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USNS CESAR CHAVEZ: Regular Overhaul and Dry Docking Federal contract opportunity
Solicitation number
N32205-17-R-4205
Issued by
Department of the Navy Military Sealift Command

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MILITARY SEALIFT COMMAND

N32205-17-R-4205

QUESTIONS AND ANSWERS #3

The following are answers to questions received from potential offerors. The answers provide clarification only and DO NOT constitute an amendment to the solicitation.

QUESTION #1:

Due to questions Puglia and sub-contractors will have concerning the scope of work and ship inspection required; we would greatly appreciate this extension on RFC closing date and Bid Closing dates.

This extension would greatly assist Puglia Engineering with providing a competitive and accurate bid.

Current Closing Dates:

RFC - 1400 hours on 1 March 2017.

Bid Closing - Date 8 March 2017 Puglia Eng. Requested New Closing Dates:

RFC - 1400 hours on 15 March 2017.

Bid Closing - Date 28 March 2017

ANSWER: Request for extension will not be granted, RFC closure date will remain the same.

QUESTION #2:

The following items scope of work is identical along with the location of work and GFM listed.

The Title of work and Ref. 2.1 is the only difference between ea. item.

· 568 - MMR AFFF SYSTEM PIPING REPLACEMENT (T-ALT 394)

· 569 - FORWARD AFFF SYSTEM PIPING REPLACEMENT (T-ALT 394)

Can you please clarify?

ANSWER: Work items are accurate and complete with exception of Location of work (Paragraph 3.1) and Abstract (Paragraph 1.0). Location of work (Paragraph 3.1) and Abstract (Paragraph 1.0) for 569 is mistakenly identified the area to be the MMR References and material for 568 (MMR) and 569 (Forward Pump room) are different and correctly portray the scope of work required.

ITEM NO. 569 Category "A" MSC/N75/TNG/MZ

FORWARD AFFF SYSTEM PIPING REPLACEMENT (T-ALT 394)

1.0 ABSTRACT:

1.1 This work item describes the replacement of the Cargo & Auxiliary Pump Room AFFF system piping onboard USNS Lewis and Clark (T-AKE) Class Vessels.

2.0 REFERENCES:

2.1 MSC Drawing 555-8494855, Contract Guidance Drawing, T-AKE 1 Class, Forward AFFF System Piping Replacement Modification

