Attachment_J.26 _TE_5.2_Projected_Workload_DDHU.docx

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Distribution Warehouse Services - DLA Distribution Hill, UT
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SP330016R5004
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Attachment J.26 TE 5.2

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DLA DISTRIBUTION HILL, UT SP3300-16-R-5004

TECHNICAL EXHIBIT 5.2

PROJECTED WORKLOAD

March 2016

C 5.1 Overall Projected Receipts and Issues

Year 1
Year 2
Year 3
Year 4
Year 5
Total Receipts
265,962
354,117
353,666
354,095
353,158
Total Issues
503,828
670,824
669,968
670,781
669,006
Total
769,790
1,024,941
1,023,634
1,024,876
1,022,164

C-5.2 RECEIVING

Measurement in Lines

NLC Weight Bands By Lines
Year 1
Year 2
Year 3
Year 4
Year 5
Weight Band 1
213,381
284,113
283,756
284,096
283,354
Weight Band 2
33,916
45,092
45,035
45,089
44,971
Weight Band 3
16,312
21,779
21,745
21,777
21,708
Weight Band 4
950
1,265
1,264
1,265
1,262
PC&P Excessed/Reclaimed Matl
20
27
27
27
27
REW STOWs
1,383
1,841
1,839
1,841
1,836
Total Receipts
265,962
354,117
353,666
354,095
353,158

Value Added Lines (Depiction of extra effort to process these types of Receipts within the above stated weight bands) This table depicts the % of receipt lines from the total above.

Year 1
Year 2
Year 3
Year 4
Year 5
Return Lines
65,403
87,081
86,970
87,076
86,845
Hazardous Lines
3,848
5,124
5,117
5,124
5,110
Hard to Handle
55,251
73,564
73,470
73,559
73,365

C-5.2 Receiving - Estimated Percentage of Quantity per Line by Total Receipts in NLC

Quantity (Number of Individual receipts processed per line.)

Total Lines
Total Lines by Weight Band
%
Weight Band 1
Weight Band 2
Weight Band 3
Weight Band 4
1
217,563
183,982
14,270
9,319
9,992
70.9%
2 to 9
42,001
35,518
2,755
1,799
1,929
13.7%
10 to 19
12,830
10,850
842
550
589
4.2%
20 to 29
7,303
6,176
479
313
335
2.4%
30 to 49
6,274
5,306
412
269
288
2.0%
50 to 99
6,873
5,812
451
294
316
2.2%
100+
14,097
11,921
925
604
647
4.6%
Totals
306,941
259,564
20,133
13,147
14,097
100.0%

C-5.2.4.2 NON-PROCUREMENT (CUSTOMER RETURNS AND REDISTRIBUTION ORDERS)

5.2.4.3 NEW PROCUREMENT

Measurement is Lines

Types of receipts processed within the above stated weight bands
Year 1
Year 2
Year 3
Year 4
Year 5
New Procurement
36,333
48,376
48,314
48,373
48,245
Customer Returns
143,346
190,858
190,615
190,847
190,342
Redistributions
58,681
78,131
78,031
78,126
77,919
Receipts from Maintenance
33,566
44,692
44,635
44,689
44,571
Serviceable Returns (wholesale)
18,265
24,319
24,288
24,318
24,253
Unserviceable Returns
64,082
85,322
85,214
85,317
85,091
Unit Cost Receipt Reversals
1,527
2,033
2,030
2,033
2,027
Hazardous Receipts
3,849
5,124
5,118
5,124
5,110
REW STOWs
1,167
1,553
1,551
1,553
1,549

Note: Receipts may fall into multiple types above.

C-5.2.4.1 SUPPLY DISCREPANCY REPORTS (SDR) (Type 8 or 9)

Measurement is Each

Type Discrepancy
Year 1
Year 2
Year 3
Year 4
Year 5
All Inclusive
7,193
9,591
9,591
9,591
9,591

C-5.3 Warehousing (As of the last day of the FY)

Year 1
Year 2
Year 3
Year 4
Year 5
NSNs in Wholesale Storage
75,952
75,952
75,952
75,952
75,952

NOTE: NSNs could vary from year to year as a result of SKU changes

C-5.3.3 COSIS

Measurement is Each

Year 1
Year 2
Year 3
Year 4
Year 5
C-5.3.3 Visual Inspections
13,500
18,000
18,000
18,000
18,000
C-5.3.3 Special Inspections Wholesale
4,907
6,542
6,542
6,542
6,542
C-5.3.3 Cyclic Inspections
594
792
792
792
792

NOTE: Inspections will change in coordination with NSN changes.

