Attachment_11_Engine_Part_Condition_Assessment_Template.docx

DOCX document 193 KB Posted

Attached to
P-8A Airframe and Engine Depot Maintenance Competition Federal contract opportunity
Solicitation number
N00019-15-R-2004
Issued by
Department of the Navy Naval Air Systems Command Naval Air Warfare Center

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Section J Attachment 11

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N00019-15-R-2004 Part B Attachment 11

Part Condition Assessment (PCA) Template

Performance Loss

Post Test Clearances

CFM56-7B/3

ESN

SFC
EGT
-7B/3 INFLUENCE COEFFS.
GREEN RUN
INBOUND
EFFECT
EFFECT
DELTA
DELTA
DELTA
POSITION
CLR/RUBS
CLR/RUBS
%/MIL
DEG C/MIL
SFC
EGT
EGT
-------------------------------------
-----------------
---------------
-----------
------------
------------
------------
Subtotal
FAN BLADE CL
120
0.0051
0.0000
#VALUE!
#VALUE!
#VALUE!
HPC ST1 BLADE CL
59
0.0081
0.1323
#VALUE!
#VALUE!
HPC ST2 BLADE CL
57
0.0045
0.0738
#VALUE!
#VALUE!
HPC ST3 BLADE CL
28
0.0051
0.0828
#VALUE!
#VALUE!
HPC ST4 BLADE CL
45
0.0065
0.1062
-0.293
-4.78
HPC ST5 BLADE CL
36
0.0062
0.1008
-0.223
-3.63
HPC ST6 BLADE CL
43
0.0062
0.1008
-0.267
-4.33
HPC ST7 BLADE CL
37
0.0066
0.1080
-0.244
-4.00
HPC ST8 BLADE CL
38
0.0072
0.1179
-0.274
-4.48
HPC ST9 BLADE CL
39
0.0063
0.1026
-0.246
-4.00
HPC ST4-9 THROTTLING
39.7
#DIV/0!
0.0266
0.4320
#DIV/0!
#DIV/0!
RTV LIBERATION (/ %)
0
0
0.0017
0.0270
0.000
0.00
#VALUE!
HPC ST1 I/S RUB
18
0.0017
0.0270
-0.031
-0.49
HPC ST2 I/S RUB
8
0.0023
0.0369
-0.018
-0.30
HPC ST3 I/S RUB
15
0.0026
0.0432
-0.039
-0.65
HPC ST4 I/S RUB
13
0.0035
0.0567
-0.046
-0.74
HPC ST5 I/S RUB
22
0.0043
0.0702
-0.095
-1.54
HPC ST6 I/S RUB
18
0.0047
0.0774
-0.085
-1.39
HPC ST7 I/S RUB
17
0.0054
0.0891
-0.092
-1.51
HPC ST8 I/S RUB
16
0.0061
0.0999
-0.098
-1.60
-8.22
CDP SEAL RUB
17
0.0550
0.7700
-0.935
-13.09
2T SEAL RUB
17
0.000
0.00
3T SEAL RUB
10
0.0204
0.2953
#VALUE!
#VALUE!
#VALUE!

HPT NOZZLE AREA (/1%)

0.0050
0.0700
0.000
0.00

HPT NOZZLE W SEAL (/1%)

0.0035
0.0700
#VALUE!
#VALUE!

HPT general

0.0156
0.2500
0.000
0.00
HPT BLADE CL
56
0.0600
0.8548
-3.360
-47.87
#VALUE!

SURFACE FINISH IN MICROINCHES

HPC Erosion NONE

0
0

HPC Erosion MEDIUM

0.4
4

HPC Erosion HEAVY

0.7
7
0.7
7
7.00
GRAND TOTAL
#VALUE!

#VALUE!

Solicitation N00019-15-R-2004 Attachment 11

(CONT’D)

PCA Data

HP Compressor

STAGE
1
2
3
4
5
6
7
8
9

Case Radii Avg

Case FIR

BLADE Radii Min

BLADE Radii Max

BLADE Radii Avg

BLADE FIR ref.