3.0 ITEM LOCATION/DESCRIPTION:

3.1 Location/Quantity: Cargo & Auxiliary Pump Room 5-34-0

4.0 GOVERNMENT FURNISHED EQUIPMENT/MATERIAL/SERVICES:

Item
Item Number
Quantity To Order
Description
P1
4710-15-292-D004
80 FT
COPPER-NICKEL PIPE, 1/2" X CLASS 200 (.840" OD X .065" WALL) X 10', 90/10 PER MIL-T-16420, SEAMLESS,TY 1, GR 2
P2
4710-15-327-C046
120 FT
COPPER NICKEL PIPE 1" NPS, 1.315" OD X 0.065" THK, CLASS 200 X 10', 90/10 PER MIL-T-16420K, TY 1, GR 2, P/N 710200.200
P3
4710-15-327-C047
40 FT
COPPER NICKEL PIPE 1-1/2" NPS, 1.900" OD X 0.072" THK, CLASS 200 X 10', 90/10 PER MIL-T-16420K, TY 1, GR 2, P/N 710200.300
P4
4710-15-292-D002
40 FT
COPPER NICKEL ROUND PIPE, 3" NPS X CLASS 200 (3.500" X .095" WALL) X 10', 90/10 PER MIL-T-16420, TY 1, GR 2, SMLS
P5
4710-15-292-D001
600 FT
COPPER-NICKEL PIPE, 4" X CLASS 200 (4.50" OD X .109" WALL) X 10', 90/10 PER MIL-T-16420, TY 1, GR 2, SEAMLESS
P6
4710-15-267-D001
200 FT
COPPER NICKEL PIPE, 6" X CLASS 200 (6.625"OD X.134"WALL) X10' 90/10 PER MIL-T-16420, TY 1, GR 2
P7
4710-15-327-C104
20 FT
COPPER NICKEL PIPE 10" NPS, 10.75" OD X 0.187" THK, CLASS 200 X 6', 90/10 PER MIL-T-16420K, TY 1, GR 2, P/N 710200.800
V-1
4820-15-337-D007
2 EA
VALVE, BUTTERFLY, HIGH PERFORMANCE, 6" NPS, WAFER, V-24624 , STYLE A, TYPE III, P/N: 006-1WA-5X3XGF-3MG
V2
4820-15-337-D008
1 EA
VALVE, BRONZE, CHECK, 6" NPS, FLANGED, 150 PSI, 225 WOG, MT FFD, W/MONEL TRIM, MFG 052504.700
F1
4730-15-327-C049
50 EA
COPPER NICKEL, ELBOW, 1" NPS, 90 DEG, SWLDG, 400#, 90/10, MFG 640101.200, 803-6397430
F2
4730-15-324-D001
15 EA
COPPER NICKEL PIPE FITTING, 1" NPS, 45 DEG ELBOW, SW, 400 PSI, 90/10
F3
4730-15-338-D001
15 EA
COPPER NICKEL WELDOLET, 4" RUN X 1" NPS, SWLDG, 400#, 90/10, 803-6397430
F4
4730-15-338-D002
25 EA
COPPER NICKEL, ELBOW, 4" NPS, 45 DEG, BUTTWELD, CL 200, 90/10 , 810-1385880, MFG 601104.600
F5
4730-15-327-C053
10 EA
COPPER NICKEL COUPLING, 3" NPS, SWLDG, 400#, MFG 640150.500, 803-6397430
F6
4730-15-337-C054
15 EA
FITTING, PIPE COPP/NICK, SOCKETWELD COUPLING, 1" NPS, 803-6397430, 90/10, CLASS 400, MFR 640150.200
F7
4730-15-338-D003
8 EA
FITTING, PIPE COPP/NICK,BUTTWELD TEE, 4" NPS, CLASS 200, 90/10, 810-1385880, MFG 601121.600
F8
4730-15-327-C087
12 EA
COPPER NICKEL, ELBOW, 1/2" NPS, 45 DEG, SWLDG, 400#, 90/10, MFG 640104.100, 803-6397430
F9
4730-15-341-D001
2 EA
COPPER NICKEL REDUCER, CONCENTRIC, 4" X 2" NPS, SWLDG, 400# , 90/10, MFG# 640150R.596
F10
4730-15-338-D005
20 EA
COPPER NICKEL WELDOLET, 4" RUN X 1/2"NPS, SWLDG, 400#, 90/10 803-6397430
F11
4730-15-316-D003
25 EA
COPPER NICKEL, ELBOW, 90 DEG, 1/2" NPS, SR, SW, 400 PSI, 90/10, 640101.100, 803-6397430
F12
4730-15-327-C112
2 EA
COPPER NICKEL BUSHING, INSERT, 2" X 1" NPS, SWLDG, 400#, 90/10, MFG# 640157.397, 803-6397430
F13
4730-15-327-C113
5 EA
COPPER NICKEL THREADOLET, 6" RUN X 1-1/2" NPS OUTLET, 400#, 90/10, MFG # 695201.300, 803-6397430
F14
4730-15-303-D004
7 EA
COPPER NICKEL REDUCER, CONCENTRIC, 6" X 4", 90/10, BUTTWELD, 810-1385880
F15
4730-15-337-D006
2 EA
COPPER NICKEL REDUCER, 4" X 3" NPS, CONCENTRIC, 400#, 90/10, SWLDG, 803-6397430, MFG 640150.598
F16
4730-15-327-C114
4 EA
COPPER NICKEL WELDOLET, 10" RUN X 6" NPS OUTLET, BW, CL 200, 90/10, MFG # B9540700, 810-1385880
F17
4730-15-327-C115
3 EA
COPPER NICKEL WELDOLET, 10" RUN X 4" NPS OUTLET, BW, CL 200, 90/10, MFG # B9561600, 810-1385880