C 5.3.8 ISSUE OF MATERIAL WORKLOAD

On-Base Issues
Year 1
Year 2
Year 3
Year 4
Year 5
Weight Band 1
155,971
208,334
208,068
208,321
207,770
Weight Band 2
13,064
17,394
16,771
16,793
17,047
Weight Band 3
5,755
7,663
7,568
7,604
7,577
Weight Band 4
377
502
501
502
500
TOTAL
175,167
233,893
232,908
233,220
232,894
Off-Base Issues
Year 1
Year 2
Year 3
Year 4
Year 5
Weight Band 1
181,932
242,226
241,912
242,210
241,559
Weight Band 2
10,626
13,549
14,131
14,148
14,110
Weight Band 3
6,676
8,830
8,877
8,888
8,865
Weight Band 4
346
460
461
460
459
TOTAL
199,580
265,065
265,381
265,706
264,993
Issues From Receiving (IFRs)
Year 1
Year 2
Year 3
Year 4
Year 5
Weight Band 1
43,118
57,445
57,372
57,441
57,289
Weight Band 2
4,022
5,355
5,348
5,354
5,340
Weight Band 3
2,321
3,090
3,086
3,090
3,082
Weight Band 4
33
43
43
43
43
TOTAL
49,494
65,933
65,849
65,928
65,754
Transshipments-Off-Base
Year 1
Year 2
Year 3
Year 4
Year 5
Weight Band 1
16,657
22,179
22,150
22,177
22,119
Weight Band 2
1,124
1,497
1,495
1,497
1,493
Weight Band 3
586
780
779
780
778
Weight Band 4
237
316
315
316
315
TOTAL
18,604
24,772
24,739
24,770
24,390

Transshipments On-Base

Year 1
Year 2
Year 3
Year 4
Year 5
TOTAL
1,445
1,924
1,921
1,924
1,919
NLC DROs
Year 1
Year 2
Year 3
Year 4
Year 5
Weight Band 1
3,194
4,252
4,247
4,252
4,241
Weight Band 2
502
669
668
669
667
Weight Band 3
515
685
684
685
683
Weight Band 4
113
151
151
151
150
TOTAL
4,324
5,757
5,750
5,757
5,741
NLC DRO IFRs
Year 1
Year 2
Year 3
Year 4
Year 5
Weight Band 1
5,380
7,163
7,154
7,163
7,144
Weight Band 2
1,478
1,967
1,965
1,967
1,962
Weight Band 3
890
1,185
1,183
1,185
1,182
Weight Band 4
25
33
33
33
33
TOTAL
7,773
10,315
10,335
10,315
10,321
Rewarehousing Picks for Retail
Year 1
Year 2
Year 3
Year 4
Year 5
TOTAL
47,441
63,165
63,085
63,161
62,994

Value Added (VA) Lines (Depiction of extra effort to process these types of Issues within the above stated weight bands)

Measurement is Lines

Year 1
Year 2
Year 3
Year 4
Year 5
Hazardous
1,124
1,499
1,544
1,591
1,590
Controlled Items
12,984
17,312
17,829
18,374
18,359
Hard to Handle Items
8,483
11,311
11,649
12,005
11,995
Local Delivery
48,181
64,242
66,158
68,180
68,124
Foreign Military Sales
25,328
33,723
33,680
33,721
33,632
Out of Cycle
511
681
702
723
723
Out of Cycle By Requisitioning Service
98
131
135
139
139
RDO Issues
48,181
64,242
66,158
68,180
68,124
Retail MROs On-Base
5
7
7
7
7
Issues to Maintenance (On-Base)
10,187
13,582
13,988
14,415
14,403
Issues to Maintenance (Off-Base)
172
229
236
243
243

5.3.8 Issue of Material - Estimated Issue Percentage Of Quantity Per Line By NLC Weight Bands

Measurement is Lines

Quantity (Number of Individual Issues processed per line.)
Total Lines
Total Lines by Weight Band
Weight Band 1
Weight Band 2
Weight Band 3
Weight Band 4
%
1
356,878
297,396
32,405
15,441
11,636
61.2%
2 to 9
129,315
107,762
11,742
5,595
4,216
22.2%
10 to 19
35,821
29,851
3,253
1,550
1,168
6.1%
20 to 29
17,155
14,296
1,558
742
559
2.9%
30 to 49
12,965
10,804
1,177
561
423
2.2%
50 to 99
12,279
10,232
1,115
531
400
2.1%
100+
19,023
15,852
1,727
823
620
3.3%
Totals
583,436
486,193
52,976
25,244
19,023
100.0%

