model 1 - Full Flush.

d. Door Face Metal Thickness: 16 gage, 0.053 inch, minimum.

2. Sound Transmission Class (STC) Rating of Door and Frame Assembly: STC of 50, calculated in accordance with ASTM E413, and tested in accordance with ASTM E90.

3. Core Material: Manufacturer's standard construction as required to meet acoustic requirements indicated.

4. Door Thickness: As required to meet acoustic requirements indicated.

5. Opening Force of Sound-Rated Doors, Non-Fire Rated: 5 lbs, maximum, in compliance with ADA Standards.

2.4 HOLLOW METAL FRAMES

A. Comply with standards and/or custom guidelines as indicated for corresponding door in accordance with applicable door frame requirements.

B. Exterior Door Frames: Face welded type.

1. Galvanizing: Components hot-dipped zinc-iron alloy-coated (galvannealed) in accordance with ASTM A653/A653M, with A40/ZF120 coating.

2. Frame Metal Thickness: 18 gage, 0.042 inch, minimum.

3. Frame Finish: Factory primed and field finished.

4. Weatherstripping: Separate, see Section 08 7100.

C. Interior Door Frames, Non-Fire Rated: Full profile/continuously welded type.

1. Frame Metal Thickness: 18 gage, 0.042 inch, minimum.

2. Frame Finish: Factory primed and field finished.

D. Sound-Rated Door Frames: Full profile/continuously welded type.

1. Frame Metal Thickness: 14 gage, 0.067 inch, minimum.

2. Frame Finish: Factory primed and field finished.

E. Frames for Wood Doors: Comply with frame requirements in accordance with corresponding door.

F. Mullions for Pairs of Doors: Removable type, with profile similar to jambs.

G. Frames Wider than 48 inches: Reinforce with steel channel fitted tightly into frame head, flush with top.

2.5 FINISHES

A. Primer: Rust-inhibiting, complying with ANSI/SDI A250.10, door manufacturer's standard.

B. Bituminous Coating: Asphalt emulsion or other high-build, water-resistant, resilient coating.

2.6 ACCESSORIES

A. Glazing: As specified in Section 08 8000, factory installed.

B. Silencers: Resilient rubber, fitted into drilled hole; provide three on strike side of single door, three on center mullion of pairs, and two on head of pairs without center mullions.

C. Temporary Frame Spreaders: Provide for factory- or shop-assembled frames.

PART 3 EXECUTION

3.1 EXAMINATION

A. Verify existing conditions before starting work.

B. Verify that opening sizes and tolerances are acceptable.

5 HOLLOW METAL DOORS AND

C. Verify that finished walls are in plane to ensure proper door alignment.

3.2 INSTALLATION

A. Install doors and frames in accordance with manufacturer's instructions and related requirements of specified door and frame standards or custom guidelines indicated.

B. Coordinate frame anchor placement with wall construction.

C. Install door hardware as specified in Section 08 7100.

1. Comply with recommended practice for hardware placement of doors and frames in accordance with ANSI/SDI A250.6 or NAAMM HMMA 861.

D. Comply with glazing installation requirements of Section 08 8000.

E. Coordinate installation of electrical connections to electrical hardware items.

3.3 TOLERANCES

A. Clearances Between Door and Frame: Comply with related requirements of specified frame standards or custom guidelines indicated in accordance with SDI 117 or NAAMM HMMA 861.

B. Maximum Diagonal Distortion: 1/16 inch measured with straight edge, corner to corner.

3.4 ADJUSTING

A. Adjust for smooth and balanced door movement.

B. Adjust sound control doors so that seals are fully engaged when door is closed.

C. Test sound control doors for force to close, latch, and unlatch; adjust as necessary in compliance with requirements.

3.5 SCHEDULE - SEE DRAWINGS

END OF SECTION