F18
4730-15-327-C116
3 EA
CARBON STEEL SLEEVE, 4" NPS, ASTM A53, MFG 549999.600, 810-1385866
F19
9515-15-327-C117
0 SF
CARBON SHEET, GASKET, 1/8" X 60" X 60", 9900
F20
4730-15-327-C118
6 EA
COPPER NICKEL FLANGE, 4" NPS, BUTTERFLY, SWLDG, 90/10, MFG # 689188.600, 810-4715319
F21
4730-15-327-C100
5 EA
COPPER NICKEL, ELBOW, 1-1/2" NPS, 45 DEG, SWLDG, 400#, 90/10, MFG 640104.300, 803-6397430
F22
4730-15-324-D002
6 EA
FITTING, PIPE CARBON STL, DECK SLEEVE, 6" NPS, 803-1385866
F23
4730-15-324-D003
15 EA
COPPER NICKEL FITTING, COUPLING, 400 PSI, SWLDG, 6" NPS, 90/10, 803-6397430
F24
4730-15-324-D004
5 EA
FITTING, PIPE COPP/NICK, BUTTWELD TEE, 6" NPS, CL 200, 90/10, 810-1385880
F25
4730-15-324-D005
15 EA
COPPER NICKEL ELBOW, 6" NPS, 90 DEG, BUTTWELD, LR, 90/10, CLASS 200, 810-1385880
F26
4730-15-341-D119
4 EA
COPPER NICKEL FLANGE, BLIND, 4" NPS, BLIND, 150 PSI, ANSI B16.5, 90/10
F27
4730-15-327-C051
10 EA
COPPER NICKEL FLANGE, 6" NPS, BUTTERFLY, SWLDG, 90/10, MFG # 689188.700, 810-4715319
F28
4730-15-341-D120
12 EA
COPPER NICKEL FLANGE, 1/2" NPS, FLAT FACE, SOCKETWELD, 150# , 90/10, ANSI B16.5, MFG 689140.100
F29
4730-15-341-D121
4 EA
COPPER NICKEL ADAPTER, 1-1/2" X 1/2" NPS, FPT X SWLDG, 400#, 90/10, 803-6397430
F30
4730-15-327-C098
5 EA
COPPER NICKEL PLUG, 1-1/2" NPS, THD, 90/10, MFG # 641065.300, 803-6397430
F31
4730-15-324-D010
3 EA
COPPER NICKEL FITTING, TEE, 1-1/2" NPS, SOCKETWELD, 400 PSI, 90/10, 803-6397430
F32
4730-15-327-C097
4 EA
COPPER NICKEL FLANGE, 3" NPS, FLAT FACE, SWLDG, 400#, 90/10, MFG # 689140.500, ANSI B16.5
F33
4730-15-327-C078
5 EA
ELBOW, 3" NPS, 90 DEG, SR, SWLDG, 400#, 90/10, MFG 640101.500, 803-6397430
F34
4730-15-327-C079
12 EA
ELBOW, 6" NPS, 45 DEG, BW, CL200, 90/10, MFG 601104.700, 810-1385880
F35
4730-15-327-C096
12 EA
COPPER NICKEL FLANGE, 4" NPS, FLAT FACE, SWLDG, 400#, 90/10, MFG # 689140.600, ANSI B16.5
F36
4730-15-327-C094
12 EA
COPPER NICKEL FLANGE, 6" NPS, FLAT FACE, SWLDG, 400#, 90/10, MFG # 689140.700, ANSI B16.5
F37
4730-15-327-C082
15 EA
COPPER NICKEL COUPLING, 4" NPS, SWLDG, 400#, MFG 640150.600, 803-6397430
F38
4730-15-327-C083
60 EA
ELBOW, 4" NPS, 90 DEG, BW, CL 200, 90/10, MFG 601611.600, 810-1385880
F39
4730-15-327-C084
4 EA
ELBOW, 3" NPS, 45 DEG, SWLDG, 400#, 90/10, MFG 640104.500, 803-6397430
F40
4730-15-341-D122
10 EA
COPPER NICKEL CAP, 4" NPS, BUTTWELD, CL 200, 90/10, 601154.600 , 810-1385880
F41
4730-15-327-C086
15 EA
COPPER NICKEL COUPLING, 1/2" NPS, SWLDG, 400#, 90/10, MFG 640150.100, 803-6397430
F42
4730-15-341-D123
2 EA
COPPER NICKEL REDUCER COUPLING, 4" X 1-1/2" NPS, CONCENTRIC, 400#, SOCKETWELD, 90/10, 803-6397430, MFG 640150R.595
F43
4730-15-341-D124
2 EA
COPPER NICKEL REDUCER COUPLING, 1-1/2" X 1" NPS, CONCENTRIC, 400#, SWLDG, 90/10, 803-6397430, MFG 640150R.298
F44
4730-15-341-D125
3 EA
COPPER NICKEL REDUCER COUPLING, CONCENTRIC, 10" X 6" NPS, 400#, SWLDG, 90/10, 803-6397430
F45
4730-15-341-D126
30 EA
COPPER NICKEL THREADOLET, 4" RUN X 1/2" NPS OUTLET, 400#, 90/10, 803-6397430
F46
4730-15-327-C091
15 EA
ADAPTER, 1" NPS, SWLDG X 1/2" NPS FPT, 400#, 90/10, MFG 640063.198, 803-6397430
F47
4730-15-327-C092
60 EA
COPPER NOZZLE, 1/2" NPS, QQ-C-390, MIL-S-24660, PENDENT FOAM-WATER SPRINKLER, MFG # TF29-180-24
F48
4730-15-327-C093
18 EA
ADAPTER, 1/2" NPS, FPT X SWLDG, 400#, 90/10, MFG 640063.100, 803-6397430