Rotor CDP Seal

Rotor CDP Seal

Rotor CDP Seal

Rotor CDP Seal

Blade Clear Avg
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
"X 1000"
0
0
0
0
0
0
0
0
0
Min SM (72-00-02)
58
57
27
44
41
43
34
34
35
HPC Seal Clearances
1
2
3
4
5
6
7
8

Case Seal Avg

Rotor Seal Avg

Seal Clearance
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Min SM
0.002
0.002
0.002
0.0015
0.0015
0.0015
0.0015
0.0015

HPT Blades

Rotor Diameter

Shroud Diameter

Blade Clearance

(CONT’D)

Fan Blade

Measured with shim stock

FWD (F01A)
MID (F01C)
AFT (F01B)

ESM limits

min
max
F01A
0.063
0.096
F01B
0.052
0.082
F01C
0.049
0.085
Average
#DIV/0!
#DIV/0!
#DIV/0!
Min
0.000
0.000
0.000
Max
0.000
0.000
0.000
FIR
0.000
0.000
0.000

(CONT’D)

HPC Blade Radii

HPC RADII

Stage 1
Stage 2
Stage 3
Stage 4
Stage 5
Stage 6
Stage 7
Stage 8
Stage 9

(CONT’D)

HPC Blade Radii

Average
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Min
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Max
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
FIR
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

(CONT’D)

HPC Case Radii

HPC Case RADII

Stage 1
Stage 2
Stage 3
Stage 4
Stage 5
Stage 6
Stage 7
Stage 8
Stage 9

(CONT’D)

HPC Case Radii

Average
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Min
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Max
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
FIR
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

(CONT’D)

HPC Stator Rubs

STG
UPPER STATOR CASE HALF

LOWER STATOR CASE HALF

9:00

12:00

3:00

3:00

6:00

9:00

No Contact / No rub / No Scab

Light Contact / Minor Scab

Medium Contact / Feel Scab

Heavy Contact / Very Thick Scab

P
Previous Blending

(CONT’D)

HPC “H” Comb Seal Rub

HPC Stator Rubs

STG
UPPER STATOR CASE HALF
LOWER STATOR CASE HALF

AVERAGE

9:00
10:30
12:00
1:30
3:00
3:00
4:30
6:00
7:30
9:00

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

9:00
10:30
12:00
1:30
3:00
4:30
6:00
7:30

AVERAGE

CDP Seal

#DIV/0!

3T Fwd

#DIV/0!

3T Mid

#DIV/0!

3T Aft

#DIV/0!

2T

2T FWD

#DIV/0!

2T AFT

#DIV/0!

KEY:

No Contact / No Sealing

Light Contact / Minor Sealing

Normal Contact / Normal Sealing

Heavy Contact / Loss of Sealing

(CONT’D)

HPC “H” Comb Seal Rub

4-9 Spool Seal diameters.

Honeycomb seal diameters

12:00
2:00
4:00
Average
Stage
max
min
average
max
min
average

radiii diameter

Dia. E

#DIV/0!

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

Dia. G1

#DIV/0!

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

Dia. G2

#DIV/0!

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

Dia. G3

#DIV/0!

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

Dia. G4

#DIV/0!

Dia. G5

#DIV/0!

1/2 Spool Seal diameters.

12:00
2:00
4:00
Average

Dia. E

#DIV/0!

Dia. F

#DIV/0!

(CONT’D)

HPT Blade Radii

Blade

Radius

(CONT’D)

HPT Blade Radii

Minimum
0
0.0000
Maximum
0
0.0000
Average
#DIV/0!
#DIV/0!

FIR

0.0000

VSV Rigging

Open Position
Close position
Min ESM
Reading
Max ESM
Min ESM
Reading
Max ESM
IGV
40.3
43.3
-32.2

-30.2

VSV Stg1
22.8
24.8
-21.6

-19.6

VSV Stg2
21.5
23.5
-20.8

-18.8

VSV Stg3
21.3
23.3
-22.7

-20.7

(CONT’D)

HPT Shroud Rub

POINT
RUBS
R1
LE Mid
Radii
TE Mid
R5
CLOCK

12:00

2:00

4:00

6:00

8:00

10:00

11:45

AVERAGE RADIUS

#DIV/0!