C-5.4 PHYSICAL INVENTORY COUNTS

Inventories

Measurement is Number of Inventories Completed

Year 1
Year 2
Year 3
Year 4
Year 5
TPIC “C” Inventories
22,500
30,000
30,000
30,000
30,000
TPIC “E” Inventories
110
146
146
146
146
TPIC “H” Inventories
0
0
0
0
0
TPIC “I” Inventories
0
0
0
0
0
TPIC “J” Inventories
0
0
0
0
0
TPIC “K” Inventories
1,281
1,708
1,708
1,708
1,708
TPIC “M” Inventories
2,415
3,220
3,220
3,220
3,220
TPIC “A” Inventories
0
0
0
0
0
TPIC “R” Inventories
596
794
794
794
794
TPIC “S” Inventories
0
0
0
0
0
TPIC “T” Inventories
276
368
368
368
368
TPIC “V” Inventories
870
1,160
1,160
1,160
1,160
TPIC “Z” Book to Book
1,359
1,812
1,812
1,812
1,812
Other or Blank TPIC
846
1,128
1,128
1,128
1,128
TOTAL
30,253
40,336
40,336
40,336
40,336

GOVERNMENT PERFORMED INVENTORIES

TPIC “D” Inventories
13,133
13,133
13,133
13,133
13,133
TPIC “G” Inventories
1,170
1,560
1,560
1,560
1,560
TPIC “L” Inventories
0
0
0
0
0
TPIC “N” Inventories
779
1,038
1,038
1,038
1,038
TPIC “P” Inventories
3
4
4
4
4

NOTE: Inventories will change in coordination with NSN changes

5.4.1 FLOOR TO BOOK WORK LOAD

Measurement is Each

Year 1
Year 2
Year 3
Year 4
Year 5

Floor to Book

5,171
6,876
6,876
6,876
6,876
2nd Floor to Book For Count Mismatches
516
688
688
688
688
TPIC M Inventories
511
681
681
681
681
3rd Counts
485
647
647
647
647
Causative Research
24
32
32
32
32

5.4.1.2 RESEACH OF POTENTIAL OR ACTUAL PHYSCIAL INVENTORY ADJUSTMENTS

Measurement is Each

Year 1
Year 2
Year 3
Year 4
Year 5
Causative Research - Wholesale
185
246
246
246
246
IERLs (3rd Count Inventories)
1,278
1,701
1,701
1,701
1,701

NOTE: Inventory Adjustments will change in coordination with NSN changes

C-5.4.4 LOCATION SURVEYS

Measurement is Each

Year 1
Year 2
Year 3
Year 4
Year 5
Total Locations
402,652
402,652
402,652
402,652
402,652
Location Survey
1,772
2,363
2,363
2,363
2,363

NOTE: This can change from year to year

5.6 PACKAGING (PPP&M)

Measurement is Each

Repackaged
Year 1
Year 2
Year 3
Year 4
Year 5
X-Small
4,211
5,615
5,615
5,615
5,615
Small
47,832
63,776
63,776
63,776
63,776
Medium
33,015
44,020
44,020
44,020
44,020
Large
5,711
7,615
7,615
7,615
7,615
X-Large
838
1,117
1,117
1,117
1,117
XX-Large
3,324
4,432
4,432
4,432
4,432
TOTAL
94,931
126,575
126,575
126,575
126,575

C-5.6 Measurement is Each

Packages Remarked Only
Year 1
Year 2
Year 3
Year 4
Year 5
Total Remarks
12,329
18,123
18,087
18,032
17,996

C-5.6.3 CONTAINER FABRICATION

Measurement is Each by Type and Size

Number of Wooden Containers Fabricated
Year 1
Year 2
Year 3
Year 4
Year 5
X Small
N/A
N/A
N/A
N/A
N/A
Small
2,438
3,250
3,250
3,250
3,250
Medium
975
1300
1,300
1,300
1,300
Large
308
410
410
410
410
X-Large
75
100
100
100
100
XX Large
N/A
N/A
N/A
N/A
N/A

C-5.7.6AF KITTING

Measurement is kits

Year 1
Year 2
Year 3
Year 4
Year 5
Assembled
75
100
100
100
100
Disassembled
15
20
20
20
20

C-5.7.1 Overall Projected SBSS Receipts and Issues

Year 1
Year 2
Year 3
Year 4
Year 5
SBSS Receipts
27,801
37,069
37,069
37,069
37,069
SBSS Issues
29,148
38,863
38,863
38,863
38,863
Total
56,949
75,932
75,932
75,932
75,932
SBSS Cyclic Inspections
1,425
1900
1900
1900
1900
SBSS Inventories
11,062
14,750
14,750
14,750
14,750
SBSS DORs
7,280
9,706
9,706
9,706
9,706
Year 1
Year 2
Year 3
Year 4
Year 5
Load/Offload Support
225 hrs
300 hrs
300 hrs
300 hrs
300 hrs
Depack Support
1575 hrs
2100 hrs
2100 hrs
2100 hrs
2100 hrs

TE 5.2

Projected Workload

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