5.0 NOTES

5.1 The contractor and all subcontractors, regardless of tier, must consult the General Technical Requirements (GTR) to determine applicability to this work item. In performance of this work item, the contractor and all subcontractors regardless of tier must comply with the requirements of all applicable GTRs.

5.2 The contractor and all subcontractors regardless of tier are advised to review the other work items under this contract to determine their effect on the work required under this work item.

5.3 THIS SHIP CONTAINS HIGH VOLTAGE (HV) ELECTRICAL SYSTEMS. OBEY ALL POSTED AND VERBAL INSTRUCTIONS REGARDING SAFETY AND EXCLUSION FROM HIGH VOLTAGE AREAS. AT NO TIME APPROACH, WORK ON, OR ENTER A HIGH VOLTAGE AREA WITHOUT PROPER AUTHORIZATION.

5.4 THE T-AKE CLASS ELECTRICAL COLOR CODING DOES NOT FOLLOW CONSISTENT COLOR SCHEME. THE SHIP IS KNOWN TO HAVE CURRENT CARRYING CONDUCTORS COLORED GREEN, BLUE, BLACK, AND WHITE. ASSUME ALL ELECTRICAL CABLES ARE ENERGIZED UNTIL TESTED AND PROVEN OTHERWISE. TEST ALL ELECTICAL CABLES TO ENSURE THEY ARE DE-ENERGIZED PRIOR TO WORKING ON THE ITEM.

6.0 QUALITY ASSURANCE REQUIREMENTS:

6.1 Welding and brazing of the joints for piping systems shall conform to ASTM F722, ABS Rules 4-6-2, 2-4-4/5.7, and USCG 46 CFR Part 56.

7.0 STATEMENT OF WORK REQUIRED:

7.1 Tag-Out all required systems and equipment. Drain and dispose of any liquid in accordance with all federal, state, and local regulations.

7.2 Accomplish the requirements of reference 2.1 to remove, modify and install piping for AFFF system.

7.2.1 Template new pipe, valve and fitting locations from the existing piping system and reference 2.1.

7.3 Piping system shall be supported with pipe hangers and follow ASTM F708.

7.4 New gaskets shall be provided with all new joint make ups.

7.5 Provide new fasteners as required to make up new flanges.

7.6 Anti-seize compound shall be applied to prevent future seizure of nuts/bolts.

7.7 Testing/Inspection

7.7.1 ABS and MSCREP shall inspect fit up of piping prior to final weld.

7.7.2 Hydrostatically test all new piping sections to 300 psi. No leaks allowed.

7.7.3 Operation Test: Perform an operational test of all new and modified systems and equipment. No leaks allowed.

7.8 Preparation of Drawings

7.8.1 Contractor shall provide As-Built Drawings based on References 2.1 and 2.2 to document the work accomplished by this work item. As-Built Drawings shall include all material that was used (description and quantity).

7.8.2 As-Builts shall be in CAD format and one PDF copy on CDs.

7.9 Painting/Insulation

7.9.1 Clean and prepare new pipe and disturbed areas and apply a primer and two topcoats of paint to all areas to match the surrounding areas per MSC GTR 7.

7.9.2 The Contractor shall perform inspections after completion of each stage of surface preparation, each coat, and each stripe coat to verify surface condition, space cleanliness, and before requesting final inspection by the MSCREP.

7.9.3 Renew all insulation removed to perform repairs as per GTR 22.

7.10 Markings

7.10.1 Contractor to reinstall or replace name plates for all nozzles and to stencil flow direction per GTR 29 for install piping.

8.0 GENERAL REQUIREMENTS: None additional.

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