MAX

14.5

MIN

14.5

FIR

Rubs

Radius Measurement Points

500
No Touch

R2

480
Light Kiss
475
Rub
R1
R3
R5
450
Heavy rub

R4

Attachment 11

HPT Rotor Dimensional Info

HPT H/C Seal Dimensional Info

7B ESM 72-00-02 Clearances

Source
72-00-52 Insp
Source
72-41/51 Insp

Sta CDP Seal

STG
MIN
MAX
Min
Max
Min
Max

72-41-03

wide
deep
1
0.058
0.088
FOS
D
16.957
16.979
2-t fwd
HC Fins
2-t fwd
16.995
17.003
Wear Grooves
4 ea
0.125
0.03
2
0.057
0.065
FOS
E
17.157
17.179
2-t aft
HC Fins
2-t aft
17.195
17.203
Seal Inner Dia
14.294
14.298
0.004
3
0.027
0.041
FOS
G
19.476
19.498
3-t fwd
HC FOS
3-t fwd
19.514
19.520
4
0.044
0.057
FOS
H
19.876
19.898
3-t mid
HC FOS
3-t mid
19.914
19.920
5
0.041
0.052
FOS
J
20.276
20.298
3-t aft
HC FOS
3-t aft
20.314
20.320
6
0.043
0.054
Aft Seal
B
12.899
12.901
Fwd
7
0.034
0.052
Aft Seal
C
12.799
12.801
Mid
8
0.034
0.051
Aft Seal
D
12.699
12.701
Aft
9
0.035
0.045
Aft Shaft
C
13.684
13.686
Outer
Aft Shaft
G
9.070
9.072
Inner

7B Clearance Info HPC Rotor Dimensional Info

72-31-XX

72-31-XX Seal Tooth Coating Repairs

Prod

Source

72-00-31 Insp

72-31-00 Assy
Rotating

Insp

In Process
Finished
Finished

NEW PROD HPC GRIND

vrs

STG

Min
Max
FIR

+/- 0.002

Seals

MIN
MAX
FIR
MIN
MIN
MAX
MAX
MIN
Min Avg

SM

11.862
11.870
0.006

11.866

0
DZ
14.810
11.870
11.862
11.865

0.002

11.126
11.134
0.006

11.130

1
E
15.956
0.005
15.940
15.970
15.980
11.134
11.126
11.130

0.002

10.655
10.662
0.006

10.658

2
F
16.002
0.005
15.986
16.016
16.026
10.662
10.655
10.658

0.002

10.247
10.260
0.006

10.256

3
E
15.993
0.005
15.980
16.001
16.016
10.260
10.247
10.254

0.002

9.945
9.955
0.006

9.941

4
G
16.830
0.005
16.816
16.838
16.853
9.945
9.935
9.940

0.002

9.698
9.707
0.006

9.699

5
G
16.830
0.005
16.816
16.838
16.853
9.703
9.694
9.697

0.002

9.582
9.590
0.006

9.586

6
G
16.830
0.005
16.816
16.838
16.853
9.590
9.582
9.585

0.002

9.508
9.515
0.006

9.511

7
G
16.830
0.005
16.816
16.838
16.853
9.515
9.508
9.511

0.002

9.480
9.487
0.006

9.483

8
G
16.830
0.005
16.816
16.838
16.853
9.487
9.480
9.483

0.002

CDP
H
14.278
14.283
14.270
14.280
14.283

(CONT’D)

7B Clearance Info

HPC Stator Dimensional Info

HPC Stator Dimensional Info

HPC BLADE TIP CLEARANCE

HPC I'STG SEAL CLEARANCE

Source
72-32/33-00 Assembly
STATOR VANE
STATOR SEALS
Source
72-32/33-00 Assembly
(For refurbished rotor & Stator)

(For refurbished rotor & Stator)

Stator Seals
SPLIT LINE GAPS
Sector -to- Sector

Stator Flowpath

STG
MIN
MAX
MIN
MAX
MIN
MAX
STG
MIN
MAX
MIN
MAX
NOM
MIN
MAX
NOM
1
15.984
16.046
1
11.923
11.940
11.925
11.938
11.932
0.002
0.045
0.024
2
16.030
16.090
2
11.186
11.204
11.188
11.202
11.195
0.002
0.044
0.023
3
16.020
16.076
3
10.684
10.701
10.686
10.699
10.693
0.002
0.042
0.022
4
16.856
16.891
0.080
0.210
0.001
0.030
4
10.300
10.319
10.302
10.317
10.310
0.002
0.031
0.016
5
16.856
16.891
0.120
0.239
0.001
0.030
5
9.982
9.999
9.984
9.997
9.991
0.002
0.031
0.016
6
16.862
16.874
0.105
0.217
0.001
0.030
6
9.741
9.754
9.743
9.752
9.748
0.004
0.022
0.013
7
16.862
16.874
0.130
0.235
0.001
0.030
7
9.621
9.633
9.623
9.631
9.627
0.004
0.022
0.013
8
16.862
16.874
0.145
0.208
0.001
0.030
8
9.544
9.557
9.546
9.555
9.551
0.004
0.022
0.013
9
9.517
9.527
9.519
9.525
9.522

HPC Scrap Data

Enter scrap data for all HPC blades.

HPT Blade Radii

Rubs vrs Radii RUBS Radii

File details come from the government source that posted it. Updated .